Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
SH A R E O U R PASSION.
TM
Crossfire ™ R 1000 EFI
Model Number S2009CFLRCUSB Model Number S2009CFLRCUSO Model Number S2009CFLEXUSB
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
TABLE OF CONTENTS 2009 Crossfire R 1000 EFI (Model No. S2009CFLRUSB) (Model No. S2009CFLRCUSO) (Model No. S2009CFLEXUSB) - LE SKI AND SPINDLE ASSEMBLY .............................................................................................................................. 1 A-ARM ASSEMBLY ................................................................................................................................................. 2 SHOCK ABSORBER AND SWAY BAR ASSEMBLY .............................................................................................. 3 FRONT SUSPENSION SHOCK ABSORBER ......................................................................................................... 4 STEERING POST ASSEMBLY ............................................................................................................................... 5 TIE ROD ASSEMBLY .............................................................................................................................................. 6 HANDLEBAR AND CONTROLS .............................................................................................................................. 7 HYDRAULIC BRAKE CONTROL ASSEMBLY ........................................................................................................ 8 DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ................................................................................................ 9 GEARCASE ASSEMBLY ....................................................................................................................................... 10 SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 11 IDLER WHEEL ASSEMBLY .................................................................................................................................. 12 REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 13 REAR SUSPENSION FRONT ARM SHOCK ABSORBER ................................................................................... 14 REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 15 REAR SUSPENSION REAR ARM SHOCK ABSORBER ...................................................................................... 16 FRONT FRAME AND FOOTREST ASSEMBLY .................................................................................................... 17 HOOD AND WINDSHIELD ASSEMBLY ................................................................................................................ 18 HOOD AND WINDSHIELD ASSEMBLY (LE) ........................................................................................................ 19 HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES ............................................................................... 20 CONSOLE AND SWITCH ASSEMBLY ................................................................................................................. 21 BELLY PAN ASSEMBLY ....................................................................................................................................... 22 BELLY PAN ASSEMBLY (LE) ............................................................................................................................... 23 BELT GUARD ASSEMBLY .................................................................................................................................... 24 GAS TANK ASSEMBLY ........................................................................................................................................ 25 FUEL PUMP ASSEMBLY ...................................................................................................................................... 26 SEAT ASSEMBLY ................................................................................................................................................. 27 SEAT ASSEMBLY (LE) ......................................................................................................................................... 28 TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY ................................................................................... 29 COOLING ASSEMBLY .......................................................................................................................................... 30 ENGINE AND RELATED PARTS .......................................................................................................................... 31 EXHAUST ASSEMBLY .......................................................................................................................................... 32 AIR INTAKE ASSEMBLY ....................................................................................................................................... 33 AIR SILENCER ASSEMBLY .................................................................................................................................. 34 OIL TANK ASSEMBLY .......................................................................................................................................... 35 DRIVE CLUTCH .................................................................................................................................................... 36 DRIVEN CLUTCH .................................................................................................................................................. 37 CYLINDER AND HEAD ASSEMBLY ..................................................................................................................... 38 CRANKCASE ASSEMBLY .................................................................................................................................... 39 PISTON AND CRANKSHAFT ................................................................................................................................ 40 REED VALVE ASSEMBLY .................................................................................................................................... 41 THROTTLE BODY ASSEMBLY ............................................................................................................................ 42 OIL PUMP .............................................................................................................................................................. 43 WATER PUMP/WATER MANIFOLD ..................................................................................................................... 44 RECOIL STARTER ................................................................................................................................................ 45 MAGNETO ............................................................................................................................................................. 46 ELECTRICAL ......................................................................................................................................................... 47 SERVOMOTOR ASSEMBLY ................................................................................................................................. 48
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2009 model year. For a complete list of related items, refer to the current accessory catalog. ©2008 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Printed August 2008
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
SKI AND SPINDLE ASSEMBLY 0743-433
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12
2603-599 0703-871 8047-486 2603-598 8047-366 1623-689 1623-688 0623-776 0123-458 0623-728 2603-397 0123-296
