P/N: 75-5037 / 75-5037D
Installation Instructions Vehicle Applications Year: 2001-2004 Chevrolet Make: Chevy/ GMC Model: Silverado 2500 & 3500 Sierra 2500 & 3500 Engine: 6.6L Duramax Diesel “LB7”
NOTES Kit may not fit with the following Aftermarket Parts installed: • Body Lift or Lowering Kit • Custom Hood • Throttle Body Spacer/ Upgrade
1.With the ignition switched off, place vehicle in Park and or set Parking Brake. Then disconnect both negative battery cables.
4. Disconnect the MAF sensor electrical
Tools Required • • • • • •
10mm Wrench & Socket T-20 Security Torx Wrench (Supplied w/ Kit) 4mm Allen Wrench 5/16” Nut Driver or Flat Blade Screwdriver Phillips Screwdriver, Pliers or Channel locks 12mm Socket
S&B Filter Maintenance Cleanable (KF-1035). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for exact oil amount required after cleaning. Disposable (KF-1035D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
Before You Start
CARB Status - Exempt CARB EO #: D-590-4 Legal for use in CA or other states adopting CA emissions standards See Page 3 for more info.
• Please read the entire product guide before proceeding. • Ensure all components listed on page 4 are present. • If you are missing any of the components, call our customer support at (909) 947-0015. • Do not work on your vehicle while engine is hot. • Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
2. Loosen the bolt and the hose clamp that
3.
5. Lift up and pull towards the engine to
6. Remove the OE foil from the inner fender,
secure the OE resonator chamber and remove the chamber from the intake tube.
connection.
remove the OE air box from the vehicle.
7. Remove the OE air box tray. If long
8. Attach the S&B Filter Adapter (K) to the
enough, you may use four of these bolts to secure theS&B Air Box (D) to the vehicle. If not use the supplied M6 allen head screws (R) and SS washers (S).
S&B Air box (D), secure using the 5/16 screws (J) provided.
Loosen the hose clamps at the OE air box and at the turbo inlet, then remove the OE intake tube.
this will allow cooler air to enter the S&B air box.
9. Place the S&B Air Box assembly into the vehicle, align the 4 holes with the OE mounting locations and secure using either the OE bolts or the supplied hardware. You may need to loosen these bolts to align the tubes during step # 12, then retighten.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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P/N: 75-5037 / 75-5037D
Installation Instructions (continued) 10. Slide the Step Adapter (O) over the small end of the S&B Intake Tube (Q) and securethe # 64 Hose Clamp (N).
11. Slide the large side of the Hump Adapter (L) over the large end of the S&B Intake Tube (Q) until the small side hits the end of the tube.
12. Place the # 60 Hose Clamp (P) over the turbo inlet and a # 64 Hose Clamp (M) over the filter adapter (K). Then slip the S&B Intake Tube assembly over the turbo inlet, align the large end to the filter adapter then secure the # 60 hose clamp (P).
#60 #64 13. Slide the S&B Hump Adapter (L) over
14. Use the T-20 Security Torx Tool supplied
the filter adapter (K), center over the gap between the tubes and secure the #72 and #64 Hose Clamps (M).
and remove the MAF Sensor from the OE air box.
16.Place the M4 screws (I) through the MAF
17. Reconnect the MAF sensor electrical
mounting holes, then place the Rubber Washers (G) over the screws. Insert the MAF sensor into the S&B Filter Adapter (K) (note the direction of air flow) and tighten the M4 screws evenly. Do Not Over Tighten!
19. Remove the protective covering from the S&B Clear Lid (E).
15. Peel the backing from the MAF Sensor Gasket (H) before placing it over the sensor, sticky side down.
connection.
18. Place the S&B Air Filter (C) into the S&B Air Box (D), slide onto the flange and secure the # 80 Hose Clamp (F).
20. Place the clear lid on the air box and secure using the 8/32 SS Screws (A) and SS Washers (B).
21. Reconnect both negative battery cables. Inspect your installation, make sure kit is properly positioned and all fasteners are tight.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
2
P/N: 75-5037 / 75-5037D
Installation Instructions (continued) PRECISION II FILTER CLEANING & OILING
RELATED ITEMS FOR YOUR PURCHASE • Replacement Air Filter (Oiled) (S&B P/N: KF-1035) • Replacement Air Filter (Dry) (S&B P/N: KF-1035D) • Air Filter Wrap (S&B P/N: WF-1023)
Order online today at www.sbfilters.com or through your local S&B distributor. Part #: 88-0008
Installation Notes: ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
Performance Testing • Engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be repositioned and tightened. • S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future. • In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper tension on all connections. Failure to do so may void your warranty. • Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or cleaners on your S&B air filter may void your warranty.
Warning! If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox, a new replacement label must be obtained and installed in a readily visible position in the engine compartment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check. Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall not be affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood on a painted surface is recommended.
EMISSIONS STANDARD The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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P/N: 75-5037 / 75-5037D
EXPLODED VIEW
QTY.
DESCRIPTION
A
4
S.S. Screw, 10-24 x 1/2”
B
4
C
P/N
ITEM
QTY.
DESCRIPTION
AI1287-00
O
1
Step Adapter
AI1321C-00
S.S. Sealing Washer, 10-24
AI1272-00
P
1
Hose Clamp, #60
AG1008-00
1
S&B Air Filter
KF-1035
Q
1
Intake Tube
AL1082-00
D
1
Air Box
AL1080B-00
R
4
M6 Allen Head Screw
AI1366-00
E
1
Clear Lid
AI1371-00
S
4
S.S. Flat Washer 3/8 x 1”
AI1341-00
F
1
Hose Clamp, #80
AG1010-00
G
2
M4 Rubber Washer
AI1200-00
H
1
MAF Gasket
AI1035-00
I
2
M4 MAF Screw
AI1360-00
J
2
S.S. Screw, 5/16-18
AI1297-00
K
1
Adapter Tube
AL1082A-00
L
1
Hump Adapter
AI1378C-00
M
1
Hose Clamp, #72
AG1009-00
N
2
Hose Clamp, #64
AG1018-00
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
P/N
AM0129-00 Rev.F 10/01/13
ITEM
4
