Evolution du Raffinage et de la Pétrochimie Christian Dupraz 14 Janvier 2013 Maison des Arts & Métiers 1
Plan de la Présentation
• •
Axens en Bref Evolution des marchés • À moyen Terme (2017) • À long Terme (2030)
•
Conséquences sur les outils • de raffinage • de pétrochimie
•
Production de carburants et produits « pétrochimiques » à partir de biomasse
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
2
Built on Strong Foundations Axens’ Industrial History Catalysts & Adsorbents
Technologies
Procatalyse
IFP Industrial Division
1821
Al2O3 ore is discovered and named “Bauxite” after the Southern French town of LesBaux-de-Provence.
1944
French Institute of Petroleum is created in RueilMalmaison, France
1855
1st industrial production of Alumina in Salindres, near Les-Baux-de-Provence.
1955
Start-up of the 1st IFP-licensed unit
1950s
Focus on refining and petrochemistry. Production of alumina-based catalysts.
1960s
1st licenses for HDS, Reforming and Cyclohexane production.
Paris RueilMalmaison
2001 Merger Procatalyse + IFP Industrial Division
Salindres Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
100% subsidiary of 3
Markets Served & Ambitions Business Units
Markets Served
Ambitions • Benchmark company for Clean Fuels and Aromatics production, • Leader in purification for olefins/polyolefins, syngas, refining and petrochemical, and natural gas streams, • Innovator in the biodiesel market and syngas to liquids technology.
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
4
How Do We Operate? Products Technologies Services Outside Axens perimeter
Equipment Supply Catalyst Management Training First Load Catalysts
Unit Revamping
Integrated Process Solutions (IPS)
License
Technical Consulting
Detailed Engineering
Basic Engineering
Construction
Start-up & Follow-up Assistance Advanced Process Control
Simulators
Feasibility Study Tender and technology choice
Replacement Load Catalysts
Project Achievement
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Unit on-stream
5
Sales Growth 300
Axens Group Sales, 100 basis in 2001 (creation)
~ 285 in 2011
250
200
150
2001-2011 Axens Group revenues almost trebled
100 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
6
Commercial Network Development
Axens Canada Specialty Aluminas Inc. (Brockville)
•Axens
Axens Headquaters (Rueil-Malmaison, France)
Vostok (Moscow)
Axens (Beijing) Axens Far East KK (Tokyo) Trading Co Ltd (Beijing) Axens India Private Ltd Axens Middle East SPC (New Delhi)
Axens North America (Houston & Princeton)
(Bahrain) Axens South East Asia Sdn Bhd (Kuala Lumpur)
• 2007: Axens (Beijing) Trading Co Ltd • 2008: Axens Middle East SPC • 2009: Axens India Private Ltd • 2010: Axens Vostok • 2010: Axens Canada Specialty Aluminas Inc. • 2012: Axens South East Asia Sdn Bhd Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
7
Production Facilities Expansion
Brockville (2010) Willow Island (2011) Calvert City (2005)
Salindres Savannah
July 5, 2011 - "Axens and GENTAS to Build Hydroprocessing Catalyst Manufacturing Plant in Saudi Arabia"
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
8
Axens Today Selected Business Segments •
Adsorbents and Claus
•
•
Synergies from the acquisition of Criterion’s business make Axens a leader in catalytic reforming catalysts and process technology
Selective Hydrogenation & Liquid Catalysis
•
•
of worldwide refineries operate at least one refining unit licensed by Axens
