Your Quality Source For Heavy Duty... AIR DISC BRAKE PRODUCTS: KVX™ Disc Pads Disc Pad Hardware Air Disc Accessories
OE-Grade Exacting Standards 2 Year Warranty
KVX™ Heavy Duty Air Disc Brakes
1925 Shiloh Road Kennesaw, Georgia 30144 Customer Service (Toll Free): 877-877-8764 Fax: 770-919-1631 Copyright © 2014 TranzNext Transportation Products. All Rights Reserved.
#GF-ADP-1014
GoldForce® KVX™ Air Disc Pads Engineered For Superior Performance • • • • • •
• • • • • •
Dynamometer Tested SAE J2115 Tested SAE J2521 Tested SAE J661 Noise Tested FMVSS 121 Approved SAE J661 Tested
GoldForce KVX air disc pads are engineered with proprietary Kevlar and novalac resin formulations to resist high heat applications and extend pad life.
How KVX™ Formulation is Built to Meet Your Needs The typical air disc wheel end will generate double the temperatures of heavy duty drum brakes. This means they require higher temperature-resistent OHNovalac resins compounds. CHcreate a three-dimensional 2 molecular bond that resists
OH
OH KVX™ Formulation OH For Safety Exceeds OE Standards CH 2 ® GoldForce KVX™ Kevlar® air disc pads are engineered to meet the industry’s increased demands for shorter stop distances, without compromising cost per mile.
Like all GoldForce® products, KVX™ is built to meet or exceed OE standards for performance and safety.
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Higher Torque Safer Stopping Lower Line Pressures Longer Pad Life Longer Rotor Life Lower CPM
high temperatures much better than inferior two-dimensional bonds found in low-quality resins. So when you need brakes for heavy duty and severe duty applications, you can be assured that GoldForce® has engineered theOsolution for you. H
CH
OH
2
To ensure longer life we started OH with some of the most temperature and abrasionresistant products in the world — including Kevlar®. This high-performance formulation isCthen H2 mixed with a novalac resin for hightemperature-resistant polymer cross-linking.
CH
2
HO
OH
CH
2
HO OH CH
OH
2
O
3
®
0.00
0.01
0.02
0.03
0.04
0.05
GoldForce
60-
.043
5.73%
70-
9.80%
.029
4.5
0.04 5
0.05 10
20 0
15
Stop Distance Reduction (%) GoldForce
.696
Retardation Ratio
0
5 Industry Average
22.07 .382
0.4 .285
0.3 0.2 0.1 10 0.0
.593
.483
0.5
.190
Federal Minimum 20 Requirement 25
.107
15 GoldForce 20 30
40
50
60
70
80
GoldForce KVX pads resulted in 80% LESS rotor wear than industry in OUTBOARD FMVSS AVG. average INBOARD, 121 testing.
PAD WEAR (Grams)
®
.0 .043
90
900
.029
80
800
70
0.00
60
0.01 Industry Average
50 40
0.03
700
0.04 600
GoldForce 500
400 300
20
200
10
100
0
4
0.02
30
0 Brake Power Stops
Hot Stop
9K 10
5
Recovery Stops
15 20 25Min Torque Max Torque
GoldForce Industry Average
GoldForce
ROTOR 3.73% WEAR (Grams) 203.73% 2030- .018% 30- .018% 4.01% 404.01% 22.07 403.79% 503.79% 505.73% 605.73% 609.80% 70-4.5 9.80% 7017.9% 8017.9% 0 80- 50 105 15 10 20 15 25 20 0 10Reduction 15(%) 20 Industry GoldForce Stop5Distance
0.05
Higher Torque = Safer Braking Nothing is more important than safety. That’s why GoldForce® has been engineered to deliver up to 24% more torque than the competition. And more torque means faster stopping and shorter stop ® distances. GoldForce KVX™ TORQUE OUTPUT TORQUE OUTPUT air disc padsCOMPARISON stop up to(ft.18% lbs.) (ft. lbs.) faster thanCOMPARISON the competition. 15K
13,706 15K So when you 13,706 choose GoldForce® 12,333 12,089 for your fleet, you choose safer 12,333 12K 12,089 10,400 12K braking. 10,400
9K 9K
AverageStop Distance Reduction (%)
Line Pressure (PSI)
GoldForce KVX™ Better Braking, Maintenance
12,333
12,089
GoldForce KVX provides higher torque than industry average — up to 24% more! That means you have the torque you need for safer braking.
0.7 0.6
13,706
10,400
Industry Average
BRAKE EFFECTIVENESS ROTOR WEAR (Grams) 0.8
4.5
12K
17.9%
0.02 00.03
22.07
15K
GoldForce KVX pads lasted 30% LONGER than industry average in FMVSS 121 testing.
