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Au Decorated Zinc Oxide Nanowires for CO Sensing Rakesh K. Joshi,* Qiang Hu, Farah Alvi, Nidhi Joshi, and Ashok Kumar Department of Mechanical Engineering, UniVersity of South Florida, 4202 East Fowler AVenue, Tampa, Florida 33620 ReceiVed: July 8, 2009; ReVised Manuscript ReceiVed: August 3, 2009

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We present the room temperature detection of carbon monoxide using Au decorated zinc oxide (ZnO) nanowires. Zinc oxide nanowires were grown via the vapor liquid solid method whereas the gold nanoparticles were prepared by the solution growth method. The surface of the ZnO nanowires was decorated by Au nanoparticles. Gas sensing properties of such nanowires were studied at room temperature for various concentrations of CO (100 to 1000 ppm) in synthetic air. Enhancement in gas sensing response by Au decoration on ZnO nanowires was observed. Au nanoparticles act as a catalyst in chemical sensitization and improve the reaction and response time. The improvement in gas sensing behavior is attributed to the change in conductivity of the metal decorated ZnO nanowires on CO exposure due to the transfer of electrons resulting from gas oxidation at the ZnO nanowire surface. 1. Introduction Low selectivity and requirement of high operation temperatures for most gas sensors have prompted the use of traditional materials in the nanostructured mode. Zinc oxide (ZnO) is an important multifunctional material with applications such as gas sensors, surface acoustic wave devices, transparent electrodes, and catalysts.1-6 The microstructural and physical properties of ZnO can be modified by introducing changes into the procedure of its synthesis. ZnO has been extensively used as a gas sensing material due to its high mobility of conduction electrons and good chemical and thermal stability under the operating conditions of sensors.7 For application of ZnO as gas sensors it is preferred that the material be in a controlled size in nanometers. It is well-known that the sensing mechanism of ZnO belongs to the surface-controlled type, in which the grain size, defects, and oxygen-adsorption quantities play important roles in sensing response. In several recent reports ZnO nanostructures have been demonstrated to have good sensitivity and it has been shown that the sensitivity and response time of ZnO based sensors strongly depend on the size, specific surface area, and morphology.8,9 Nanowires made of ZnO have been considered as ideal building blocks for constructing nanoscale sensors due to their high surface-to-volume ratio and the special physical and chemical properties originating from their size. In recent reports it has been seen that the Au decoration on ZnO improves the ethanol sensing behavior at temperatures above 150 °C.10 In another report, Pd decorated ZnO nanowires have been used for ethanol sensing above room temperature.11 It has always been a difficult task to detect CO at room temperature by using metal oxide based materials. Our aim is to overcome the requirement of higher operating temperature for the sensors. This article is focused on the development of a room temperature sensor for toxic gases like carbon monoxide in low concentrations. 2. Experiments and Results A novel appraoch of developing room temperature CO sensors has been implemented in our laboratory. To develop * To whom correspondence should be addressed.

10.1021/jp906458b CCC: $40.75

Figure 1. Schematic of the experimental setup for the growth of ZnO nanowires.

the sensors ZnO nanowires were grown via the vapor-liquidsolid (VLS) method and gold nanoparticles were grown from the solution method. The ZnO nanowire surface was decorated by Au nanoparticles for developing the sensor material. The complete procedure and mechanism are described below. 2.1. ZnO Nanowire Growth. ZnO and graphite nanopowders in a 1:1 ratio were mixed to form the source weighing 300 mg for growing nanowires on silicon substrate. Gold has been used as catalyst to grow the nanowires. Si substrate was coated with gold clusters and placed into the quartz tube in the furnace.12 The source (nanopowders) and the substrate were loaded in two different alumina boats separated by 2 to 3 cm. The source was kept in the high temperature zone while the substrates were placed at a relatively lower temperature downstream of the vacuum furnace (Figure 1). Zn vapors generated by the reduction of ZnO with use of graphite at high temperature in argon atmosphere diffuse into the gold clusters, precipitate, and then react with ambient oxygen to form ZnO nanowires via the VLS growth mechanism. The VLS process is shown in Figure 2. The ZnO nanowires were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) as shown in Figure 3. 2.2. Au Nanoparticle Growth. Au nanoparticles were synthesized chemically by using gold chloride solution, using the procedure described in ref 13. HAuCl4 · 3H2O (40 mg, 0.102 mmol) was dissolved in deionized water and an appropriate  XXXX American Chemical Society

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Joshi et al.