Catalytic Reforming
•
•
Synergies from the acquisition of Rio Tinto’s activated alumina business make Axens a leader in the segment today
~ 42%
Axens is a leading pioneer (Nobel Prize) with a high performance product range
Hydroprocessing
• •
Gasoline: 50% of the world’s FCC gasoline is desulfurized by Axens’ Prime-G+™ process Middle Distillates: Over 100 licenses for Prime-D™ & Prime-K™
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
~ 20% of gasoline and diesel used in the world is produced by refining units licensed by Axens
9
Plan de la Présentation
• •
Axens en Bref Evolution des marchés • À moyen Terme (2017) • À long Terme (2030)
•
Conséquences sur les outils • de raffinage • de pétrochimie
•
Production de carburants et produits « pétrochimiques » à partir de biomasse
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
10
GDP Growth (%) 2010 – 2011 – 2012 – 2013 5.1 3.8 3.3 3.6 4.5 10 11
12 13
World
2.0 1.4 -0.4 0.2
10
10 11
-0.8 10 11 12 13
12 13
Japan
Russia
10 11 12 13
2.4 1.8 2.2 2.1
2.2 1.2
4.3 4.3 3.7 3.8
Euro area
11 12 13
United States 10.4
10.1 6.8 4.9
6.0
9.2
7.8 8.2
7.5 2.7
4.0
10
1.5
11 12 13
India
10
11 12 13
China
10 11 12 13
Brazil Source: International Monetary Fund (World Economic Outlook, October 2012) Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
11
11
Oil Demand Short Term Outlook
92
2011, 2012 & 2013 Oil Demand Latest estimates Mbpd
91
90.5 89.7
90 89
92 91 90
88.9
89
88
88
87
87 2011
2011, 2012 & 2013 Oil Demand Forecast (revised every month by IEA) Mbpd
2012
2013
2012 Oil demand estimates: -1.4 Mbpd (from 91.1 Mbpd in August 2011 to 89.7 Mbpd in October 2012) Source: International Energy Agency (Oil Market Reports) Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
12
12
Oil Demand Medium Term Outlook Mbpd
Oil Demand 95.7
96 95
94.5
1.6
1.34
1.4 1.22
94
93.2
93 91.8
92
1.29
1.23
1.2 1.0 0.8
91
0.88 0.84 0.81
90.5 89.7
90 89
Mbpd
Oil Demand Annual Change
88.9
0.6 0.4
88
0.2
87
0.0 2011 2012 2013 2014 2015 2016 2017
2011 2012 2013 2014 2015 2016 2017
Year-on-year oil demand differential may increase after 2013 Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Source: International Energy Agency (Medium Term Oil Market Report, October 2012) 13 13
Oil Demand Medium Term Outlook Mbpd
Oil Demand
OCDE OCDE Non OCDE
52
Mbpd
1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 -0.2 -0.4 -0.6
50 48 46 44 42 40 2011 2012 2013 2014 2015 2016 2017
2011 2012 2013 2014 2015 2016 2017
2014: Non-OCDE demand > OCDE demand Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Oil Demand Annual Change
Source: International Energy Agency (Medium Term Oil Market Report, October 2012) 14 14
Refinery Feedstock Current Feedstock Quality (°API, Sulfur) Note: Size of lozenge is proportional to total production
Changes in Feedstock Quality °API change 2011-2017 (°API, Sulfur)
°API
39
1.8 1.4 1.0
34
29
0.6 0.2 -0.2
24 2.0
1.5
1.0
0.5
0.0
Sulfur content (wt%)
-0.6 +0.1
0.0
-0.1
Sulfur content change (wt%)
In contrast with past analyses, by 2017 refinery feedstock is expected to globally become lighter and sweeter (Strong US tight oil effect during the 2012-2014 period; °API will decrease (heavier feedstock) after 2014) Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Source: International Energy Agency (Medium Term Oil Market Report, October 2012) 15 15
Plan de la Présentation
• •