2 2 8 2 4 2 2 2 2 4 4 2
Ski, Plastic - Black Wearbar Nut, Lock Handle, Plastic - Black Nut, Lock Screw, Machine Screw, Machine Screw, Cap Pin, Cotter Washer Insert, Ski Nut, Lock
Ref. Part No. Qty. Description 13 2603-553 14 2703-246
2 1
2703-247
1
0603-647 1623-010 0603-083 0603-158 2603-208 2603-769 0623-831
4 2 4 4 4 2 2
15 16 17 18 19 20 21
Damper, Ski Spindle, Steering - Right - Platinum (inc. 15-18) Spindle, Steering - Left - Platinum (inc. 15-18) Insert, Spindle Fitting, Grease Bearing Bearing Spacer Axle, Spindle Cap, Spindle
1
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
A-ARM ASSEMBLY 0743-435
Ref. Part No. Qty. Description 1 2703-102 2703-103 2 1603-895 3 1703-094 4 0603-083 5 0623-952 6 0623-664 7 2603-771 8 8047-486 9 2603-770
2
1 1 8 2 8 2 2 2 6 2
A-Arm, Lower - Right - Platinum (inc. 2) A-Arm, Lower - Left - Platinum (inc. 2) Bearing A-Arm, Upper - Platinum (inc. 4) Bearing Screw, Cap Washer Axle, Inner - Upper Arm Nut, Lock Tube, Axle
Ref. Part No. Qty. Description 10 11 12 13 14 15 16 17 18
8020-230 8050-282 2603-305 4606-402 1623-009 8040-546 1603-616 8026-232 8047-490
4 4 4 2 2 2 4 2 2
Screw, Cap Washer Axle, Inner - Lower Arm Brace, Lower A-Arm Screw, Cap Nut, Lock Axle, Powder Metal Screw, Cap Nut, Lock
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
SHOCK ABSORBER AND SWAY BAR ASSEMBLY 0743-715
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8
2703-514 3604-200 8047-486 1603-023 0623-991 8020-232 2603-493 2703-016 2703-018 1703-441
2 2 4 4 2 2 2 2 2 2
Shock, Ski Retainer, Spring Nut, Lock Sleeve Washer Screw, Cap Spacer, Shock Mount Spring, Compression - Green Spring, Compression - Orange (Orange) Spring, Compression - Black (LE)
Ref. Part No. Qty. Description 9 10 11 12 13 14 15 16
2703-094 2603-648 2703-096 8020-045 8047-366 2603-649 8047-426 1623-584
1 2 2 4 4 2 2 2
Sway Bar Bearing Arm, Sway Bar Screw, Cap Nut, Lock Link, Sway Bar Nut, Lock Bolt, Carriage
3
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
FRONT SUSPENSION SHOCK ABSORBER (Complete Shock Absorber p/n 2703-514) 0743-718
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4
0603-955 1603-209 0603-910 2603-809 2603-459 2604-413 2604-815 0603-540 0603-332 0603-335 0603-338 0603-341 0603-343 0603-346 0603-331 0603-339 0603-348 2604-412
4 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1
Bushing Sleeve Eyelet, Shock Rod, Shock Bumper, Shock Bearing - Assembly Kit, Seal/Rebuild Washer, Top Out Valve, 0.700 x 0.010 in. Valve, 0.800 x 0.010 in. Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.008 in. Valve, 1.250 x 0.008 in. Valve, 0.700 x 0.008 in. Valve, 1.000 x 0.006 in. Valve, 1.300 x 0.006 in. Piston, 0.055 in. - Orifice
Ref. Part No. Qty. Description 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
0603-879 1 0603-389 1 0603-301 1 2604-816 1 1604-316 1 1604-425 1 2603-245 2 2603-246 1 2604-840 1 2604-841 1 2603-808 1 2604-817 1 0703-341 1 1604-318 1 0624-097 1 2604-897 1 5639-240 AR
Valve, 0.800 x 0.012 in. Washer, Backup Nut, Lock Piston, Floating Screw, Relief (inc. 24) O-Ring Retainer, Sleeve Sleeve, Protector Nut, Adjuster Collar, Locking - Adjuster Nut Body, Shock End Cap, Shock (inc. 31-32) Valve, Pressure (inc. 32) O-Ring, Valve Screw, Valve Decal, Shock Oil, Gas Shock - 1 qt
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
STEERING POST ASSEMBLY 0743-720
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1705-191 0605-839 0605-837 0605-828 1705-268 0605-832 0605-833 1623-018 0605-831 0605-840 1705-287 0605-576 0605-943 8060-888 0623-044 0623-025
1 1 1 1 1 1 1 2 1 2 1 2 1 3 2 3
Lever, Cam - Assembly (inc. 2) Knob, Locking Pin Washer, Cam Lever Cup, Cam Lever Block, Riser - Assembly Retainer, Riser Block - Right Retainer, Riser Block - Left Screw, Self-Tapping End, Lock Rod Spring, Riser Block Post, Steering Block, Mounting - Steering Post Stop, Steering Post Rivet Washer Nut, Lock
Ref. Part No. Qty. Description 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
8004-225 1 Screw, Cap 0605-504 1 Ball Joint, Tie Rod - Right-Hand Thread 0623-294 1 Nut, Hex - Right-Hand Thread 0605-856 1 Tube, Tie Rod 0123-917 1 Nut, Hex - Left-Hand Thread 0605-511 1 Ball Joint, Tie Rod - Left-Hand Thread 0706-371 AR Trim 5606-501 1 Panel, Close-Out 1623-353 3 Screw, Self-Tapping 1705-260 1 Support, Steering 8047-426 2 Nut, Lock 8050-252 2 Washer 0623-677 AR Tie, Cable - Push-Mount 1623-406 AR Clip, Retaining 1623-482 4 Screw, Cap
5
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
TIE ROD ASSEMBLY 0743-530
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12
6
1705-178 0623-954 0623-955 1705-262 1623-359 0623-956 2603-721 1705-224 0605-807 0623-987 8047-426 1705-184
1 2 4 1 2 2 2 1 2 2 2 1
Shaft, Steering Washer, Thrust Washer, Thrust Arm, Shaft - Right (inc. one No. 5) Bolt, Carriage Snap Ring Axle, Steering Link Link, Steering (inc. 9) Bearing Washer Nut, Lock Shaft, Idler
Ref. Part No. Qty. Description 13 14 15 16 17 18 19 20 21 22 23
1705-263 1623-791 1623-741 0605-607 0123-917 0605-961 0623-294 8020-226 0605-788 8047-486 3606-799
1 2 2 2 2 2 2 2 2 2 2
Arm, Shaft - Left (inc. one No. 5) Screw, Cap Screw, Cap Ball Joint, Tie Rod - Left-Hand Thread Nut, Hex - Left-Hand Thread Tube, Tie Rod - Spindle Nut, Hex - Right-Hand Thread Screw, Cap Ball Joint, Tie Rod - Right-Hand Thread Nut, Lock Plug
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
HANDLEBAR AND CONTROLS 0743-722 *Included in Kit
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14
0687-218 1 Cable, Throttle 0123-788 AR Tie, Cable - 8 in. 4606-945 2 Grip, Handlebar 0609-826 1 Control, Throttle - Rear (inc. 5-10) 0609-859 1 Kit, Throttle Lever Mounting (inc. 6-9) * 1 Axle, Lever - Throttle * 2 Cap, Lever Axle * 1 Spacer, Lever Axle 0123-766 1 Nut, Push 0609-795 1 Lever, Throttle 0617-248 1 Pad, Insulator 0609-775 1 Element, Thumbwarmer 0609-595 1 Clip, Retaining 0609-864 1 Control, Throttle - Front
Ref. Part No. Qty. Description 15 16 17 18 19 20 21 22 23 24 25 26
0123-811 AR Tie, Cable - 4 in. 0609-792 1 Cover, Connector 0609-793 1 Screw, Machine 0609-791 8 Screw, Self-Tapping 1705-092 1 Handlebar 0609-828 1 Element, Handwarmer - Right 0609-829 1 Element, Handwarmer - Left 0609-811 1 Control, Dimmer - Rear 0609-805 1 Control, Dimmer - Front 1686-541 1 Harness, Handlebar 3606-693 1 Pad, Handlebar - Adjustable 0623-128 2 Screw, Self-Tapping 1623-673 2 Screw, Self-Tapping
7
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
HYDRAULIC BRAKE CONTROL ASSEMBLY 0740-889 *Not Illustrated
Ref. Part No. Qty. Description 1 2 3 4 5 6 7
8
1602-930 1602-929 1602-931 1602-932 1602-933 1602-934 1602-935
1 1 1 1 1 2 1
Brake Assembly (inc. 2-10) Master Cylinder - Assembly Lever, Brake (inc. 4) Lock, Brake Lever - Kit Cover, Reservoir Screw, Machine Clamp, Brake
Ref. Part No. Qty. Description 8 9 10 11 12 13 *
1602-936 2 1602-937 1 1602-938 1 0423-178 2 0423-413 1 2602-171 1 0436-908 AR
Screw, Machine Pin, Brake Lever - Kit Switch, Brake Washer, Crush Bolt, Banjo-Fitting Brakeline, Hydraulic Fluid, Brake - Synthetic Race - 12 oz
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES 0743-724 *Not a Service Part
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1602-957 1623-461 1602-656 1602-497 2602-076 0728-182 0702-940 2602-253 2602-065 1602-984 0702-882 1623-355 1702-085 8047-426 0726-284 0648-441 0648-714 0648-715 0648-716 1702-114 0648-788 8050-277 8051-272 1623-572 1702-014
1 1 1 1 1 1 1 2 1 1 1 8 1 13 1 1 AR AR AR 1 1 1 1 1 1
Nut, Retaining Screw, Cap Disc, Brake Spacer, Brake Caliper Shield, Bearing Track, Drive - Assembly (inc. 7-8) Driveshaft Sprocket, Drive Spacer Seal Plate, Mounting - Gearcase Nut, Push Gearcase Assembly Nut, Lock Clutch, Driven O-Ring Washer Washer Washer Adjuster, Sheave (inc. 19) Washer, Thrust Washer Washer, Lock Screw, Cap Caliper, Brake - Assembly (inc. 24-42)
Ref. Part No. Qty. Description 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
