Failure Mode Identifiers (FMI)¹ Failure Description Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration. Parameter failures. Parameter failures. Parameter not available. Module not responding. Sensor supply fault. Condition not met. Parameter failures.

Wire Color

101 102 103 105 109 112 113 119 120 121 122 123 124 126 129 135 136 137 138 140 141 147 150 173 176 185

RD BU YL BR OR PU OR PK YL YL BU WH GN PK BU BU GN OR GN BU PK PU RD YL OR YL

200 201 202 229 231 250 251 270 271 272 273 290 291 A254

BK BK BK BK BK BK BK BK BK BK BK BK BK BK

304 306 307 308 314 317 321 322 337

WH GN OR YL PU YL BR GY WH

403 408 410 411 412 417 426 446 447 450 452 454 462 472 481 C413 C414 H428 H429 H430

GN WH WH PK BU GY BR PU PK YL PU GN YL OR GN YL BU GY BU BU

500 501 502 506 508 509 511 512 513 515 516 517 518 520 521 522 537 575 590 591 A500 A513 A589

BR GN OR PU PU WH BR GN OR GY GN BU OR WH YL WH GN YL GY WH GN PK OR

602 604 605 606 610 611 612 614 619 635 636 661 662 663 A608

WH OR YL GY OR PU GY PU GN BU GN GN YL GY GY

700 703 704 705 706 707 709

PK BU GY PK BR PU OR

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Monitoring System Service Modes Service Mode

Number

Operator Mode Sequence

0

Harness Code

1

Numeric Readout

2

Service

3

Digital Tattletale

4

Units

5

Permanent Load Count

6

Calibration (Transmission Control)

7

Wire Description Wire Number

Description Power Distribution Circuits Bat (+) Hd Lmp Stoplamp/Domelamp Key Sw Alt Output (+) Term. Main Power Rly Output Opr Mon Panel Wiper Converter Back Alarm To Lamp Air Dryer Gauges A/C Xmsn Ctrl Cigar Lighter 12V Pwr Secondary Steering Secondary Steering Motor Pwr Payload Mon Aux Ckt/Pre-Lubr Aux Ckt Start Aid Bat (+) Turn Sig Brake Cont Pwr Window Ground Circuits Main Chassis Operator Monitor Return XMSN Ctrl Bat (-) XMSN SW Payload Mon - Customer Gnd Payload Mon - System Gnd Cat Mon Sys Ident Code 0 Cat Mon Sys Ident Code 1 Cat Mon Sys Ident Code 2 Cat Mon Sys Ident Code 3 Cat Mon Sys Service Cat Mon Sys Clear ARC Basic Machine Circuits Starter Relay No. 1 Output Starter Relay Coil Key SW Main Power Relay Coil Starter Relay No. 2 Output Start Aid Relay To Start Aid Sol Backup Alarm Lamp Warning Horn (Forward) Prelubr Pushbutton SW To Prelubr Timer Monitoring Circuits Alternator (R) Term. Opr Mon System Air Press. Opr Mon Action Alarm Opr Mon Master Action Lamp Opr Mon Cool Flow Primary Steering Press. SW Opr Mon Power Train Oil Filter Brake Oil Temp Gauge Fuel Level Gauge Tach Sender (+) Torque Converter Retarder Indicator Lamp Secondary Steering Motor Indicator Overstroke SW Converter Temp SW To Brake Oil Temp SW VIMS Display Data VIMS Display Load Left Rear Brake Oil Pressure Right Rear Brake Oil Pressure Body Up Indicator Accessory Circuits Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Washer - Front Radio Speaker - Left Radio Speaker - Left (Commom) Radio Speaker - Right Radio Speaker - Right (Common) A/C Compressor/Refrigerant Pressure SW Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) Hazard Flasher To SW Opr A/C SW To Thermostat/Fuse A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Turn Signal SW To Flasher Wiper - Aux (Park) Wiper SW To Intermittent Module Intermittent Module To Wiper Motor Mg Snow Plow Sol DC/DC Converter Memory Output Power Window Up Lighting Circuits Dome Lamp Stop Lamp Turn Lamp - Left Turn Lamp - Right Head Lamp Basic Head Lamp Hi Backup Lamp Park/Tail/Dash Lamp Head Lamp Lo Payload Mon Red Lamp Payload Mon Green Lamp Tachometer Lamp - Cat Mon Sys Speedometer Lamp - Cat Mon Sys Gauge Lamps - Cat Mon Sys Light SW to High Beam Relay Control Circuits TCS Test SW XMSN Up Sol XMSN Down Sol XMSN Lockup Clutch Sol Basic XMSN Retarder SW XMSN Bed Raise SW Sensor Power Supply