Axens en Bref Evolution des marchés • À moyen Terme (2017) • À long Terme (2030)
•
Conséquences sur les outils • de raffinage • de pétrochimie
•
Production de carburants et produits « pétrochimiques » à partir de biomasse
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
16
2030 Oil Demand Axens Scenario 110
Global Oil Product Demand, Mbdoe
105
105
99.8 99,8
100 95 90 88,2 85 80
•
2010
2020
2030
~ 100 Mbdoe oil demand by 2020 • 2010-2020 AAGR = + 1.2%
•
~ 105 Mbdoe oil demand by 2030 • 2020-2030 AAGR = + 0.5%
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Mbdoe = Million barrel oil equivalent / day Source: Axens, IEA & other sources (2010)
17
Global Oil Product Demand Outlook 2010-2030 AAGR by Product Other* LPG Naphtha Motor Gasoline Jet/Kerosene On-road diesel Off-road diesel Fuel Oil
0.7% 0.5% 2.2% 0.8% 1.9% 1.7% 0.4% -0.5%
Global 2010-2030 AAGR: 0.9%
Market Structure 2010 vs. 2030 100% 13%
13%
80%
9% 7%
8% 9%
60%
27%
26%
40%
5%
6%
16%
19%
20% 0%
13% 10%
11% 7%
2010
2030
88.2 Mbdoe 104.7
•
Demand growth driven by transportation fuel • •
• •
Mbdoe
mainly middle distillates Gasoline: lower growth than middle distillates, but main contributor by 2030
Naphtha growth driven by petrochemicals Heavy fuel oil demand = only 7% of the global demand by 2030
Source: Axens & Other sources (2011) Other* = Kerosene (≠ Jet Kerosene), Refinery Gas, Petroleum Coke, NGL, Lubricants, Bitumen, Paraffin Wax, Refinery Losses, …
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
18
2020 Demand Growth Will be Driven by Emerging Countries…
14,8
23,3 23,5
4,3 5,1 14,6 FSU
14,3 10,0
4,9
Europe North America
7,4
9,5
3,4 4,3 India
Middle East
3,3 6,1 7,4
China
4,5
Japan
10,5 12,3
4,2
Africa
Other Asia Pacific
Latin America
Global demand 2010 2020 Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Mbdoe 88.2 99.8
Unit: Mbdoe Source: Axens Estimates
19
2010-2020 Incremental Demand by Products 0,2 0,0 0,8
2,0
0,4
FSU
0,6
1,6
0,2
0,4 0,0
1,2
0,2 -0,2
0,0 -0,2
-0,4
-0,4
-0,6
0,8
Europe
-0,6
0,6 0,4 0,2 0,0 -0,2
North America
Fuel oil Distillate = Diesel + Kerosene/Jet Gasoline Naphtha
1,0 0,8 0,6 0,4 0,2 0,0 -0,2 -0,4
0,6 0,3 0,0
Latin America
0,0
Middle East
0,6 0,4 0,2 0,0 -0,2
China
0,2 0,0 -0,2 -0,4
Japan
India 0,8 0,6 0,4 0,2 0,0
Other Asia Pacific
Africa
Global demand 2010 2020 Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
0,4
Mbdoe 88.2 99.8
Unit: Mbdoe Source: Axens Estimates
20
Gasoline Specifications Chart Source: IFQC, WWFC
EN 228 1993 Euro II
Dir 98/70 2000 Euro III
Dir 98/70 2005 Euro IV
Dir 98/70 2009 Euro V
WWFC Fourth Category
(Final Proposal)
Aromatics, vol%, max
-
42
35
35
35
Olefins , vol%, max
-
18
18
18
10
Benzene, vol%, max
5.0
1.0
1.0
1.0
1.0
Oxygen, wt%, max
-
2.7
2.7
2.7/3.7 (2)
2.7
Sulfur, ppm, max
500
150
50(10) (1)
10
5-10
RVP, kPa
35 - 100
60.0 / 70.0
60.0 / 70.0
60.0 / 70.0 (3)
Lead, g/l max
0.013
None
None
None
None
(1) 2005 introduction of 10ppm sulphur – Fuel must be geographically available in an appropriately balanced manner (2) 3.7% by mass in “high biofuel petrol” (Methanol: 3% vol, Ethanol: 10% vol, Iso-propyl alcohol: 12% vol, Tert-butyl alcohol: 15% vol, Iso-butyl alcohol: 15% vol, ETBE: 22%vol, other oxygenates: 15%vol) (3) The legal vapor pressure limit remains at 60kPa for both gasoline grades and at 70kPa for Member States with arctic or severe weather conditions. However, blending ethanol in gasoline results in a non-linear change of the vapor pressure, and, as oil refiners do not currently produce low vapor pressure gasoline, the commission has introduced a permitted vapor pressure waiver that is directly linkedto the percentage of ethanol blended in gasoline (ranging from 0 vol% to 10 vol%). 21