1623-360 * 1602-458 1602-461 1602-669 0702-563 1602-466 1602-467 1602-464 * 0602-729 0402-165 1602-671 1602-670 2602-132 2602-131 1602-463 1602-456 0602-590 4606-309 8468-617 1623-676 0630-207 8060-602
5 1 1 2 2 1 4 1 1 1 1 4 2 2 2 2 2 1 1 1 1 1 1 1
Bolt, Carriage - Ribbed Housing Fitting, Bleed Piston O-Ring Pad, Brake - Set (inc. 30-31) Clip, Anti-Rattle Clip, Hairpin Pin, Retaining - Brake Pad Housing O-Ring, Housing Washer Screw, Cap Screw, Cap Spacer, Speedometer Bracket Bearing Sleeve, Driveshaft Ring, Retaining Fitting, Adapter Plate, Mounting - Speedometer Sensor Screw, Machine Clamp, Speedometer Sensor Sensor, Speedometer Rivet
9
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
GEARCASE ASSEMBLY (Complete Gearcase Assembly p/n 1702-085) 0743-610 *Not Illustrated
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12
10
0702-998 1602-915 2602-172 2602-151 1702-012 1602-980 1702-013 1602-349 2602-257 0702-697 1602-981 1702-087
1 2 1 2 1 1 1 1 1 1 2 1
Gearcase (inc. 2-3 and one No. 4) z Pin, Dowel z Seal, Oil z Ring, Retaining Gear, Ring (inc. 6) z Bearing Gear, Planetary - Assembly (inc. 8-9) z Gear, Planetary z Ring, Retaining Shaft, Input - 66T (inc. one No. 11) z Bearing Gear, Transfer - 54T/34T - Assembly (inc. one No. 11 and 13-14)
Ref. Part No. Qty. Description 13 14 15 16 17 18 19 20 21 *
2602-259 1 z Spacer 1602-842 1 z Bearing 2602-173 1 Gasket, Gearcase 0702-999 1 Cover, Gearcase (inc. 17-20) 2602-160 1 z Seal, Oil 1602-982 1 z Bearing 1602-213 2 z O-Ring 2602-099 2 z Plug, Gearcase 1623-683 13 Screw, Machine 5639-219 AR Fluid, Gearcase - 15 oz
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
SLIDE RAIL AND TRACK ASSEMBLY (Complete Skid Frame Assembly p/n 7800-370; p/n 7800-392 Orange; p/n 7800-397 LE) 0743-725
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
3604-464 0604-426 1623-502 2604-281 8002-043 8050-217 3604-003 8047-366 0123-859 3604-186 0123-767 0104-631 0123-766 8020-132 2604-593
2 3 6 1 2 4 2 8 2 2 2 2 2 4 4
Rail, Formed Axle, Crossbrace Screw, Cap Spacer Screw, Cap Washer End Cap, Slide Rail Nut, Lock Screw, Machine Wearstrip, Slide Rail Rivet, Solid Pad, Shock Nut, Push Screw, Cap Bracket, Mounting - Front Arm
Ref. Part No. Qty. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
8047-426 4 8060-633 4 0604-967 4 0604-918 2 8005-676 2 0623-044 2 2604-545 2 2604-046 2 8041-486 2 8002-042 4 0704-352 2 3604-400 2 1623-566 2 2602-047 1 2602-081 34
Nut, Lock Rivet Bracket, Retaining Pad, Shock Screw, Cap Washer Block, Coupler Bushing, Coupler Block Nut, Lock Screw, Cap Adjuster, Track Bushing, Stop - Rear Arm Screw, Cap Track Assembly (inc. 30) Clip, Guide
11
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
IDLER WHEEL ASSEMBLY 0743-726
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
12
8020-142 6 Screw, Cap 8450-133 6 Washer 3604-039 6 Wheel, Idler (inc. 4-5) 3604-033 10 Bearing 0623-946 10 Ring, Retaining 3604-004 6 Block, Mounting - Idler Wheel 8020-134 6 Screw, Cap 8047-426 12 Nut, Lock 3604-080 1 Axle 0623-912 2 Washer 3604-083 2 Spacer, Shock - Front Arm 1623-037 2 Screw, Cap 0623-439 2 Washer 8047-490 2 Nut, Lock 8047-486 2 Nut, Lock 2604-378 2 Block, Slide 2604-515 2 Slide, Spring 8050-282 2 Washer 8020-229 2 Screw, Cap 0704-994 1 Pivot, Rear Shock (inc. 21-23)
Ref. Part No. Qty. Description 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1623-011 1623-010 0603-083 1604-209 2604-109 2604-890 8051-277 8042-486 1623-354 1604-810 2604-874 3604-060 2604-881 1704-490 3604-066 3604-065 3604-063 36 0623-664 37 1623-248 38 1604-952
1 1 2 1 2 2 2 2 2 1 1 2 2 2 2 2 2 2 2 2
Washer Fitting, Grease Bearing Axle Spacer Spacer Washer, Lock Nut Screw, Cap Spacer, Rear Wheel Axle, Rear Wheel, Idler (inc. 4-5) Bushing, Adjuster Bushing, Adjuster Wheel, Idler - Green (inc. 4-5) Wheel, Idler - Orange (inc. 4-5) (Orange) Wheel, Idler - Black (inc. 4-5) (LE) Washer Screw, Cap Cap, Idler Wheel
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
REAR SUSPENSION FRONT ARM ASSEMBLY 0743-727
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11
1704-401 0604-889 1623-010 8047-486 8020-228 0104-629 8020-229 1604-162 0114-197 0604-790 3604-403
1 8 2 4 2 2 2 2 2 1 2
Arm, Front Suspension (inc. 2-3) Bushing Fitting, Grease Nut, Lock Screw, Cap Spacer Screw, Cap Axle Washer Cover, Shock Strap, Limiter
Ref. Part No. Qty. Description 12 13 14 15 16 17 18 19 20 21
8002-041 0623-875 8047-366 8002-045 8041-486 3604-200 1603-531 8020-226 1704-806 1704-736
2 6 4 2 1 1 1 1 1 1
Screw, Cap Washer Nut, Lock Screw, Cap Nut, Lock Retainer, Spring Axle, Shock Screw, Cap Shock Absorber Spring, Compression - Black
13
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
REAR SUSPENSION FRONT ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-806) 0743-728
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
14
0604-625 2604-283 2604-812 2604-815 0603-540 0603-333 0603-338 0603-340 0603-343 0603-350 2604-412 0603-346 0603-879 0603-389 0603-301
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
Eyelet, Shock Rod, Shock Bearing - Assembly Kit, Seal/Rebuild Washer, Top Out Valve, 0.800 x 0.006 in. Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.008 in. Valve, 1.100 x 0.008 in. Valve, 1.300 x 0.010 in. Piston, 0.055 in. - Orifice Valve, 1.250 x 0.008 in. Valve, 0.800 x 0.012 in. Washer, Backup Nut, Lock
Ref. Part No. Qty. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2604-816 1 1604-316 1 1604-425 1 2603-246 1 2604-840 1 2604-841 1 2603-245 2 2603-475 1 3604-412 1 2604-817 1 0703-341 1 1604-318 1 0624-097 1 2604-415 1 5639-240 AR
Piston, Floating - Assembly Screw, Relief (inc. 18) O-Ring Sleeve, Wear Nut, Spring Adjuster Collar, Locking - Adjuster Nut Retainer, Wear Sleeve Decal, Shock Body, Shock End Cap, Shock (inc. 26-27) Valve, Pressure (inc. 27) O-Ring, Valve Screw, Valve Bushing, Shock Oil, Shock - 1 qt
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
REAR SUSPENSION REAR ARM ASSEMBLY 0743-729
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1704-404 1604-100 1623-010 1704-019 1623-011 1623-037 0623-439 2604-664 2604-663 8047-490 1623-086 8047-486 2604-370 1604-204 1604-205 0623-138 3604-024 1704-576 1704-577 0604-051
1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2
Arm, Idler - Black (inc. 2 and one No. 3) Bushing, Flared Fitting, Grease Arm, Rear - Black (inc. one No. 3 and 5) Washer Screw, Cap Washer Bushing, Rear Arm Axle, Inner Nut, Lock Screw, Cap Nut, Lock Axle Block, Spring Adjuster - Right Block, Spring Adjuster - Left Ring, Retaining Sleeve, Spring Spring, Suspension - Right Spring, Suspension - Left Wheel, Idler (inc. 19-20)
Ref. Part No. Qty. Description 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
0107-598 0123-798 2604-980 3604-158 1604-187 1704-522 3604-028 8020-138 8047-426 1623-166 8020-233 1604-498 1704-416 0604-298 8041-486 1604-139 8020-226 1704-807 0623-044
2 2 2 2 2 2 2 4 4 2 2 4 2 1 3 2 1 1 2
Bearing Ring, Retaining Spacer, Pivot - Idler Arm Axle, Powder Metal Washer, Pivot - Idler Arm Arm, Pivot Idler (inc. 25-27) Bushing, Flared Screw, Cap Nut, Lock Screw, Cap Screw, Cap Axle, Link - Flanged Link, Rear Shock - Black Spacer, Shock Link - Black Nut, Lock Sleeve, Shock Screw, Cap Shock Absorber Washer
15
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
REAR SUSPENSION REAR ARM SHOCK ABSORBER (Complete Shock Absorber p/n 1704-807) 0743-730
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16
1604-222 2604-223 0604-893 2604-863 2604-413 2604-815 0603-540 0603-333 0603-338 0603-341 0603-888 0603-347 0603-336 0603-344 0603-350
4 2 1 1 1 1 1 1 2 2 2 2 1 1 1
Bushing, Shock Sleeve, Eyelet Eyelet, Shock Rod, Shock Cap, Shock Kit, Seal/Rebuild Washer, Top Out Valve, 0.800 x 0.006 in. Valve, 0.900 x 0.010 in. Valve, 1.000 x 0.010 in. Valve, 1.100 x 0.015 in. Valve, 1.250 x 0.010 in. Valve, 0.900 x 0.006 in. Valve, 1.100 x 0.010 in. Valve, 1.300 x 0.010 in.