710 711 712 713 714 715 716 720 721 722 723 724 725 726 727 728 767 769 770 773 774 775 799 A700 A701 A702 A703 A704 A705 A706 A707 A708 A746 A747 A751 E707 E708 E735 E750 E790 E793 E794 E795 E796 E799 F700 F701 F702 F703 F704 F705 F707 F708 F709 F710 F713 F714 F715 F716 F717 F718 F719 F720 F721 F722 F723 F724 F725 F726 F727 F728 F729 F732 G704 G705 H710 J764 J765 J766 J767 K748 M728 818 819 820 858 859 860 861 863 864 865 866 867 891 892 893 922 958 987 993 994 995 996 997 998 999 C985 F975 K927 K952 K984 K985 K986 K988 K989 K991 K992 L918 M901

Wire Color GN BR WH OR YL GN BU PU BR WH OR YL GN BU GN BU WH BU GN GY YL BR WH OR GY PU BR GN BU GY PU BR PK GY YL GN PK PU PU PK BU YL YL GN BR BU BR GN GY OR PK WH YL BU BR OR PK PU WH YL BU BR GN GY OR PK PU WH YL BU BR GN PK YL GN PK BR BU PU GY OR WH BR GY BU GY YL PK PU BU BR GY PK PU BU BR GN BR YL WH BR GY BU GN OR BR WH BU OR BU BR GY BR PK WH BU OR PU GN YL

Control Circuits XMSN Speed Pickup Signal XMSN Lever Code 1 XMSN Lever Code 2 XMSN Lever Code 3 XMSN Lever Code 4 XMSN Lever Code 5 XMSN Lever Code 6 XMSN Brake SW XMSN Gear Code 1 XMSN Gear Code 2 XMSN Gear Code 3 XMSN Gear Code 4 XMSN Gear Code 5 XMSN Gear Code 6 Secondary Steering Motor Relay Secondary Steering Cont SW TCS Pickup Power Wheel Speed Pickup Left Wheel Speed Pickup Right TCS Servovalve TCS Sol - Left TCS Sol - Right Sensor Power Digital Sensor Power Injector #1 Injector #2 Injector #3 Injector #4 Injector #5 Injector #6 Injector #7 Injector #8 Turbo Outlet Pressure Atmospheric Pressure After Cooler Temp VIMS Display +V VIMS Display Clock Cat Mon Sys Tack/Serv Mtr/Odometer Select Body Position Sensor Signal XMSN Cntl Sol Return #2 ATA Data Link ATA Data Link + Crankcase Press Oil Press (Unfiltered) PWM #1 And #2 Return PWM #1 Out (3.5A) PWM #2 Out (3.5A) Throttle Lh Turbine Inlet Exh Temp Rh Turbine Inlet Exh Temp Dout 6 Start Aid Current Level Relay Dout 3 Dout 2 Start Aid On Relay Left Turbo Inlet Press Right Turbo Inlet Press Shutdown (NO) Shutdown (NC) SW 4 SW 5 SW 6/1 SW 8/3 SW 9/4 SW 10/5 TDC Probe + TDC Probe Fuel Press Injector Common 1 & 3 Injector Common 2 & 4 Injector Common 5 & 7 Injector Common 6 & 8 Backup Camshaft Spd/Tmg Body Raise Sol Body Lower Sol Lever Position Switch/Sensor Return #1 Switch/Sensor Return #2 Switch/Sensor Return #3 Switch/Sensor Return #4 Secondary Steer Motor Relay Exhaust Diverter Switch Serial Data (Transmit) Serial Data (Receive) Transmit Key Payload Mon Right Front Sensor Payload Mon Left Front Sensor Payload Mon Right Rear Sensor Payload Mon Left Rear Sensor Payload Mon Transmit LCD Out Payload Mon Clock LCD Out Payload Mon Latch LCD Out Payload Mon Test/Set Payload Mon MODE Neut Start Cont To Payload Mon System VIMS Start Mod Right (-) Port/CAT Data Link (-) VIMS Start Mod Right (+) Port/CAT Data Link (+) XMSN Sol No. 2 Return Relay Logic Diverter Sol Analog Sensor Common Oil Pressure (Filtered) Coolant Temperature Engine Speed/Timing Sensor Power Analog Sensor Power Digital Sensor Return Primary Camshft Speed/Timing +8V VIMS - Sensor +8V Supply Solenoid Return 1 Sol Return 3 Start Aid Timer Output Auto Retard On SW Auto Retard Off SW Auto Retard Air Cont Valve Auto Retard AIr Supply Valve Auto Retard Press SW Auto Retard Manual Retard SW Brake Oil Diverter Temp SW To Solenoid Aux Lamp Driver 1