European Diesel Specifications
Sulfur, ppm max Polyaromatics, vol% max
Cetane Number, min
Density, @15°C, kg/m3, min-max
Distillation, °C, T95, max
EN 590 Euro II 1993
Dir 98/70 Euro III 2000
Dir 98/70 Euro IV 2005
Dir 98/70 Euro V 2009
2000/500
350
50(10)*
10
11
11
11
8
46-49
51
51
51
820-860
845
845
845
360
360
360
360
* 2005 introduction of 10ppm sulphur – Fuel must be geographically available in an appropriately balanced manner
Source: IFQC
22
Regional Gasoline & Diesel Quality Forecasts Sulfur, ppm
Sulfur, ppm
Gasoline Pool
1000 800 600 400 200 0 2010
2015
2020
2025
2030
4500 4000 3500 3000 2500 2000 1500 1000 500 0 2010
On-Road Diesel Pool
2015
2020
Sulfur, ppm Europe North America Asia-Pacific CIS Latin America Africa Middle East
2025
2030
Off-Road Diesel Pool
5000 4000 3000 2000 Source: Hart WRFS 10
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
1000 0 2010
2015
2020
2025
2030
23
Sulfur Limits Marine Bunker Fuel
Emission Control Areas (ECA)
1.5 wt% 1 wt% Current 2010 4.5 wt%
0.1 wt% 2012
2015
2018
3.5 wt%
2020
2025
0.5 wt% Review to assess sufficient availability of 0.5% sulfur FO
If not
Final adoption of 0.5 wt% deferred
Global
Source: IFQC 2009 Abatement technologies (e.g. exhaust-gas scrubbing) is allowed as an alternative to using compliant fuel Important Scale Change and Uncertainty
25
Refining & Petrochemicals Synergies Market Analysis Crude Oil Demand by Sector
World Demand Index Polymer Demand
900
Average Growth Rate 1990-05
800 700 600
5.6%
500
Mb/d
80
Power generation
60
Residential/other ind.
GDP*
400
Transportation fuels
40
300
3.2% 2.1% 1.5%
200 100
Petrochemicals
Gas Production Oil Production
1980
1990
2000
20
13%
0
0
• • •
100
2010
2020
2030
1980 2005 2030
Polymer demand growth >> Crude oil production growth Crude oil demand share dedicated to petrochemicals increases Let’s see the impact on polymer demand Source : TOTAL
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
GDP*: Gross Domestic Product
26
Polymer Demand 2010-2020 Average Annual Growth Rate
North America +2.0%
Europe +2.0%
China +6.0%
Middle East +5.8% Rest of Asia +4.4%
Rest of the World +5.4% Global Polymer Demand 2010-2020 AAGR: +4.3% Source: Total Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
27
Plan de la Présentation
• •
Axens en Bref Evolution des marchés • À moyen Terme (2017) • À long Terme (2030)
•
Conséquences sur les outils • de raffinage • de pétrochimie
•
Production de carburants et produits « pétrochimiques » à partir de biomasse
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
28
Raffinerie simple ‐ début des années 70
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Source: IFP Training
29
Raffinerie avec conversion classique ‐ années 80‐‐90
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Source: IFP Training
30
Raffinerie d’aujourd’hui et de demain (2010 ‐ 2020)
MTBE TAME
HDS
Conversion
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Source: IFP Training
31
Resid Upgrading Option 1: H-OilRC + Mild HCK + FCC C D U
FG
Prime-D LPG C3= Naphtha
V VGO Mild D HCK U
AR 100
Gasoline
FCC
MD
VR
Fuel Oil
H-OilRC HCO
126 20
21 3 15 2 33 5 wt
LPG and C5+ production 28 183