Ref. Part No. Qty. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29
2603-482 1 0603-335 1 0603-389 1 0603-301 1 2604-816 1 1604-316 1 1604-425 1 2604-897 1 2604-864 1 2604-817 1 0703-341 1 1604-318 1 0624-097 1 5639-240 AR
Piston, 0.046 in. - Orifice Valve, 0.800 x 0.010 in. Washer, Backup Nut, Lock Piston, Floating Screw, Machine w/O-Ring (inc. 22) O-Ring Decal, Shock Body, Shock End Cap Valve, Pressure (inc. 27) O-Ring Screw, Valve Oil, Shock - 1 qt
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
FRONT FRAME AND FOOTREST ASSEMBLY (Complete Chassis Assembly p/n 1707-319) 0743-647
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1707-178 1 Chassis - Assembly (inc. 2-8) 1623-359 3 Bolt, Carriage - Ribbed 1623-019 2 Bolt, Carriage - Ribbed 0675-161 4 Bearing 0607-656 2 Bushing, Upper A-Arm Mount 0607-657 6 Bushing, Lower A-Arm Mount 1623-010 2 Fitting, Grease 0623-581 8 Insert 1623-022 2 Screw, Machine 1623-480 4 Screw, Cap 1623-481 3 Screw, Cap 4606-200 1 Brace, Side Plate - Right 1623-561 1 Screw, Cap 4606-793 1 Protector, Main Harness 1623-353 3 Screw, Self-Tapping 1623-204 1 Screw, Self-Tapping 0608-449 1 Guide, Rope 8041-426 1 Nut, Lock 2706-580 2 Plate, Backing 8060-686 AR Rivet 4706-034 1 Footrest - Right (inc. 22-24 and 26) 4706-035 1 Footrest - Left (inc. 22-26) 22 8060-484 AR Rivet 23 3606-837 2 Plate, Retaining
Ref. Part No. Qty. Description 24 25 26 27 28 29
1623-657 0607-835 1623-706 1623-529 1623-264 3606-904 4606-353 30 4706-091
8 1 4 2 8 1 1 1
31 1623-498 32 4606-742 4606-743 33 4606-434 4606-435 34 0623-677 35 1623-717 36 1623-406 37 3706-903 38 3706-613 39 0706-371 40 0123-788 41 8047-366 42 5606-208 43 4706-570
12 1 1 1 1 AR 1 AR 1 1 AR AR 2 1 1
Insert Plate, Mounting - Belt Guard Stud, Captive Grommet Rivet Bracket, Support - Footrest - Right Bracket, Support - Footrest - Left Panel, Close-Out - Footrest (inc. two No. 24) Screw, Machine Bracket, Support - Footrest - Lower Right Bracket, Support - Footrest - Lower Left Cover, Footrest - Right Cover, Footrest - Left Tie, Cable - Push-Mount Clip, Routing Clip, Routing Brace, Side Plate - Left Bracket, Mounting - Servomotor (inc. 39) Trim Tie, Cable - 8 in. Nut, Lock Clip, Servomotor Conduit, Flexible
17
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
HOOD AND WINDSHIELD ASSEMBLY 0743-738
Ref. Part No. Qty. Description 1 2718-714 2718-722
1 1
2 2718-146 2718-147
1 1
3 4 5 6
2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1623-026 0623-847 6611-143 6611-144 6611-145 7 8611-646 8611-647 8611-658 8611-659 8 8611-648 8611-649 8611-660 8611-661 9 8611-638 8611-639 8611-656 8611-657
18
Hood w/Decals - Black (inc. 2-11) Hood w/Decals - Orange (inc. 2-11) (Orange) Hood w/o Decals - Black (inc. 3-6) Hood w/o Decals - Orange (inc. 3-6) (Orange) Pin, Clevis Clip, Hairpin Decal, Caution Decal, Warning - English Decal, Warning - French Decal, Hood - Upper Right Decal, Hood - Upper Left Decal, Hood - Upper Right (Orange) Decal, Hood - Upper Left (Orange) Decal, Hood - Lower Right Decal, Hood - Lower Left Decal, Hood - Lower Right (Orange) Decal, Hood - Lower Left (Orange) Decal, Hood - Forward Right Decal, Hood - Forward Left Decal, Hood - Forward Right (Orange) Decal, Hood - Forward Left (Orange)
Ref. Part No. Qty. Description 10 8611-640 1 Decal, Hood - Crest 8611-643 1 Decal, Hood - Crest (Orange) 11 8611-267 1 Decal, AirCat - Chrome 12 2706-793 1 Screen, Vent - Center 13 3706-260 1 Screen, Vent - Front - Right 3706-261 1 Screen, Vent - Front - Left 14 2706-796 1 Screen, Vent - Rear - Right 2706-797 1 Screen, Vent - Rear - Left 15 1623-694 38 Clip, Retaining 16 0617-510 1 Foam, Hood - Right 0617-545 1 Foam, Hood - Left 17 0617-489 1 Foam, Hood - Rear 18 2606-726 2 Cable, Hood 19 1623-052 2 Clip, U-Nut 20 0623-302 4 Screw, Self-Tapping 21 0623-362 6 Rivet, Reinstallable 22 5606-080 1 Bezel, Intake - Right 5606-081 1 Bezel, Intake - Left 23 0617-486 1 Foam, Intake Bezel - Right 0617-487 1 Foam, Intake Bezel - Left 24 5606-804 1 Windshield 25 0616-032 2 O-Ring
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
HOOD AND WINDSHIELD ASSEMBLY (LE) 0743-617
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12
2718-523 2718-268 1623-026 0623-847 6611-143 6611-144 6611-145 8611-598 8611-599 8611-600 8611-267 2706-793 3706-260 3706-261 2706-796 2706-797
1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1
Hood w/Decals - Black (inc. 2-9) Hood w/o Decals - Black (inc. 3-6) Pin, Clevis Clip, Hairpin Decal, Caution Decal, Warning - English Decal, Warning - French Decal, Hood - Lower Right Decal, Hood - Lower Left Decal, Hood - Crest Decal, AirCat - Chrome Screen, Vent - Center Screen, Vent - Front - Right Screen, Vent - Front - Left Screen, Vent - Rear - Right Screen, Vent - Rear - Left
Ref. Part No. Qty. Description 13 1623-694 38 Clip, Retaining 14 0617-510 1 Foam, Hood - Right 0617-545 1 Foam, Hood - Left 15 0617-489 1 Foam, Hood - Rear 16 0623-302 4 Screw, Self-Tapping 17 2606-726 2 Cable, Hood 18 1623-052 2 Clip, U-Nut 19 0623-362 6 Rivet, Reinstallable 20 5606-080 1 Bezel, Intake - Right 5606-081 1 Bezel, Intake - Left 21 0617-486 1 Foam, Intake Bezel - Right 0617-487 1 Foam, Intake Bezel - Left 22 5606-805 1 Windshield 23 0616-032 2 O-Ring
19
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES 0743-650
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11
20
0620-335 0620-322 0423-493 0609-848 0609-849 0609-251 0609-693 1623-025 0623-360 1623-024 1623-137 1623-272 1623-273
1 1 2 1 1 2 2 2 2 2 2 2 2
Tachometer/Speedometer Bracket, Retaining Nut w/Washer Lens/Reflector - Headlight - Right (inc. 5-6) Lens/Reflector - Headlight - Left (inc. 5-6) Bulb, Headlight Bulb, Headlight Insert Spring, Adjuster Screw, Adjuster Clip, Hairpin Clip - Right Clip - Left
Ref. Part No. Qty. Description 12 13 14 15 16 17 18 19 20 21 22 23
0617-501 2 Foam, Hood/Headlight 1686-396 1 Harness, Hood 1686-486 1 Harness, Main (inc. 15) 0486-164 1 Tether, Accessory Connector 1686-489 1 Harness, Extension - Taillight 0123-788 AR Cable Tie - 8 in. 0630-243 1 Alarm, Reverse (inc. 19) 0630-017 1 Ring, Retaining 8047-366 2 Nut, Lock 4706-473 1 Regulator, Heat 0630-250 1 Regulator, Voltage 8017-587 2 Screw, Machine
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
CONSOLE AND SWITCH ASSEMBLY 0743-508
Ref. Part No. Qty. Description 1 2 3 4 5 6
3606-442 6611-581 0609-728 * 0609-113 0123-899
1 1 1 1 1 1
Console Decal, Console Switch, Ignition (inc. 4) Key Nut, Retaining Washer, Ignition Switch
Ref. Part No. Qty. Description 7 0609-450 8 8468-511
1 7
Spacer, Ignition Switch Screw, Machine * Key is coded to switch; see dealer to determine part number.