T

Pressure Symbol 62

1 2 3 4 5 6 7 8 91 100 101 110 168 190 248 253 254 261 262 263 267 268 273 274 275 276 291 296 338 526 542 544 545 546 562 569 827 828 829

96

97 98 99 100 101 102

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

88 94

95

Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.

87 61 63 64 65

86

67

90 91

93

92

This indicates that the component has a wire connected to it that is connected to ground.

57

67 53

85 70

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

60 68

56

59 58

52

69

55

84

83

54

Area B: Rear Compartment

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Area D: Left Side Wall of Rear Compartment

777D HHA Off Highway Truck Electrical System

Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

AGY1-UP

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

110

78

Harness And Wire Symbols 109

108

106 77

107

76

* * AG-C3 C-C4 130-6795 130-6795

105

72

81

* Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness.

Harness identification code This example indicates wire 135 in harness "AG".

79

71

325-A135 PK-14

104

Wire, Cable, or Harness Assembly Identification Part Number For L-C12* AG-C4* Connector Assembly 3E-5179 111-7898 325-A135 PK-14 1

80

73

82

103

Area G: Right Side Wall of Raer Compartment

75

Socket

Pin

Single Wire Connector

74

Area F: Front Compartment

Wire Gauge

Wire Color

Ground Circuit Connection Number Identification

Receptacle

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

2

200-L32 BK-14

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

© 1999 Caterpillar All Rights Reserved

Component Location Machine Component Location Air Dryer 47 Sensor - LH Front Strut Press Alarm - Backup 1 Sensor - LH Parkbrake Retract Press Alarm - Monitor Action A Sensor - LH Rear Strut Press Alternator 2 Sensor - LH Turbo Exhaust Temp Batteries 3 Sensor - LH Turbo Inlet Press Breakers C Sensor - LH Wheel Speed Bus Bar 3 Sensor - RH Front Strut Press Caterpillar Monitoring System E Sensor - RH Parkbrake Retract Press Control - Integrated Braking B-70 Sensor - RH Rear Strut Press Control - Payload Monitor B Sensor - RH Turbo Exhaust Temp Control - Transmission / Chassis B-65 Sensor - RH Turbo Inlet Press Converter - 24V to 12V B-62 Sensor - RH Wheel Speed Display - Payload Monitor Operator A Sensor - Shift Lever Position Flasher D-86 Sensor - Throttle Position Ground - Cab to Frame G-103 Sensor - Torque Converter Temp Ground - Frame 17 Sensor - Transmission Speed Lamp - Body Up E Sensor - Turbo Outlet Press Lamp - High Beam E Solenoid - Air Conditioner Clutch Lamp - LH Turn E Solenoid - Air Horn Lamp - Monitor Action E Solenoid - ARC Control Lamp - Payload Monitor Green D-95 Solenoid - ARC Supply Lamp - Payload Monitor Green 6 Solenoid - Body Lower Lamp - Payload Monitor Red D-94 Solenoid - Body Raise Lamp - Payload Monitor Red 6 Solenoid - Brake Oil Diverter Lamp - Retarder E Solenoid - Down Shift Lamp - Reverse E Solenoid - Exhaust Diverter Lamp - RH Turn E Solenoid - Fan Clutch Lamp - Secondary Steering E Solenoid - Four Way Lamp - Shift Lever Position A Solenoid - Lockup Lamp - TCS Activated E Solenoid - Proportional Lighter - Cigar E Solenoid - Start Aid Module - Dimmer D-85 