Figure 2. Schematic of the vapor-liquid-solid process.

Downloaded by UNIV SOUTH FLORIDA on August 18, 2009 Published on August 18, 2009 on http://pubs.acs.org | doi: 10.1021/jp906458b

Figure 5. SEM image of the Au decorated ZnO nanowires.

Figure 3. (a) Scanning electron microscopy (SEM) image of the VLS grown ZnO nanowires. (b) Transmission electron microscopy (TEM) image for the ZnO nanowires showing Au on the tip as an outcome of teh VLS proces.s (c) High resolution TEM image for ZnO nanowires showing the d value of ZnO.

Figure 6. Electrode geometry on the substrate for the gas sensor.

solution was mixed properly to allow the deposition of metal nanoparticle on the ZnO nanowires surface, using slow stirring of the solution. To visualize the Au decorated nanowires by using SEM the gold nanoparticles were directly deposited on the ZnO nanowires on the silicon substrate. Figure 5 shows the morphology of Au decorated ZnO nanowires. The white spots on the surface of the ZnO nanowires are spherical gold nanoparticles in the size range 5-8 nm. 2.4. Sensor Characterization. Au decorated ZnO nanowires were deposited by using the drop cast method on top of the electrodes on the silicon substrate in order to develop the sensor. The electrode geometry is shown in Figure 6. The deposition of nanowires on teh substrate is followed by drying at 100 °C in inert atmosphere for the duration of 1 h to obtain good electrical ohmic contact between the nanowire and electrodes. A proper deposition of the Au-ZnO nanowire on the electrodes shows a resistance value in the range of 4 to 7 kΩ. Once the contacts are developed any two of the four electrodes were selected to measure the resistance of the sensor. Figure 4. TEM image of the solution grown Au nanoparticles.

3. Gas Sensor Mechanism

quantity of citrate trisodium salt (100 mg) was added. The solution was refluxed for 30 min and then allowed to cool to room temperature. The resulting reddish solution of the gold nanoparticles was stored in refrigerator for use as a catalytic activator to ZnO nanowires. The grain size of the nanoparticles was estimated by TEM. Figure 4 shows a typical TEM micrograph for solution grown Au nanoparticles. 2.3. Au Decoration on ZnO Nanowires. Chemically grown Au nanoparticles were decorated on the body of the VLS grown ZnO nanowire by using the solution method. The ZnO nanowires were removed from the silicon substrates by sonification in methanol solution. A fixed quantity of Au nanoparticle solution was added to the ZnO nanowire solution. The resulting

The ZnO nanowire sensors were tested for gas sensing behavior by measuring the resistance in the presence of compressed air and carbon monoxide, using an electrometer (Keithley 2400) and a gas controller (MKS 247). A sample heater with Eurotherm-2416 temperature controller supplied from Blue Wave Semiconductors Inc. was used to perform high temperature gas sensor measurements. CO in concentrations of 100 and 1000 ppm mixed in compressed air was purchased from Airgas, Inc., whereas a 500 ppm CO concentration was obtained by making a proper dilution of 1000 ppm in compressed air, using the mass flow controllers. The carbon monoxide sensing behavior of the ZnO nanowire and the Au decorated ZnO nanowires based sensors was studied in terms of variation of resistance with time for repeatedly switching the gas from

Au Decorated ZnO Nanowires for CO Sensing

Downloaded by UNIV SOUTH FLORIDA on August 18, 2009 Published on August 18, 2009 on http://pubs.acs.org | doi: 10.1021/jp906458b

Figure 7. Variation of sensor signal with time on repeatedly switching the gases from synthetic air to 100 ppm of CO for Au-ZnO sensors at room temperature.