21
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
BELLY PAN ASSEMBLY 0743-741
Ref. Part No. Qty. Description 1 4606-040 1 Bumper, Front - Black 4606-043 1 Bumper, Front - Orange (Orange) 2 5606-483 1 Belly Pan, Center - Black 3 1623-129 11 Screw, Self-Tapping 4 0623-784 12 Screw, Self-Tapping 5 2606-911 1 Screen, Belly Pan - Center 6 1712-557 1 Shield, Heat 7 2612-008 1 Deflector, Exhaust - Outlet 8 0623-778 6 Rivet 9 2612-385 1 Boot, Exhaust 10 8017-581 4 Screw, Machine 11 8050-217 4 Washer 12 8047-366 4 Nut, Lock 13 1623-030 2 Clip, U-Nut 14 4706-078 1 Belly Pan - Right - Black 3706-429 1 Belly Pan - Left - Black 15 4606-436 1 Foil, Protective - Upper 16 4606-781 1 Foil, Protective - Lower 17 0623-797 21 Screw, Self-Tapping 18 8611-642 1 Decal, Clutching 19 0607-447 2 Cable 20 0605-283 2 Clip, Hairpin 21 8061-426 2 Rivet 22 5606-305 1 Deflector, Driven Clutch Protector
22
Ref. Part No. Qty. Description 23 24 25 26 27 28 29 30 31 32 33
34
35
4606-417 1 Protector, Driven Clutch 0123-802 13 Washer 8061-628 7 Rivet 4606-256 1 Panel, Access - Right - Black 4606-257 1 Panel, Access - Left - Black 7611-160 1 Decal, Reflector - Amber - Right 7611-161 1 Decal, Reflector - Amber - Left 5606-052 1 Foil, Protective - Access Panel 1623-739 2 Screw, Retaining - Access Panel 0617-502 1 Foam, Side Panel - Right 0617-503 1 Foam, Side Panel - Left 1623-694 11 Clip, Retaining 2606-624 2 Strap, Hold-Down 8611-636 1 Decal, Access Panel - Upper - Right 8611-637 1 Decal, Access Panel - Upper - Left 8611-650 1 Decal, Access Panel - Upper - Right (Orange) 8611-651 1 Decal, Access Panel - Upper - Left (Orange) 8611-644 1 Decal, Access Panel - Right 8611-645 1 Decal, Access Panel - Left 8611-652 1 Decal, Access Panel - Right (Orange) 8611-653 1 Decal, Access Panel - Left (Orange) 8060-610 8 Rivet
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
BELLY PAN ASSEMBLY (LE) 0743-745
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
4606-040 1 Bumper, Front - Black 5606-483 1 Belly Pan, Center - Black 1623-129 8 Screw, Self-Tapping 0623-784 13 Screw, Self-Tapping 2606-911 1 Screen, Belly Pan - Center 1712-557 1 Shield, Heat 2612-008 1 Deflector, Exhaust - Outlet 0623-778 6 Rivet 2612-385 1 Boot, Exhaust 8017-581 4 Screw, Machine 8050-217 4 Washer 8047-366 4 Nut, Lock 1623-030 2 Clip, U-Nut 4706-078 1 Belly Pan - Right - Black 3706-429 1 Belly Pan - Left - Black 4606-436 1 Foil, Protective - Upper 4606-781 1 Foil, Protective - Lower 0623-797 21 Screw, Self-Tapping 8611-642 1 Decal, Clutching 0607-447 2 Cable
Ref. Part No. Qty. Description 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
0605-283 2 Clip, Hairpin 8061-426 2 Rivet 5606-305 1 Deflector, Driven Clutch Protector 4606-417 1 Protector, Driven Clutch 0123-802 13 Washer 8061-628 7 Rivet 4606-256 1 Panel, Access - Right - Black 4606-257 1 Panel, Access - Left - Black 7611-160 1 Decal, Reflector - Amber - Right 7611-161 1 Decal, Reflector - Amber - Left 5606-052 1 Foil, Protective - Access Panel 1623-739 2 Screw, Retaining - Access Panel 0617-502 1 Foam, Side Panel - Right 0617-503 1 Foam, Side Panel - Left 1623-694 11 Clip, Retaining 2606-624 2 Strap, Hold-Down 8611-666 1 Decal, Access Panel - Right 8611-667 1 Decal, Access Panel - Left 8060-610 8 Rivet
23
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
BELT GUARD ASSEMBLY 0741-638
Ref. Part No. Qty. Description 1 2 3 4
24
1707-094 1611-565 3611-969 0707-582
1 1 1 1
Guard, Belt Decal, Warning - Belt Guard Decal, “ACT - Roller Driven Clutch” Retainer, Drive Belt
Ref. Part No. Qty. Description 5 0617-497 6 0607-836 7 8061-506
1 1 4
Foam, Belt Guard Bracket, Mounting Rivet
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
GAS TANK ASSEMBLY 0742-454
Ref. Part No. Qty. Description 1 2 3 4 5 6
0770-810 1670-824 0470-400 1670-447 1670-511 1705-116
1 1 1 1 1 1
7 8 9 10
1623-447 1623-448 1623-483 1670-801
2 4 2 1
Tank, Gas (inc. 2-16) Gauge, Fuel w/Seal (inc. 3) Seal, Fuel Gauge Cap, Gas Tank (inc. 5) Seal, Gas Tank Cap Plate, Mounting - Steering Post (inc. 7 and two No. 8) Bolt, Carriage O-Ring Nut, Aluminum Neck, Gas Tank Extension
Ref. Part No. Qty. Description 11 12 13 14 15 16 17 18 19 20
8061-630 3606-173 4606-160 8050-157 5606-107 5606-049 8047-366 0123-765 1623-077 8017-582
2 1 1 2 1 1 2 2 2 2
Rivet Strap, Hold-Down - Coolant Tank Strap, Hold-Down - Spark Plug Washer Foil, Protective Foil, Protective Nut, Lock Washer, Cup Nut Screw, Machine
25
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
FUEL PUMP ASSEMBLY 0743-511
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11
26
1670-851 1 1670-535 1 1670-476 1 1670-475 1 1670-534 1 1670-479 1 1670-478 1 1670-477 1 1670-579 1 0610-563 2 0610-691 AR
Pump, Fuel - Assembly (inc. 2-9) Grommet O-Ring Nut, Fuel Pump Fitting Grommet Washer, Sealing - Threaded Washer Nut, Mounting Retainer, Wire Clamp, Hose Hose, Gasline - 10 ft
Ref. Part No. Qty. Description 12 13 14 15 16 17 18 19 20 21 22
1670-701 1 Pickup, Fuel 1670-706 6 Clamp, Hose 1670-703 1 Hose, Gasline 1670-705 1 Y-Fitting 1670-702 1 Hose, Gasline 1670-619 1 Pickup, Fuel 1670-704 1 Hose, Gasline 1670-618 1 Pickup, Fuel 0623-373 2 Clamp, Hose 4706-549 AR Conduit, Flexible 0123-788 2 Tie, Cable - 8 in.