Solenoid - Up Shift Module - Quad Gauge E Solenoids - Cylinder Head Module - Speedometer / Tachometer E Suppressor - Arc / AC Clutch Solenoid Module - Wiper Delay D-88 Suppressor - Arc / Horn Solenoid Motor - Blower F-71 Suppressor - Arc / Key Switch Motor - LH Window 114 Suppressor - Arc / Stop Lamp Motor - Lower Starter 5 Switch - A/C Fan Pressure Motor - Prelubrication 48 Switch - A/C Refrigerant Press Motor - Secondary Steering 3 Switch - Air Conditioner On/Off Motor - Upper Starter 5 Switch - Auto Retard Press Motor - Windshield Washer 17 Switch - Auto Retarder On/Off Motor - Wiper F-78 Switch - Blower Radio A Switch - Brake Oil Diverter Temp Receptacle - Aux Start 7 Switch - Brake Overstroke Relay - Backup D-83 Switch - Cat Mon Sys Mode Relay - Headlamp D-98 Switch - Cat Mon Sys Serv Clear Relay - High Beam D-90 Switch - Cat Mon Sys Serv Set Relay - Main D-101 Switch - Coolant Flow Relay - Prelubrication D-84 Switch - Disconnect Relay - Prelubrication ATCH 3 Switch - Door Relay - Secondary Steering D-96 Switch - Engine Low Oil Level Relay - Secondary Steering 3 Switch - Exhaust Diverter Relay - Start / Lower 5 Switch - Fuel Filter Relay - Start / Upper 5 Switch - Ground Level Shutdown Relay - Start Aid D-92 Switch - Hazard Lamps Relay - Start Aid Hold D-93 Switch - Headlamp Relay - Stop Lamp D-97 Switch - Horn Relay - Wiper Delay D-91 Switch - Key Start Resistor - Blower Motor D-87 Switch - Noise Reduction Resistor - Start Aid D-87 Switch - Power Window Sender - Fuel Level 9 Switch - Retarder Brake Sensor - Aftercooler Temp 8 Switch - Secondary Brake Sensor - Atmospheric Press 2 Switch - Secondary Steering Sensor - Body Up 11 Switch - Service Brake Sensor - Brake Air Press B-52 Switch - Start Aid Sensor - Brake Oil Temp 12 Switch - Steering Sensor - Crankcase Press 13 Switch - Stop Lamp Sensor - Engine Coolant Temp 14 Switch - TCS Test Sensor - Engine Oil Press (Filtered) 15 Switch - Thermostat Sensor - Engine Oil Press (Unfiltered) 15 Switch - Throttle Backup Sensor - Engine Speed 31 Switch - Trailer Stop Lamp Sensor - Engine Speed/Timing 16 Switch - Transmission Sensor - Fan Speed 31 Switch - Transmission Filter Sensor - Hoist Lever Position 114 Switch - Turn Signal / Wiper / Washer / Hi Beam Machine locations are repeated for components located close together. A = Located in operator's compartment. B = Located in rear compartment. C = Located behind operator's seat. D = Located on left side wall of rear compartment. E = Located on dash. F = Located in front compartment. G = Located on right side wall of rear compartment. Component

9

Connector Location

CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN CONN

Component

Connector Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Service Tool 23 Payload Download 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Schematic Location F-15 G-14 B-14 B-14 B-13 G-13 I-12 D-12 B-12 A-12 A-11 C-11 D-11 D-11 G-11 H-11 H-11 H-11 C-10 A-9 I-9 I-8 H-8 C-8 B-8 H-7 C-7 C-7 D-7 G-6 D-6 C-6 B-6 B-5 F-5 G-4 F-4 C-4 G-3 H-3 F-2 C-2 B-6 B-5 A-5

Machine Location B-59 B-53 1 1 112 B-60 D-89 G-109 11 11 45 G-106 B-67 B-60 B-61 B-60 B-69 B-69 G-107 47 B-66 A A G-108 32 D-89 51 51 G-104 B-68 G-105 2 35 2 F-73 F-76 F-76 35 F-79 F-77 F-74 15 35 17 17