Total: 95 238 37
32
Resid Upgrading Option 2: H-OilRC + HyK FG
C D U AR 100
Prime-D LPG
Naphtha
V D U
VGO
HyK
MD
HCK Residue
VR H-OilRC
Fuel Oil
17 109
LPG and C5+ throughput
4 27 108 17
7 46 wt
Total: 97 337 52 33
Resid Upgrading Option 3: Delayed Coker + HyK FG
C D U AR
Prime-D LPG
V D U
100
Naphtha
VGO
HyK MD
HCK Residue
VR DC
Coke 109 17
LPG and C5+ production
330 20 115 18
7 46 wt
Total: 95 325 50 34
Resid Upgrading Option 4: HyK + Hyvahl + R2R C D U
FG
LPG C3=
V D U
AR 100
VR
Naphtha
VGO
Gasoline
HyK
MD
HCK Residue
Hyvahl
R2R Fuel Oil
5 34
8 49
319 13 2
10 69
LPG and C5+ production
wt
Total: 94
22 142 44 286
35
Global Capacity Requirements for 2020 Geographical Breakdown 40%
Source: Hart & Axens Estimates 30%
26%
40% 20%
40% 30%
11% 10%
30%
8%
20%
0%
10%
20% 10%
13% 8%
10%
0%
8%
40%
0% 0%
North America
30%
30%
20%
10%
14%15%
14%
51%
20%
50%
10%
40%
0%
30%
40%
40%
20%
60% 23% 20%
Europe
0%
FSU
30%
0%
0% 0%
37% 35%
34% 23%
Middle East 9%
10%
2%
4%
25%
20%
6%
10%
0%
5%
0%
Africa
0%
Asia-Pacific
Latin America
Crude Distillation
Light Oil Processing
∆= + ~ 10.0 Mbpd
(Reforming, Isomerization, Alkylation)
∆= + ~ 1.5 Mbpd
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Hydroprocessing
Conversion
(Naphtha, gasoline, Middle Distillates HDT AR / VRDS)
(HCK, Resid HCK, Coking, RFCC/FCC, MHC)
∆= + ~ 9.5 Mbpd
∆= + ~ 5.0 Mbpd 40
Plan de la Présentation
• •
Axens en Bref Evolution des marchés • À moyen Terme (2017) • À long Terme (2030)
•
Conséquences sur les outils • de raffinage • de pétrochimie
•
Production de carburants et produits « pétrochimiques » à partir de biomasse
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
41
Refining & Petrochemical Flow Exchanges Refining
Technology
Petrochemicals
•Unsaturated ROG •FCC C3 cut
•PRU
•FCC C4-C5 cuts
•Conversion to C3=
Final Products
(C3=) PP
•Coker C3-C4 cuts •Saturated ROG
•Purification
•Excess of C3, C4
•Dehydrogenation H2, C4, Pygas
•SR Naphtha •Cracked Naphtha •CCR Reformate •Gas Oil •HC bleed
Steam Cracker
•HDT & Splitter •to Aromatics •to SC
•VGO
•to SC or PetChem FCC
•AR/VR
•PetChem RFCC Gasoline Pool Bases
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
(C2=) PE, PVC (C3=) PP …
Raffin.
Pygas
Aromatics Complex ParamaX
(Styrene) PS Polyethylene terephthalate PET … 42
Case Study 1 Refinery with HCK, HP FCC + ParamaX SR Naphtha
CDU
Naphtha
Aromatic Complex ParamaX Naphtha H2
Benzene Paraxylene
Gasoline Toluene rich cut, A8+ Pool A9+, raffinate, light naphtha Kero
HCK VDU
Gasoline Bleed
VGO
HP FCC Delayed HCGO Coker
Propylene
LPG Coke
Refinery production 400,000 bbl/d
Diesel
Aromatics production Paraxylene: 700 kt/y (2.5% of 2010 PX world production) Benzene: 140 kt/y
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
43
Case Study 2 Existing Refinery with Steam Cracker + ParamaX Heavy Naphtha
Aromatic Complex ParamaX
Benzene Paraxylene
Existing refinery
Gasoline
H2 export Pygas
Kero Diesel Residue
Propylene
C2, LPG, raffinate Light Naphtha
SC
Aromatics production
Existing Refinery production 400,000 bbl/d
Ethylene
Paraxylene: 1,400 kt/y (5% of 2010 PX world production) Benzene: 650 kt/y
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
44
Case Study 3 Refinery + ParamaX + HP FCC + Steam Cracker Naphtha SR LPG
CDU 150 000 bpsd
Kero Diesel
LPG
Naphtha HDT & Splitter
VDU
LN Kero
LCGO
HCK
HHN
Ethylene export
Pygas & Naphtha HDT
C4 recycle
Butadiene
C4
HP FCC
Propylene
Butadiene Extrac.