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
SEAT ASSEMBLY 0743-731 *Not Illustrated
Ref. Part No. Qty. Description 1 7800-369 7800-393
1 1
Complete Seat Assembly (inc. 2-8) Complete Seat Assembly (inc. 2-8) (Orange) 2 4706-437 1 Cover, Seat 4706-474 1 Cover, Seat (Orange) 3 0624-528 AR Staple 4 3706-118 1 Foam, Seat Cushion 5 4606-128 1 Seat-Base 6 1623-393 2 Clip, Retaining
Ref. Part No. Qty. Description 7 8 9 10 11 12 13 *
0123-788 0617-512 8047-426 1623-458 4606-322 8061-628 3706-033 3706-731
2 1 2 2 1 1 1 1
Tie, Cable - 8 in. Foam, Compartment Nut, Lock Stud, Latch Cover, Latch - Right Rivet Retainer, Tool Kit Kit, Tool
27
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
SEAT ASSEMBLY (LE) 0743-623 *Not Illustrated
Ref. Part No. Qty. Description 1 2 3 4 5 6 7
28
7800-333 1 Complete Seat Assembly (inc. 2-8) 4706-362 1 Cover, Seat 0624-528 AR Staple 3706-118 1 Foam, Seat Cushion 4606-128 1 Seat-Base 1623-393 2 Clip, Retaining 0123-788 2 Cable Tie - 8 in.
Ref. Part No. Qty. Description 8 9 10 11 12 13 *
0617-512 8047-426 1623-458 4606-322 8061-628 3706-033 3706-731
1 2 2 1 1 1 1
Foam, Compartment Nut, Lock Stud, Latch Cover, Latch - Right Rivet Retainer, Tool Kit Kit, Tool
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY (Complete Chassis Assembly p/n 1707-319) 0743-732
Ref. Part No. Qty. Description 1 2 3 4 5 6
2718-761 1 Tunnel Assembly (inc. 2-11) 2718-760 1 Tunnel, Front (inc. 3-4) 1623-562 8 Insert 1623-657 4 Insert 5606-498 1 Tunnel, Rear 5606-402 1 Bracket, Tunnel Support - Right 5606-403 1 Bracket, Tunnel Support - Left 7 8060-686 AR Rivet 8 4706-428 1 Bracket, Suspension Mounting - Right Rear 4706-429 1 Bracket, Suspension Mounting - Left Rear 9 8060-688 AR Rivet 10 8060-484 AR Rivet 11 8060-682 2 Rivet 12 5606-594 1 Gusset, Tunnel Roll - Right 5606-595 1 Gusset, Tunnel Roll - Left 13 8060-488 4 Rivet 14 5606-253 1 End Cap, Tunnel
Ref. Part No. Qty. Description 15 5606-475 1 Bumper, Rear 16 8611-520 1 Decal, Reflector - Red - Right 8611-521 1 Decal, Reflector - Red - Left 17 0623-562 1 Plug, Hole 18 5606-490 1 Roll, Tunnel - Right 5606-491 1 Roll, Tunnel - Left 19 8060-482 AR Rivet 20 0609-855 1 Taillight, LED 21 0623-301 2 Screw, Self-Tapping 22 5606-525 1 Snowflap 23 8061-710 5 Rivet 24 5611-853 1 Decal, Warning - Towing (English) 25 5611-852 1 Decal, Warning - Towing (French) 26 1623-671 8 Screw, Machine 27 1623-045 8 Spacer 28 0123-788 AR Tie, Cable - 8 in. 29 3002-964 1 Clamp, Wire 30 8060-486 1 Rivet
29
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
COOLING ASSEMBLY 0743-653
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
30
4706-179 1 Heat Exchanger - Rear 8060-686 12 Rivet 1623-349 6 Clamp, Hose 0610-567 2 Hose, Coolant 5606-584 1 Heat Exchanger - Right 5606-585 1 Heat Exchanger - Left 8060-484 AR Rivet 8060-488 AR Rivet 4606-270 1 Protector, Hose 0610-679 1 Hose, Coolant - Front/Left Heat Exchanger 1623-656 2 Clamp, Hose 0610-659 1 Hose, Coolant - Tank/Right Heat Exchanger 1623-093 2 Clamp, Hose 1619-109 2 Protector, Hose - 7 in. 0610-681 1 Hose, Coolant Tank/Engine 1623-230 1 Clamp, Hose
Ref. Part No. Qty. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
3706-684 1 Tank, Coolant 4606-209 1 Cap 0124-045 1 Clamp, Hose 0610-538 AR Hose, Coolant - 25 ft 0716-558 AR Conduit, Flexible - 10 ft 1623-619 3 Clamp, Hose 5606-040 1 Shield, Heat 0123-903 2 Tie, Cable - 11.5 in. 1623-322 1 Clamp, Hose 0619-619 1 Conduit, Flexible - 4 in. 0610-680 1 Hose, Coolant - Engine/Front Heat Exchanger 4606-962 1 Pad, Heat Exchanger - Front 1623-655 4 Clamp, Hose 0610-717 1 Fitting, Double-T 0123-788 AR Tie, Cable - 8 in.