46

113

50 3 20

38

34 37

2

14

40

29

4

22

44 42

13

41 10

35

25 48

28 16 51

18 17

15

33 49

43

32

24

5

30

45

12

8

31 7

27

21

23

1

11

19

112

47

26

39

36

G 111 B E

F

A

C D

114 6

111

A

E

B 114

F

C

G D

6

50

25 14 34 7

23 46 2

28 51 35 15

31 37

39

16

33

18 21

17 20

13

3

8 24

49

4 29

38

36 112

40 5

47

9

44 11 45 41

12

42

43 22

30 10

48

1

32

26

27

19

113

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Schematic Location A-10 C-15 E-6 C-7 A-6, A-7 H-8, H-9, H-10 A-7 G-2 F-14 D-15 D-13 I-12 F-5 I-14 D-11 B-10 F-2 F-2 F-2 E-2 I-11 D-1 I-11 D-1 F-2 F-2 E-2 F-2 G-6 F-2 F-2 I-15 I-3 I-3 I-15 E-5 I-10 A-8 A-5 A-6 A-7 C-10 I-5 E-6 B-8 F-15 F-9 G-15 F-8 F-15 A-9 F-10 B-8 A-9 A-8 G-15 G-14 F-10 G-15 E-5 I-14 B-8 C-4 C-3 C-14 I-13 B-8 C-4 C-3 C-3 C-3 C-6 C-4 C-3 G-7

Schematic Location E-1 A-14 C-15 C-4 C-5 A-15 E-1 A-14 B-15 C-4 C-5 A-15 G-7 D-5 C-7 B-11 C-3 C-7 G-13 I-2 I-2 C-11 C-11 A-10 B-11 C-11 C-2 A-13 B-11 A-13 B-6 B-12 A-2 , C-2 B-7 G-13 E-5 F-9 B-8 B-8 D-4 I-1 E-4 G-2 B-10 B-8 E-2 H-11 H-11 B-7 A-6 E-7 B-7 F-6 B-8 C-2 F-6 E-5 H-4 G-2 D-3 I-10 H-1 I-13 D-2 I-14 D-5 A-10 H-13 E-3 E-5 D-5 I-14 A-12 C-8 H-4

Machine Location 17 32 19 18 16 26 20 32 22 21 23 27 A A 24 10 25 28 B-53 F-82 F-81 12 12 24 30 A 15 11 8 32 34 30 35 B-70 15 B-58 D-97 28 B-70 E F-80 E A 24 42 E C C 37 113 A 38 C 28 39 111 A A E E 114 F-75 B-54 E B-55 E 40 B-56 E F-73 E B-56 41 42 A

Fault F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F13 F14 F15 F16

Integrated Brake Control (MID 116) 84 91 168 190 248 269 627 689 690 700 701 702 704 710 711 712 713 714 715 719 966 967 1225 1226 1326

Component Ground Speed Sensor Throttle Position Sensor System Voltage Engine Output Speed (EOS) Signal CAT Data Link Sensor Supply Voltage Parking Brake Switch TCS Left Brake Solenoid TCS Right Brake Solenoid Transmission Gear Position Sensor Transmission Output Speed Sensor Transmission Shift Lever Position Sensor Brake System Pressure Switch ARC Supply Solenoid ARC Control Solenoid ARC Lamp Operator ARC On/Off Switch ARC Pressure Switch Retarder Pressure Switch TCS Proportional Solenoid TCS Lamp Machine Application Left Rear Park Brake Pressure Sensor Right Rear Park Brake Pressure Sensor Location Code Incorrect

¹The CID is a diagnostic code that indicates which component is faulty. ²The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Part No. 124-6704

Resistor, Sender and Solenoid Specifications Component Description Resistor: Start Aid

125-9740

Resistor: Blower Motor

139-8667 101-3430

Sender: Fuel Level

Solenoid: Exhaust Diverter Body Lower 112-5874 Solenoid: Body Raise 124-3497 Solenoid: Fan Clutch Down Shift 144-6292 Solenoid: Lockup Up Shift 3E-2273 Solenoid: Brake Oil Diverter ARC Control 3E-8691 Solenoid: ARC Supply 3T-0062 Solenoid: Proportional 7T-9074 Solenoid: Air Horn 9G-9988 Solenoid: Four Way ¹ At room temperature unless otherwise noted.

