112 VII. SERVICE DATA

4. MAINTENANCE STANDARDS Engine Unit: mm (in.) [ j: 360 cc only Items t0 be inspected Standard Service Limit Rocker arm-turocker arm shaft clearance 0.016~0.061 (0.0006~0,0024) 0.1 (0.0039) Cam lift 1N. 40.314 (1.5872) 40.1 (1.5787) EX. 40.339 (1.5882) 40.1 (1.5787) . b Camshaft Side clearance 0.0703 (00028-00113) 610W Valve seat width 1.04.3 (00394-00512) 2.0 (0.0787) 1N. 6975-6990 (02740-02752) 6.93 (0.2728) OI). of vaïve stem EX_ 5955-6970 (0.2738~0.2744) 6.93 (0.2728) IN, 0.01-0035 (0.00041'00014) 6.93 (0.2728) Valve»to~valve guide clearance EX, 0.03~0.05 (0‘0012«0.0020) 0.09 (0.0035) . . INNER 30,5~35.1kg/31 (672447.38 lbs/1.2205) Valve sprmg tensxon/ as Compressed length OUTER 62.6420 kg/ ßl (138.0145873 lbs/1.2205) INNER 39.8 (1.5669) 39.3 (1.5709) Free length of valve spring Y OUTER 49.0 (1.9291) 47.8 (1.8819) Transverse warpage on cylinder head mating face 0-3 (00118) ID f I. d 55.01~55.02 (220552.20551 55.1 (2.2057) . 0 Gym er [57.01-57.02 (2.5382255851) [67.1 (12.6417)) . . 559755.99 (2.2055220431 55.55 (2.1988) O'D- of at 5km [5597-5599 (255552.53741) [55.55 (2.551913 P. t . h1 ID 15002-15005 (0590505909) 15.05 (0.5925) ‘son Pm Oe [15002-15005(05500-053021) [15.05 (05319)] 0D f .t . 1499445.00 (0590105905)A 14.9 (0,5555) 0 P15 0“ Pm [15994-1500 (0.5297~0.5299)1 [15.9 (05250)] TOP 0.02006 (0.0008000241 015100059) Piston ring-turing groove . ,.1 0015-0045 (00006-00018) 0.15 (0.0059) clearance [0.02004 (000000.00151) [0.15 10.0059)] 011, 0.0100045 (00004-00015) 0.15 (0.0059) TOP* 0.15-005 (0.0059001581 0.75 (0.0295) [0,204 (0.0079001571) [0.8 (0.031513 Piston fing ‘md gap SECOND 0.15035 (00059-00138) 0.75 (0.0295) UIL (00079-00157) 0.8 (0;0315) Oil pump outer rotor-to-pump body clearance 0,150.21 (0.0059~0.0083) 0.35 (0.0138) Radial clearance of Oil pump Outer rotor 002-008 (0¢0008v0.0032) 0,1 (0.0039) Thickness of clutch friction disc 2.62-2.78 (0.1031~0.1095) (0.9055) Transverse Warpage on clutch plate 0.1 (0.0039) 0.2 (0.0079) Clutch spring tension 25/21.8~23.2vkg`(0.984/48.06»51.15lbs) Free lengthv of clutch spring 31.25 (1.2305) u 29.7 (1.1693)

Gear Shift Jflol'k Width, A and B 59345.00 (02335-02362) 5.5 (0.2165) 12957-12984 @BIOL-0.5112) 12.9 (0.5079) QD. of gear shift guide shaft

VII. SERVICE DATA 113

Items to be inspected Standard Service Limit ID. of gear Shift fork A OD. of gear shift drum LD. of gear shift fork B Kick starter pinion-to-shaft clearance Gear shift fork~to-drum clearance (A and B) Thickness of cam chain tcnsìoner slipper (at center) Thickness of cam chain guide (at center) Crankshaft runout (See Fig. 4~101 on page 62) LD. of connecting rod small end Connecting rod big end side clearance on pin Connecting rod big end radial clearance on piu 13000-13018 (05118-05125) 39950-39075 (15374-15384) 40000-40025 (15748-15758) 004-0082 (00016-00032) 005-022 (00020-00087) 4.0 (0.1575) 6.1-6.3 (02402-02480) 15016-15034 (05912-05919) 007-033 (00028-00130) 0.004-0.0l2 (00002-00005) 12.95 (0.5098) 39,9 (1.5709) 40.075 (1.5798) 041 (0.0039) 0.3 (0.0118) 3.0 (0.1181) 5.0 (0.1969) Below 0.1 (0.0039) 1507 (0.5933) 0.60 (0.0236) 0.05 (0.0020) Frame Items to be inspected Standard

Service Limit Wheel rim surface runout Wheel bearing axial play Wheel bearing radial play Front axle bend Transverse Warpage on front brake disc Thickness of front brake disc ID. of caliper cylinder OD. of caliper piston LD. of master cylinder QD. of master cylinder piston Rear axle bend Thickness of brake lining LD. of rear brake drum Free length of front suspension spring LDY of front fork bottom case OD. of from fork pipe Free length of rear suspension spring (LD. of rear fork center collar LD. of rear fork bushing 2.0 <0787; 0.1 (0.0039) 0.05 (0.0020) 0.2 (0.0079) 0.3 (0,0118) 6.0 (0.2362) 38.215 (1.5045) 38.105 (1.5002) 14055 (0.5534) 13.940 (0.5488) 0,2 (0.0079) 2.5 161 (6.3386) 468.0 (187425) 33.139 (1.3047) 32.25 (1.2697) 21.46 (0.8449) 21.70 (0.8543)