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
ENGINE AND RELATED PARTS 0742-636
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
0662-574 1 Engine, AB10L3 w/o EFI Components 0636-363 1 Handle, Recoil 0606-885 1 Cap, Recoil Handle 8020-136 2 Screw, Cap 0708-471 1 Mount, Engine - MAG 8047-426 5 Nut, Lock 1623-504 4 Screw, Cap 4606-425 1 Foil, Protective 0619-619 1 Conduit, Flexible - 4 in. 1619-131 1 Conduit, Flexible (3/4 in. ID) - 12 in. 0123-788 AR Tie, Cable - 8 in. 0623-373 4 Clamp, Hose 0610-774 1 Hose, Coolant - MAG/Throttle Body 0619-776 AR Conduit, Flexible - 5 ft 0610-723 1 Hose, Coolant - PTO/Throttle Body 0623-144 1 Tie, Cable - 17.5 in. 0708-524 1 Bracket, Engine Mounting - Assembly (inc. one No. 4, one No. 6, and 18-19)
Ref. Part No. Qty. Description 18 0708-519
1
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1 1 2 1 2 1 1 5 1 1 1 1 1 1 1
0608-549 0608-467 1623-603 0708-555 8060-730 0608-565 0608-462 8408-821 0746-212 0627-060 1623-462 1623-238 0623-677 1619-221 1619-220
Bracket, Engine Mounting - Front - Lower Right Bracket, Engine Mounting - Upper Right Cap, Mounting Bracket - Engine Screw, Cap Bracket, Engine Mounting - Left (inc. 23-24) Rivet Plate, Backing - Torque Bumper Bumper, Torque Screw, Cap Clutch, Drive - Uncalibrated Belt, Drive Washer, High Collar Bolt, Clutch Tie, Cable - Push-Mount Conduit, High-Temperature Conduit, High-Temperature
31
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
EXHAUST ASSEMBLY 0743-654
Ref. Part No. Qty. Description 1 1712-558 1 2 1712-232 1 3 0624-552 AR 0624-541 AR 4 1612-178 3 5 1612-968 1 6 1612-972
1
7 1612-973
1
8 1612-969
1
9 10 11 12
32
2612-399 2612-059 1712-214 0612-471
4 1 1 3
Chamber, Expansion - Assembly (inc. 2-8) Chamber, Expansion Tie, Perforated Band - 5 ft Tie, Perforated Band - 25 ft Spring, Exhaust Packing, Expansion Chamber - Rear Upper Cover, Expansion Chamber - Rear Upper Cover, Expansion Chamber - Rear Lower Packing, Expansion Chamber - Rear Lower Spring, Exhaust Gasket, Exhaust Manifold, Exhaust Spring, Extension
Ref. Part No. Qty. Description 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
0123-788 AR Tie, Cable - 8 in. 0630-229 1 Sensor, Exhaust Temperature 0612-993 1 Gasket, Exhaust - Tailpipe 1712-556 1 Resonator Assembly (inc. 17-23) 2612-410 1 Cover, Resonator - External - Right 2612-408 1 Packing, Resonator - External - Right 1712-555 1 Resonator 2612-211 1 Packing, Resonator - External 2612-409 1 Packing, Resonator - External - Left 2612-411 1 Cover, Resonator - External - Left 1623-799 26 Rivet 2612-186 2 Grommet 2612-210 1 Washer, Tab 1623-375 1 Grommet 1623-379 1 Clip, Hairpin 1623-569 1 Pin, Mounting - Resonator 8047-486 1 Nut, Lock
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
AIR INTAKE ASSEMBLY 0743-655
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10
0617-500 8017-581 5606-865 1623-137 1623-409 0623-184 8047-366 0623-600 0617-488 3606-811
2 2 1 1 2 2 2 1 1 1
Foam, Air Intake Screw, Machine Intake, Air - Right Clip, Hairpin Nut, Push Washer Nut, Lock Plug Foam, Air Intake Foil, Protective
Ref. Part No. Qty. Description 11 12 13 14 15 16
3606-779 1 Foil, Protective 0623-165 12 Clip, Retaining 1670-517 2 Screen, Vent 0617-499 2 Seal, Air Intake 3606-481 1 Intake, Air - Left 5606-050 1 Foil, Protective - Right 5606-051 1 Foil, Protective - Left 17 5606-054 1 Shield, Heat 18 0623-778 2 Rivet
33
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
AIR SILENCER ASSEMBLY 0743-520
Ref. Part No. Qty. Description 1 2 3 4 5 6 7
34
0770-719 1670-473 1670-754 1670-514 1623-132 1623-031 3606-146
1 1 1 1 1 1 1
Silencer, Air - Assembly (inc. 2-3) Intake, Air Silencer, Air Connector, Air-Intake Clamp, Air-Intake Connector Screw, Self-Tapping Hold-Down, Air Silencer
Ref. Part No. Qty. Description 8 9 10 11 12 13 14
1623-204 1670-737 0623-165 8611-251 3002-964 0617-485 0623-144
2 1 2 1 1 2 1
Screw, Self-Tapping Boot, Air Silencer Clip, Retaining Decal, EFI Diagnostics Clamp, Wire Foam, Air Silencer Cable Tie - 17.5 in.
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
OIL TANK ASSEMBLY 0743-531
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10
1670-930 1670-325 1670-481 0609-503 0609-518 0609-237 1670-365 0109-733 4611-532 0124-045
1 1 1 1 1 1 1 1 1 2
Tank, Oil Grommet Fitting Sensor, Low Oil - Assembly (inc. 5-6) Switch, Oil Sensor w/Harness Seal, Grommet - Oil Sensor Cap (inc. 8) Seal, Cap Decal Clamp, Hose
Ref. Part No. Qty. Description 11 0610-693 AR Hose, Oil - 100 ft 0610-692 AR Hose, Oil - 25 ft 12 1623-256 1 Grommet 13 5606-372 1 Shield, Heat 14 1623-705 2 Screw, Machine 15 1623-779 3 Screw, Machine 16 0623-765 1 Screw, Self-Tapping 17 5606-657 1 Spacer 18 0617-598 1 Pad, Heat Shield 19 8050-217 2 Washer
35
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
Cam Arm Kit - p/n 4639-674 (inc. 5-8)
DRIVE CLUTCH (Uncalibrated Drive Clutch - p/n 0746-212) 0741-939
Ref. Part No. Qty. Description 1 1623-670 2 8051-242 3 0646-155 0646-229
6 6 1 1
4 0746-773 0746-814 0746-673 0746-672
3 3 3 3
36
Screw, Cap Washer, Lock Spring, Drive Clutch - Purple Spring, Drive Clutch - Yellow/White (Over 3,000 ft Alt.) Arm, Cam (inc. 5) Arm, Cam (inc. 5) (3-6,000 ft Alt.) Arm, Cam (inc. 5) (6-9,000 ft Alt.) Arm, Cam (inc. 5) (Over 9,000 ft Alt.)