So when you choose GoldForce® for your fleet, you choose less maintenance. .029 0.01
3.79%
Industry Average
.043
Industry Average
4.01%
50-
80-
Our proprietary formulation also delivers 80% less AVG. INBOARD, OUTBOARD rotor PAD wear the WEARthan (Grams) competition.
0.00
40-
TORQUE OUTPUT ROTOR WEAR (Grams) COMPARISON (ft. lbs.)
Line Pressure (PSI) Line Pressure (PSI)
Line Pressure (PSI)
GoldForce KVX™ Kevlar air disc pads demonstrate up to 33% less pad wear than competitors in FMVSS 121 testing. So your fleet will replace fewer brake pads.
3.73% 20AVG. INBOARD, OUTBOARD PAD WEAR.018% (Grams) 30-
Max Torque Max Torque Industry Average Industry Average
Min Torque Min Torque
GoldForce GoldForce
GoldForce KVX consistently produces faster braking and shorter stop distances than industry average — as much as 18% shorter stopping distance!
BRAKE EFFECTIVENESS BRAKE EFFECTIVENESS 0.8 0.8 .696 0.7 .696 0.7 .593 0.6 .593 0.6 .483 0.5 .483 0.5 .382 0.4 .382 0.4 .285 0.3 .285 0.3 .190 0.2 Federal Minimum 0.2 .107 .190 0.1 .107 Federal Minimum Requirement 0.1 Requirement 0.0 0.0 20 30 40 50 60 70 80 20 30Line40 50 (PSI) 60 70 80 Pressure
® ROTOR WEAR SPECS (Grams) GoldForce KVX™
ROTOR WEAR (Grams)
Retardation Ratio Retardation Ratio
GoldForce® = Lower Maintenance Costs
Line Pressure (PSI)
GAWR 23,000 Chase Rating FF (0.436 0.444) Brake Chamber T24” AL Factor NA 22.07 Rolling Radius 19.6” 22.07 RP628 equiv.* 74,208 Gogan Hardness 310-345 Tensile Strength 5.2 4.5 Specific Gravity 2.25 4.5 Normal Temp. 300°F High Temp. 749°F 0 5 10121(d)15 20 25 Testing: FMVSS Approved 0 SAEJ661, 5 10 15 25 pending20 Industry *RP628 GoldForce Average Industry Average
GoldForce
GoldForce KVX demonstrates superior brake effectiveness in FMVSS 121 testing, exceeding AVG. INBOARD, OUTBOARD federal standards. AVG. INBOARD, OUTBOARD
PAD WEAR (Grams) PAD WEAR (Grams)
.0 .043 .0 .043
5
Engineered to Meet the Highest Standards from Backing Plate to Burnish Strips
High grade Q235B steel backing plates provide over 54,000 psi of yield strength. That’s strong enough to support an unladen tractor trailer on every inch! GoldForce® Reinforced Integrated Mesh systems, dramatically increase shear strength while creating a noise dampener.
Positive molded friction process ensures denser friction for longer life, and perfected brake geometry for quieter brakes.
GoldForce KVX air disc pads are manufactured with high quality backing plates, and supported with a stainless steel Reinforced Integrated Mesh (RIM) system to increase shear strength.
Burnish strips made of resin and fine grit abrasives are used to create a microfinish on every rotor during burnishing. This increases brake and rotor life, while reducing noise.
Complete With OE-Grade Hardware GoldForce® KVX™ air disc pads are built with high quality backing plates to withstand more than 54,000 psi of yield strength. To ensure the highest quality shear strength, every GoldForce® KVX™ air disc
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pad is built with our quality Reinforced Integrated Mesh (RIM) system. Finally, every pad is finished with burnish strips that reduce noise, vibration and harshness (NVH), and seat the pads to the rotor during burnishing.
ALL GoldForce KVX air disc hardware kits are manufactured to meet the industry’s exacting standards to ensure long life and safe operation with your KVX pads and OE caliper.