Naphtha LPG
Diesel
C4 HDT
Aromatics production
Refinery production 150,000 bbl/d
Propylene
Ethylene
HCGO
Coke
Steam Cracker
C2 C3
UCO
Paraxylene
Pygas
C5 Recycle
HN LPG LN+Kero
Benzene
HDT Pygas + FCCN
Raffinate
Middle Distillate HDT
Naphtha
Delayed Coker
HN
Kero HDT VGO
Aromatic Complex ParamaX
Paraxylene: 780 kt/y (2.9% of 2010 PX world production) Benzene: 690 kt/y
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
45
Refining & Petrochemicals Integration Case Studies Petrochemical Yield Case Study 1
&
Refinery + Aromatic Complex
6-7 %
Case Study 2
&
Refinery + Aromatic Complex + Steam Cracker Complex
18-19 %
Case Study 3
& Increasing integration
Refinery + Aromatic Complex + Steam Cracker Complex + Zero Gasoline
> 40 %
Key Message 1
Refining & Petrochemical integration generates • CAPEX Advantages: optimized design capacities + shared utility production • OPEX Advantages: energy efficiency by utilities consumption lower CO2 emissions = positive environment effect
Technology creates value by increasing asset profitability Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
46
Focus on Shale Gas Definitions •
What is Shale Gas?
• •
•
Shale Gas: Natural gas trapped within shale formations Shale: Dark fine-grained sedimentary rock formed by the compression of clay-rich sediment Shale constitutes about 50-60% of all the sedimentary rock found in the Earth’s crust
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
•
What makes it different from conventional natural gas? Nature of the reservoirs Extraction • Hydraulic fracturing: In conjunction with horizontal drilling
Quality • Shale gas ethane content is higher than natural gas ethane content
47
Focus on Shale Gas US •
In the US, since late 2005, shale gas production increased drastically:
•
2010: 142 Gm3 (23% of total U.S. dry gas production)
•
2011: ~207 Gm3 (32% of total)
•
2035: 385 Gm3 (49% of total)
Number of drilling rigs in the US:
Source: DOE EIA
Main shale gas fields:
• • •
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Barnett (Texas) - historical Marcellus (North East) - attractive Haynesville (Louisiana) - attractive
48
Gas Prices 20
$/MMBtu
18 16 14 12 10 8 6 4 2 0 Jan-02
Jan-03
Annual averages ($/MMBtu)
Jan-04
Jan-05
Jan-06
Jan-07
Jan-08
Jan-09
Jan.10
Jan.11
Jan.12
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012 (end Q3)
Henry Hub (US)
3.4
5.5
5.9
8.8
6.7
7.0
8.9
3.9
4.4
4.0
2.6
Zeebrugge (NWE)
2.6
3.6
4.4
7.3
7.9
6.1
10.9
4.9
6.7
9.2
9.2
Indonesian LNG (Japan)
3.9
4.4
5.2
6.2
7.1
7.4
10.2
6.6
8.3
13.7
16.2
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
49
Unités Vapocraquage En Opération 34 Mt 27 Mt 4 Mt
North America
Europe
49 units
59 units
CIS 15 units 16 Mt 26 Mt
China Middle East
30 units
30 units 2 Mt 5 Mt
South America
33 Mt
Africa
Asia Oceania* 60 units
6 units
15 units
Capacity given for C2= in millions tons Chart bars given for C2= capacity *Does not include China
264 running Steam Crackers worldwide Total C2= capacity : 148 Mt Utilization rate: 83%
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
50
Steam Crackers Feedstock By Region Global Feedstock: 351 Mt/y
Source: SuperProud Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
51