Ref. Part No. Qty. Description 5 6 7 8
1623-183 1602-692 0646-747 8048-366
3 6 3 3
Screw, Set O-Ring Pin, Cam Arm Nut, Lock
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
DRIVEN CLUTCH (Assembly p/n 0726-284) 0743-733
Ref. Part No. Qty. Description 1 0748-702 0748-700
1 1
2 3 4 5 6
1 1 2 1 1
0648-433 0648-009 0648-713 0648-774 0648-753
Bracket, Torque 46°/40° (inc. 2-3) Bracket, Torque 36° (inc. 2-3) (Over 3,000 ft Alt.) Ring, Snap Bearing Seat, Spring Spring, Clutch - Orange Spacer
Ref. Part No. Qty. Description 7 8 9 10 11 12 13 14
0648-453 1 Seat, Spring 0648-097 6 Pin, Cam Roller 0648-139 6 Roller, Cam 8070-224 6 Pin, Spring 0648-650 1 Retainer, Torque Bracket 1623-517 9 Screw, Machine 0623-914 18 Screw, Self-Tapping 0648-728 2 Cover
37
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
CYLINDER AND HEAD ASSEMBLY 0742-669
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
38
3007-619 1 Head, Cylinder 3007-240 2 O-Ring 3003-227 14 O-Ring 3007-241 2 O-Ring 3006-538 14 Screw, Cap 0217-709 4 Plug, Spark (BR9EYA) 3007-243 2 Cylinder 3007-242 1 Gasket, Cylinder 3007-705 1 Gasket, Exhaust Valve Case 3006-436 2 Gasket, Exhaust Valve Cover 3005-983 2 Pin, Exhaust Valve 3007-245 2 Valve, Exhaust 3005-860 2 Stopper, Exhaust Valve 3006-495 2 Plate, Exhaust Valve 3006-425 2 Cover, Exhaust Valve 3006-321 4 Pin, Dowel
Ref. Part No. Qty. Description 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
3005-226 3006-322 3007-246 3007-433 3007-247 3007-248 3005-747 3007-249 3007-250 3005-808 3007-434 3004-975 3007-391 3007-286 3007-415 3007-390
2 2 2 4 1 1 1 4 4 1 4 4 4 2 8 8
O-Ring Seal, Oil Spring Screw, Cap Cable, Exhaust Valve - MAG Cable, Exhaust Valve - PTO Holder, Exhaust Valve Cable Screw, Cap Bolt, Stud Clamp, Exhaust Valve Cable Screw, Cap Pin, Dowel Nut Gasket, Exhaust Bolt, Stud Nut
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
CRANKCASE ASSEMBLY 0741-322
Ref. Part No. Qty. Description 1 2 3 4 5
3007-620 1 Crankcase (inc. 2-7) 3006-650 2 Screw, Cap 3007-252 10 Screw, Cap 3007-445 1 Screw, Cap 3007-381 1 Screw, Cap
Ref. Part No. Qty. Description 6 7 8 9 10
3007-253 3005-206 3007-254 3006-547 3007-718
1 2 1 2 5
Bushing Pin, Dowel Case, Magneto Pin, Dowel Screw, Cap
39
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
PISTON AND CRANKSHAFT 0741-325
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
40
3007-257 3007-258 3008-585 3007-259 3008-582 3008-583 3007-260 3007-261 3007-262 3007-263 3007-264 3007-265 3007-266 3007-267 3007-268 3007-269
2 2 4 2 4 2 1 2 1 1 1 1 2 2 2 1
Piston Set (inc. 2-3) Ring Set, Piston Circlip, Piston Pin, Piston Washer Bearing Crankshaft Assembly (inc. 8-27) Connecting Rod Crankshaft - Right Crankshaft - Middle Wheel, Crankshaft Crankshaft - Left Balancer, Crankshaft Race, Middle Crank Seal Ring, Middle Crank Seal Gear, Oil Pump Drive
Ref. Part No. Qty. Description 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
3007-270 3007-271 3007-272 3007-273 3007-274 3007-275 3007-276 3007-277 3007-278 3007-279 3007-440 3007-280 3007-281 3004-157 3003-658
2 2 1 1 1 1 1 2 1 1 4 1 1 1 4
Washer Washer Washer, Crankshaft - Left Washer Washer, Crankshaft - Right Bearing Bearing Bearing, Crankshaft Bearing Assembly - Left Bearing Assembly - Right Screw, Machine Seal, Oil - Right Seal, Oil - Left C-Ring Pin, Alignment
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
REED VALVE ASSEMBLY 0741-327
Ref. Part No. Qty. Description 1 2 3 4
3007-282 2 3007-283 4 3007-048 4 3004-506 16
Valve, Reed - Assembly (inc. 2-4) Stopper Valve, Reed Screw, Machine
Ref. Part No. Qty. Description 5 6 7 8
3005-879 2 3007-284 2 3007-719 2 3007-380 16
Gasket, Reed Valve Pipe, Intake Clamp Screw, Cap
41
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
THROTTLE BODY ASSEMBLY 0741-330
Ref. Part No. Qty. Description 1 3007-621 2 3007-720 3007-721 3007-722 3 3007-291 4 3005-692
42
1 2 2 2 1 1
Body, Throttle - Assembly (inc. 2-9) Injector, Fuel - Assembly O Injector, Fuel - Assembly Q Injector, Fuel - Assembly V Pipe, Delivery O-Ring Set
Ref. Part No. Qty. Description 5 6 7 8 9 10
3007-292 3004-193 3007-443 3006-939 3007-026 3007-365
1 2 4 1 2 1
Hose Clamp, Hose Screw, Machine Sensor, Throttle - Assembly Screw, Machine Rod, Control
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
OIL PUMP 0743-843
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8
3007-723 3007-295 3005-884 3003-217 3005-032 3402-009 3423-300 3008-030
1 1 1 3 2 8 1 1
Pump, Oil Gear, Driven - Oil Pump Retainer, Oil Pump Input Shaft Valve, Check Protector Gasket Shim O-Ring
Ref. Part No. Qty. Description 9 10 11 12 13 14 15 16
3005-126 3008-035 3005-357 3008-037 3004-346 3003-661 3005-696 3007-445
1 2 1 6 4 1 2 2
O-Ring Hose, Oil Hose, Oil Clamp, Hose Bolt, Union Union Clamp Screw, Cap
43
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
WATER PUMP/WATER MANIFOLD 0741-337
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8 9
44
3007-296 3007-297 3007-476 3007-299 3003-426 3003-431 3007-300 3007-301 3007-302
1 1 1 1 1 1 1 1 1
Case, Water Pump O-Ring, Water Pump Case Seal, Water Pump Impeller, Water Pump Screw, Cap Washer Gasket Hose, Water Inlet Seal, Oil
Ref. Part No. Qty. Description 10 11 12 13 14 15 16 17 18
3004-786 3007-409 3006-321 3007-303 3007-041 3007-304 3007-543 3007-446 3007-306
2 7 2 1 1 1 1 3 1
Clamp, Hose Screw, Cap Pin, Dowel Circlip Thermostat Cap, Thermostat Gasket, Thermostat Cap Screw, Cap Screw, Machine
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
RECOIL STARTER 0741-373
Ref. Part No. Qty. Description 1 2 3 4 5
3007-307 3007-308 3007-309 3007-310 3007-311
1 1 1 1 1
Starter Assembly (inc. 2-6) Roller, Starter Ratchet Set Plate, Friction Bolt w/Washer
Ref. Part No. Qty. Description 6 7 8 9 10
3007-312 3006-889 3007-313 3007-407 3423-346
1 1 1 3 5
Spring Rope, Starter Pulley, Starter Screw, Cap Screw, Cap
45
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
MAGNETO 0741-377
Ref. Part No. Qty. Description 1 2 3 4 5 6 7 8
46
3007-711 3007-315 3007-316 3007-317 3007-318 3005-960 3007-433 3005-775
1 1 1 1 1 1 5 1
Stator Rotor/Flywheel Base, Stator - Plate Sensor, Ignition Timing Sensor, Ignition Timing Plate, Stator Lead Wire Screw, Cap Grommet, Stator Lead Wire
Ref. Part No. Qty. Description 9 10 11 12 13 14 15 16
3006-476 3005-987 3007-371 3007-449 3007-450 3004-540 3007-319 0123-788
1 1 1 4 3 1 1 2
Screw, Cap Washer Screw, Cap Screw, Cap Screw, Cap Key Grommet Cable Tie - 8 in.
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
ELECTRICAL 0741-378
Ref. Part No. Qty. Description 1 2 3 4 5
3007-548 3006-367 3005-387 3006-728 3007-321
4 4 2 1 1
Coil, Ignition - Assembly Cap, Spark Plug Retainer, Wire Sensor, Temperature Sensor, Coolant
Ref. Part No. Qty. Description 6 3005-233 7 3007-640 3007-641 3007-642 8 3005-237
1 1 1 1 1
Washer, Coolant Sensor ECU O ECU Q ECU V Cable Tie
47
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
2009 Crossfire R 1000 EFI
SERVOMOTOR ASSEMBLY 0739-377
Ref. Part No. Qty. Description 1 3007-067 2 3005-661
48
1 1
Servomotor Pulley, Controller
Ref. Part No. Qty. Description 3 3007-550
1
Nut
Arctic Cat Parts & Free Mechanical Advice | www.FunOutfitters.com | 1 866-531-0123
Ref. Part No. Qty. Description
Printed in U.S.A.
Ref. Part No. Qty. Description
p/n 2258-436