Figure 8. Variation of gas sensor signal with CO gas concentration for ZnO and Au-ZnO nanowires at (a) room temperature and (b) 200 °C.

synthetic air (O2) to various concentrations of carbon monoxide (CO). All the measurements were performed at room temperature. The sensor signal is defined as percent change in resistance of the nanowire film upon CO exposure. If Ra is the resistance in air and Rb is the resistance in the presence of CO then the sensor signal is defined as [{(Ra - Rb)/Ra} × 100%]. There was no change in resistance (∼1 MΩ) for only ZnO nanowires at room temperatures for any concentration of CO between 100 and 1000 ppm. However, for the Au decorated nanowires we have observed a decrease in resistance for all values of CO concentration at room temperature. Figure 7 shows the typical response plot for Au-ZnO at room temperature on repeatedly switching the gases from 100 ppm of CO to synthetic air. Figure 8a shows the gas concentration vs. sensor signal [{(Ra - Rb)/Ra} × 100%] data observed for the nanowire at room temperature while Figure 8b shows the sensor’s performance at 200 °C. The sensor signal was improved with higher operating temperature. The improvement on sensor performance with higher operating temperature for metal oxide based materials has been discussed by several researchers in the past.7,14-16 The gas sensor signal increases with increase of CO concentration whereas the response time decreases. A response time value of ∼5 s was observed for 1000 ppm of CO in air. The response time is the time needed for the conductance of the

J. Phys. Chem. C, Vol. xxx, No. xx, XXXX C gas sensor to obtain 90% of the maximum conductance when CO gas is introduced into the environment of air. On the basis of the above results, a mechanism has been proposed to understand this change in resistance by using the basic adsorption chemistry on the surface of the Au decorated ZnO nanowires. It is well-known that oxygen sorption plays an important role in electrical transport properties of ZnO nanowires. It is also known that oxygen ionsorption removes conduction electrons and thus lowers the conductance of ZnO. Reactive oxygen species such as O2-, O2-, and O- are adsorbed on the ZnO surface at elevated temperatures. The chemisorptions of oxygen species depend strongly on temperature and the nature of the material. O2- is chemisorbed at low temperatures whereas at high temperatures O- and O2- are chemisorbed and O2disappears.15 ZnO is a low conductive semiconductor material therefore the oxygen ionsorption and transfer of electrons is not possible at room temperature. The semiconductor materials should be thermally activated in order to observe the gas adsorption at the surface. This is the reason for not observing any change in resistance while exposing the ZnO nanowires to carbon monoxide. However, on decorating the Au nanoparticles the room temperature gas adsorption can be made possible due to the presence of Au on the surface. Ionsorption of oxygen ions can occur on the gold nanoparticle surface at room temperature due to the highly conductive nature and availability of free electrons in gold. The conductive nanoparticle thereafter spills the gas over the semiconductor surface via the spill-over effect.17-20 The spill-over effect via catalytic activation and chemical sensitization is observed to be responsible for room temperature CO sensing by Au decorated ZnO nanowires. The reaction kinematics can be described as follows: CO is a reducing gas and the CO molecule can be adsorbed on the Au surface and modify its work function. Initially the reference gas O2 reacts at the surface of Au catalyst and dissociates into O-. When the sensor is exposed to CO, the CO molecules on the Au surface interact with the preadsorbed oxygen ions. Hence the CO oxidation by gold nanoparticles leads to the transfer of electrons in semiconducting zinc oxide nanowires in terms of change in resistance of the sensing material. CO oxidation at room temperature as well as for very low temperatures (below 100 K) has been observed and reported for many conductive materials such at Pd,21 Au,22 and Ag.23 In the present Au-ZnO nanowires system the conductance changes when the CO gas is introduced into the test chamber due to the exchange of electrons between ionosorbed species and Au decorated ZnO nanowires. 4. Conclusions Au decorated ZnO nanowires have been used for the detection of carbon monoxide at room temperature. Zinc oxide nanowires were grown via the vapor-liquid-solid method whereas the gold nanoparticles were prepared by the solution growth method. Gas sensing properties of such nanowires were studied at room temperature for various concentrations of CO in synthetic air. Enhancement in the gas sensing response by Au decoration on ZnO nanowires was observed. Metal nanoparticles act as a catalyst in chemical sensitization and improve the sensing characteristics. 5. Acknowledgement. This work was supported by the National Science Foundation through NIRT no. ECS 0404137, IGERT no. 0221681, as well as by the GMS University of South Florida thrust initiative GFMMD00.