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GoldForce® Application and Crossovers GoldForce® Vehicle Disc Pad Application GFP1203-KV
GFP1310-KV
GFP1311-KV
Oshkosh (fire/rescue) Pierce (fire/ rescue), Prevost, Sentra (Daimler) Van Hool (TD925) ArvinMeritor (Lucas) MCI, NABI, Oshkosh (fire/rescue), Pierce (fire/ rescue), Prevost, Spartan Motors (fire/rescue)
Caliper Application
OEM
Abex
Bendix
DuraBrake
Fras-Le
Fritec
5013257
BP603
ESD1203
CFDF067A
Bendix SB7000 (SB7) (SN7)
Prevost N8893599 Prevost 611049
ADB1203FE ADB1203AFE
Meritor ELSA 2
Van Hool N508206051 N508206052 Volvo 20976509 21309468, 85107768
ADB1310FE ADB1310AFE
BP622
ESD1310
CFD-F257
Meritor EX225 H2
MCI 04-01-1113
ADB1311
BP641
ESD1311
MCI 04-01-1007 04-01-1019 Volvo 20825594 3093919 3093939, 85105485 85506111
ADB1312
BP601
N/A
GFP1312-KV
MCI, (with D Lisa) ArvinMeritor (Lucas)
Meritor D-LISA
GFP1369-KV
Freightliner, Hendrickson, Kenworth, Mack, Navistar, Peterbilt, Spartan, Sterling, Thomas, Volvo
Bendix ADB22X (SK7)
GFP1407-KV
Van Hool Bus (A300, AG330, C Series, T Series, TD925)
Meritor ELSA 1
ADB1369
Van Hool N508206035 N508206044
ADB1407FE ADB1407AFE
802078 K070796
BP621
Meritor
Perf. Raybestos Friction 9178.10
ATD1203HD
68324558 / 68325344 68325346 / 68325901
9190.10
ATD1310HD
CFD-F280
KIT225H2BA (MA703) KIT2252H2CD (MA761) KIT2252H2DA (MA741)
1311.10
ATD1311HD
ESD1312
CFD-F120
MDP5019 / MDP5025 MDP5042 / MDP5061
9183.10
ATD1312HD
ESD1369
N/A
1369.10
ATD1369HD
9182.10
ATD1407HD
ESD1407
CFD-F072
MDP5017 / MDP5038 MDP5041 / MDP5054 MDP5065 / MDP5090 MDP5091 / MDP5110 MDP5031
GoldForce is a registered trademark of TranzNext Transportation Products, Inc. Abex, ArvinMeritor, Bendix, Dura-Brake, Fras-Le, Freightliner, Fritec, Hendrickson, Kenworth, Mack, MCI, Meritor, NABI, Navistar, Osh Kosh, Performance Friction, Peterbilt, Pierce, Prevost, Raybestos, Sentra, Spartan, Sterling, Thomas, Van Hool, and Volvo are registered trademarks of their respective companies. Any references in this catalog to company names or trademarks are solely for identification and cross reference purposes, and implies no rights of ownership by TranzNext Transportation Products.
8
9
247.1 mm
9.73 in
Caliper Application: Bendix SB7000 (SB7) (SN7)
A
B
C G
E
D
9.82 in
247.9 mm
9.76 in
117.90 mm 4.64 in
249.4 mm
Vehicle Application: Van Hool (TD925) ArvinMeritor (Lucas) ELSA 2
GFHK1310-1407
Vehicle Application: Oshkosh (fire/rescue) Pierce (fire rescue), Prevost, Sentra (Daimler)
GFHK1203-1369
GFP1310-KV
D 1310
109.50 mm 4.31 in
GFP1203-KV
D 1203
Caliper Application: Meritor ELSA 2
A
F A (2) Pad Retainer Bar B (4) Pad Retainer Springs C (2) Spring Clip D (4) Adjuster Caps
10
E (2) Pad Retainer Pins F (2) Washers G (2) Shear Nut Adapters
A (4) Pad Retainer Springs
11
D 1312
249.4 mm
Vehicle Application: MCI, NABI, Oshkosh (fire/rescue), Pierce (fire/rescue), Prevost. Spartan Motors (fire/rescue)
9.82 in
Caliper Application: Meritor EX225 H2
249.7 mm
9.83 in
246.9 mm
9.72 in
114.30 mm 4.50 in
GFP1312-KV
116.60 mm 4.59 in
GFP1311-KV
D 1311
Vehicle Application: MCI, (with D Lisa) ArvinMeritor (Lucas)
Caliper Application: Meritor D-LISA
A
A
GFHK1311
GFHK1312
B
A (4) Pad Retainer Springs
12
C
A (2) Spreader Plate Springs B (8) Pad Retaining Clips C (8) Pad Retaining Pins
13
118.10 mm 4.65 in
GFP1407-KV
4.24 in 107.7 mm
GFP1369-KV
D 1407
249.4 mm
210.30 mm 8.28 in
Caliper Application: Bendix ADB22X (SK7)
A
Caliper Application: Meritor ELSA 1
A
B
C G
Vehicle Application: Van Hool Bus (A300, AG330, C Series, T Series, TD925)
GFHK1407
GFHK1203-1369
Vehicle Application: Freightliner, Hendrickson, Kenworth, Mack, Navistar, Peterbilt, Spartan, Sterling, Thomas, Volvo
9.82 in
E
D F
A (2) Pad Retainers B (4) Pad Holder Springs C (2) Spring Clip D (4) Adjuster Caps
14
E (2) Pad Retainer Pins F (2) Washers G (2) Shear Nut Adapters
A (4) Pad Retainer Springs
15