166-7781 Resistance (Ohms)¹ 20 ± 0.2 (50W) A-C 2.0 ± 0.1 (50W) B-C 1.0 ± 0.05 (50W) C-D 0.36 ± 0.02 (25W) Empty - 95.0 ± 3.0 Full - 1.75 ± 1.75 31.1 ± 2.4 6.5 ± 0.4

Function Stop Lamp Pressure Trailer Stop Lamp Pressure

103-4977

Retarder Brake Pressure

114-5333

A/C High / Low Pressure

111-9563

ARC Pressure

144-5661

Fuel Filter Pressure

160-2445

Secondary Brake Pressure

171-8709

Coolant Flow

3E-2034

Service Brake Pressure

3E-5464

Air Conditioner Refrigerant Thermostat

2.8 ± 0.3 32.6 ± 1.6 31.0 ± 3.0 31.0 ± 3.0 16.0 74.0 ± 7.4 24.9 ± 0.4

3E-6449

Brake Oil Diverter Temperature

3E-6450

Steering Pressure

9X-7781

Transmission Filter Pressure

Actuate 45 kPa MAX (6.5 psi MAX) 60 kPa MAX (8.7 psi MAX) 275 to 1750 kPa¹ (40 to 254 psi) 80.0 kPa MAX (11.6 psi MAX) 137.9 ± 13.8 kPa (20.00 ± 2.00 psi) 517 ± 35 kPa (75.0 ± 5.1 psi) 362 ± 29 mN (1.30 ± 0.1 oz) At Point X 80.0 kPa MAX (11.6 psi MAX) -1.1 ± 0.8°C (30 ± 1.4°F) 38.0 ± 3.0°C (100 ± 5.4°F) 1200 kPa MAX (174.0 psi MAX) 210 ± 70 kPa (30.5 ± 10 psi)

Deactuate 5 kPa MIN (0.7 psi MIN) 28 ±15 kPa (4.1 ± 2.2 psi) 55 ± 20 kPa (8.0 ± 2.9 psi) 82.7 kPa MIN (12.0 kPa MIN) 448 ± 35 kPa (65.0 ± 5.1 psi) 303 mN MIN 1.09 oz MIN At Point X 55 ± 20 kPa (8.0 ± 2.9 psi) 2.2 ± 0.8°C (36 ± 1.4°F) 27°C MIN (81°F MIN) 700 ± 100 kPa (102 ± 14.5 psi) -

Truck Payload Measurement System (TPMS) Circuit Description Suspension cylinder charge Suspension cylinder charge Suspension cylinder charge Suspension cylinder charge Left front suspension cylinder pressure sensor circuit Right front suspension cylinder pressure sensor circuit Left rear suspension cylinder pressure sensor circuit Right rear suspension cylinder pressure sensor circuit Battery backup / real time clock setting System setting / memory Green light open circuit or ground short circuit Green light (+) battery short circuit Red light open circuit or ground short circuit Red light (+) battery short circuit

Contact Position

Monitoring System Operator Modes

Normally Open

Operator Mode

Number

Service Meter Odometer Tachometer Resettable Load Counter Diagnostic Scrolling

Normally Open Normally Open

1 2 3 4 5

Normally Closed Normally Closed Normally Open Normally Open Normally Closed Normally Open Normally Closed A-C Normally Closed A-B Normally Open Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).

Related Electrical Service Manuals Title Form Number Alternator: 30-SI Series SENR7508 Caterpillar Monitoring System SENR6717 Troubleshooting 3500B Engines for Caterpillar SENR1128 Built Machines Integrated Brake Control SENR1503 Payload Monitoring System SENR4733 Power Train Electronic Control System RENR2668 Starting Motor: 50MT Series SENR3860

105-9344 Component Part Number

Printed in U.S.A.

Off Machine Switch Specification Part No.