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References and Notes

Downloaded by UNIV SOUTH FLORIDA on August 18, 2009 Published on August 18, 2009 on http://pubs.acs.org | doi: 10.1021/jp906458b

(1) Li, Q. H.; Liang, Y. X.; Wan, Q.; Wang, T. H. Appl. Phys. Lett. 2004, 85, 6389. (2) Greene, L.; Law, M.; Goldberger, J.; Kim, F.; Johnson, J.; Zhang, Y.; Yang, P. Angew. Chem., Int. Ed. 2003, 42, 3031. (3) Roy, S.; Basu, S. Bull. Mater. Sci. 2002, 25, 513. (4) VanVugt, L. K.; Ruhle, S.; Ravindran, P.; Gerritsen, H. C.; Kuipers, L.; Vanmaekelbergh, D. Phys. ReV. Lett. 2006, 97, 147401. (5) Chang, P. C.; Fan, Z. Y.; Chien, C. J.; Stichtenoth, D.; Ronning, C.; Lu, J. G. Appl. Phys. Lett. 2006, 89, 133111. (6) Liao, L.; Lu, H. B.; Li, J. C.; Liu, C.; Fu, D. J.; Liu, Y. L. Appl. Phys. Lett. 2007, 91, 173110. (7) Polarz, S.; Roy, A.; Lehmann, M.; Driess, M.; Kruis, F. E.; Hoffmann, A.; Zimmer, P. AdV. Funct. Mater. 2007, 17, 1385. (8) Liao, L.; Lu, H. B.; Shuai, M.; Li, J. C.; Liu, Y. L.; Liu, C.; Shen, Z. X.; Yu, T. Nanotechnology 2008, 19, 175501. (9) Gao, T.; Wang, T. H. Appl. Phys. A: Mater. Sci. Proces.s 2005, 80, 1451. (10) Li, C.; Li, L.; Du, Z.; Yu, H.; Xiang, Y.; Li, Y.; Cai, Y.; Wang, T. Nanotechnology 2008, 19, 35501.

Joshi et al. (11) Hsueh, T.-J.; Chang, S. J.; Hsu, C.-L.; Lin, Y.-R. Appl. Phys. Lett. 2007, 91, 053111. (12) Weber, J.; Jeedigunta, S.; Kumar, A. J. Nanomater. 2008, 2008, 638523. (13) Shim, J.-Y.; Gupta, V. K. J. Colloid Interface Sci. 2007, 316, 977. (14) Tiemann, M. Chem.sEur. J. 2007, 13, 8376. (15) Kohl, D. Sens. Actuators, B 1990, 1, 158. (16) Zhu, B. L.; Zeng, D. W.; Wu, J.; Song, W. L.; Xie, C. S. J. Mater. Sci.: Mater. 2003, 14, 521. (17) Joshi, R. K.; Kruis, F. E. Appl. Phys. Lett. 2007, 89, 153116. (18) Dieg´uez, A.; Vila, A.; Cabot, A.; Romano-Rodrig´uez, A.; Morante, J. R.; Kappler, J.; Barsan, N.; Weimar, U.; Goepel, W. Sens. Actuators, B 2000, 68, 94. (19) Shukla, S.; Seal, S.; Ludwig, L.; Parish, C. Sens. Actuators, B 2004, 97, 256. (20) Yamazoe, N. Sens. Actuators, B 1991, 5, 7. (21) Voogt, E. H.; Coulier, L.; Gijzeman, O. L. J.; Geus, J. W. J. Catal. 1997, 169, 359. (22) Haruta, M. J. New Mater. Electrochem. Syst. 2004, 7, 16. (23) Lim, D. C.; Salido, I. L.; Kim, Y. D. Surf. Sci. 2005, 598, 96.

JP906458B

Au Decorated Zinc Oxide Nanowires for CO Sensing

of the metal decorated ZnO nanowires on CO exposure due to the transfer of electrons resulting from gas oxidation at the ZnO nanowire surface. 1. Introduction.

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