Shale Development Impacts USGC Olefins Spread Olefins Margin Naphtha = ∆ (Ethylene price – Naphtha price) Olefins Margin Ethane = ∆ (Ethylene price – Ethane price) 1200
$/ton
1000 800 600 400 200 0 Jan-02
Jan-03
Jan-04
Jan-05
Jan-06
Jan-07
Jan-08
Jan-09
Jan.10
Jan.11
Jan.12
-200 Annual averages $/ton
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012 (end Q2)
Olefins Margin Naphtha USGC
144
191
325
456
323
260
205
49
274
287
341
Olefins Margin Ethane USGC
189
184
342
523
436
357
390
243
520
669
966
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
52
Plan de la Présentation
• •
Axens en Bref Evolution des marchés • À moyen Terme (2017) • À long Terme (2030)
•
Conséquences sur les outils • de raffinage • de pétrochimie
•
Production de carburants et produits « pétrochimiques » à partir de biomasse
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
53
Global Supply Diversification by 2030 110 100 90 80 70 60 50 40 30 20 10 0 Global Demand (Mbdoe)
Mbdoe
3.0
2.3 1.2 74.4
1.4 72.7
3.9
4.9 Alternative Fuels*
1.6
74.9
Others (incl. Proc. Gains)
78.5
82.5
83.9
84.4
NGL+ Condensates Crude Oil * Alternative Fuels = Biodiesel (FAME+HVO) + BioJet (HVO) + BtL Diesel + GtL Diesel + CtL & DCL Diesel + Ethanol-1G and -2G
2008
2009
2010 2015E 2020E 2025E 2030E
86.5
85.5
88.2
94.1
99.8
103.0
104.7
Alternative Fuels* could represent ~ 5% of global supply (volume basis) by 2030 Source: Axens estimates (2011)
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
54
Axens Estimates Alternative Liquid Fuels 2005 - 2030 5,0 4,5 4,0
Source: Axens estimates (2011)
Mbdoe
• • • •
3,5
2015: “plateau” reached for FAME & Ethanol-1G 2020+: Biojet, Biofuels-2G & coal-based fuels GtL: outlook improved by shale gas 2030: 8.5% of alt. fuels into on-road fuels • ~ 25% of 2010-2030 incremental demand
CtL+DCL liq.
0.78 Mbdoe GtL liq.
0.51 Mbpdoe Ethanol-2G
0.88 Mbdoe 3,0
BtL
0.20 Mbdoe
2,5
Ethanol-1G
2,0
1.34 Mbdoe 1,5
Biojet (HVO) 1,0
0.43 Mbdoe
0,5
Biodiesel (FAME + HVO)
0.80 Mbdoe 0,0 2005
2008
2011 est.
2015 est.
2020 est.
2025 est.
2030 est.
CtL + DCL liq. = Liquids from Coal to Liquids (CtL) and DCL (Direct Coal Liquefaction). GtL liq. = Liquids from Gas to Liquids BtL = Biodiesel from Biomass to Liquids ; FAME = Fatty Acid Methyl Ester ; HVO = Hydrotreated Vegetable Oils. 55
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Axens’ Biofuels Portfolio Esterfip-H™ Renewable Oils & Fats
Transesterification
Vegan™
Renewable Kerosene and Diesel
Prime-D™
Partially Renewable Kerosene and Diesel
Hydrotreatment
Mineral Diesel
Biomass*
Co-processing
Gasification
Bio Diesel (FAME)
Syngas
Gasel® Fischer-Tropsch + Upgrading
High Quality Kerosene, Diesel and Naphtha
… + other biofuel pathways under development (bio-oil upgrading,…) * When Biomass replaced by Natural Gas or Coal Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
production of GTL or CTL 56
Bio-Ethylene from Ethanol
Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
57
Conclusion Axens’ Commitment
Developing Markets: Innovative and market-orientated grassroot schemes Conférence Maison des Arts & Métiers, C. Dupraz, 14 Janvier 2013
Mature Markets: Improved Competitiveness of existing assets 58
Evolution du Raffinage et de la Pétrochimie 14 Janvier 2013 Maison des Arts & Métiers 59