Fuse

Plug

Pin or Socket Number

Cylinder 1 Injector Solenoid Cylinder 2 Injector Solenoid Cylinder 3 Injector Solenoid Cylinder 4 Injector Solenoid Cylinder 5 Injector Solenoid Cylinder 6 Injector Solenoid Cylinder 7 Injector Solenoid Cylinder 8 Injector Solenoid Throttle Sensor Output Filtered Oil Pressure Crankcase Pressure Signal Coolant Temperature Battery Voltage Engine RPM Signal CAT Data Link Personality Module ECM Timing Calibration Analog Sensor Supply Digital Sensor Supply Shutdown Inputs System Parameters Turbocharger Outlet Pressure Atmospheric Pressure Right Turbocharger Inlet Pressure Left Turbocharger Inlet Pressure Engine Cooling Fan Solenoid Communicate w/Trans Prelube Pump Relay Wastegate Solenoid Unfiltered Oil Pressure Signal Engine Fan Speed Sensor Signal Start Aid Relay Start Aid Hold Relay Caterpillar Monitoring System Communications Oil Renewal Solenoid Left Exhaust Temp Signal Right Exhaust Temp Signal Rear Aftercooler Coolant Temperature Signal

CID No.

Circuit Breaker Symbol

Flow Symbol

Level Symbol

Temperature Symbol

89

ADEM II Engine Control (MID No. 036) CIDNo.

Electrical Schematic Symbols And Definitions

RENR3364 November 1999

Description

Caterpillar Monitoring System (MID No. 030) CID 96 177 248 263 271 324 601 819 821 830

Component Fuel Level Sensor Transmission Oil Temperature Sensor Data Link Sensor Power Supply Action Alarm Action Lamp Brake Air Pressure Sensor Display Data Link Display Power Supply Brake Oil Temperature Sensor

42 Page, kwg

FMI No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Wire Number

RENR3364-00

Component identifiers (CID¹) and Module Identifier (MID²) Transmission / Chassis (Power Train) Control (MID 027) CID No. Component 0168 System Voltage 0190 Engine Output Speed(EOS) Signal 0248 CAT Data Link 0269 Sensor Supply Voltage 0444 Start Relay 0562 Caterpillar Monitoring System 0590 Engine Control 0627 Parking Brake Switch 0700 Transmission Gear Sensor 0701 Transmission Output Speed Sensor 0702 Gear Selector Lever 0704 Service Brake Pressure Switch 0706 Body Up Switch 0707 Upshift Solenoid Valve 0708 Downshift Solenoid Valve 0709 Lockup Solenoid 0718 Transmission System 0724 Body Raise Solenoid Valve 0725 Body Lower Solenoid Valve 0773 Hoist Lever Rotary Position Switch 0967 Machine Application 1326 Location Code Incorrect 1394 Exhaust Diverter Solenoid

+V

308-CF8 9W3089 CF-C1

GN-16 YL-16 OR-16 WH-16 BR-16

126-K17 PK-16 7D1962 K-C5

725-K15 GN-16 724-K14 YL-16 723-K13 OR-16 722-K12 WH-16 721-K11 BR-16

H61

MTR

BAT

MOTOR

BAT

CBL-EE1 BK-00

CBL-AA1 RD-00

12V BATTERY 9X9730 AV-P2

POS NEG

12V BATTERY 9X9730 AA-P5

201-P48 BK-16

TCS TEST SW 1701301

3

CBL-CA1 BK-00

CBL-AE1 BK-00 DISCONNECT SWITCH 7N0718 AE-P1

POS NEG

12V BATTERY 9X9730 AA-P7

NOISE REDUCTION SW 1701327

2

14

13

12

11

9

8

7

6

5

4

3

GN-18 GN-18

K991-CW6 OR-16 J766-CW12 PU-16

454-A105 GN-16 200-A67 BK-16 BK BK

1 2

J766-CW9 PU-16

200-T1 BK-14 605-T8 YL-16 606-T9 GY-16

RH RED PAYLOAD LAMP 8T9683 RD BK

RH GREEN PAYLOAD LAMP 8T9684

HH-C2 1042921 F715-HH1 PU-16 A 998-HH2 BR-16 B F716-HH3 WH-16 C

GND LVL SHUTDOWN 1392116

A B C

BK-18 RD-18 WH-18

H67

ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL

DESCRIPTION

CIRCUIT CONNECTED CIRCUIT NOT CONNECTED CYLINDER HEAD SOL 10 132-0203 C-P14

CYLINDER HEAD SOL 8 132-0203 C-P48

CYLINDER HEAD SOL 6 132-0203 C-P45

CYLINDER HEAD SOL 4 132-0203 C-P15

CYLINDER HEAD SOL 2 132-0203 C-P16

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

C-P7

1 2

C-P49 C-C8 3E-3361

C-C9 3E-3361

A702-C80 PU-16 F727-C86 BU-16

C-C7 3E-3361

1 2

C-P50

A706-C73 GY-16 F729-C84 GN-16

1 2

C-P6 C-C45 3E-3361

A708-C68 BR-16 F729-C83 GN-16

1 2 A710-C126 GY-16 F731-C130 OR-16

A712-C127 BR-16 F731-C129 OR-16

C-P5 C-C44 3E-3361

C-P8 C-C10 3E-3361

A705-C75 BU-16 F728-C89 BR-16

C-C33 3E3361

C-P32

YL YL

C-P31

C-C21 3E3361

YL YL

C-P30

C-C32 3E3361

YL YL

C-P29

1 2

A707-C79 PU-16 F728-C90 BR-16

C-P51

C-C35 3E3361

YL YL

C-P52

C-C46 3E3361

YL YL

1 2

C-C47 3E3361

1 2

A711-C124 PU-16 F730-C123 GY-16

A712-C127 BR-16 A710-C126 GY-16 F731-C128 OR-16 A708-C68 BR-16 A706-C73 GY-16 F729-C67 GN-16 A704-C77 GN-16 A702-C80 PU-16 F727-C57 BU-16 H70 A701-C62 GY-16 F726-C53 YL-16 A703-C71 BR-16 A705-C75 BU-16 F728-C63 BR-16 A707-C79 PU-16 F730-C121 GY-16 A709-C125 OR-16 A711-C124 PU-16

C-P44 132-0203 CYLINDER HEAD SOL 11

C-P34 132-0203 CYLINDER HEAD SOL 9

C-P21 132-0203 CYLINDER HEAD SOL 7

C-P22 132-0203 CYLINDER HEAD SOL 5

C-P23 132-0203 CYLINDER HEAD SOL 3

C-P24 132-0203 CYLINDER HEAD SOL 1

ID A C E F G H J K L M N P R T V W Y AA AE AF AG AH AJ AK AL AM AN AP AR AT AV AW AY CA CC CE CF CG CH CJ CK CL CM CN CP CR CT CW CX EC EE FF GA GG HH JJ KK LL MM NN PP RR UU YY

PART# 179-8680 180-7431 170-1001 170-1005 173-1069 170-1009 170-1000 170-1007 172-2359 172-6142 118-8580 172-6774 163-0956 170-1011 117-2932 173-1066 140-7834 9G-0549 170-1026 128-8479 2A-7094 180-9945 8G-4090 2A-7093 109-4394 2G-4177 125-3565 134-4410 2G-4177 2A-7098 9G-0549 170-1025 156-5733 170-1024 4N-6580 116-9309 120-9288 173-1067 161-9845 130-5998 184-7424 180-1497 139-0673 130-6614 132-6469 174-2851 180-9945 163-0957 150-4372 118-7952 6S-1061 163-0954 118-6753 2A-7098 170-1012 179-9485 2G-5786 134-4411 7G-1060 9X-6315 153-7485 170-1003 160-5073 7I-4731

ATCH STD STD STD STD STD STD STD STD STD STD ATT STD ATT STD STD STD STD STD STD STD STD STD STD STD STD STD STD ATT ATT STD STD STD ATT STD STD STD STD STD ATT STD STD ATT STD ATT STD STD STD ATT STD STD STD STD STD STD STD STD STD ATT STD STD STD ATT STD STD

HARNESS & CABLE CHART LOC TYPE DESCRIPTION D10 HARNESS MAIN CAB C6 HARNESS ENGINE B13 HARNESS REAR CHASSIS C9 HARNESS EMSII CHASSIS F4 HARNESS DASH PANEL C10 HARNESS POWER C11 HARNESS MAIN CHASSIS C12 HARNESS CHASSIS XMSN D13 HARNESS CAB XMSN E7 HARNESS OVERHEAD E5 HARNESS CAB A/C UNIT G3 HARNESS CEMS DASH PANEL F13 HARNESS INTEGRATED BRAKING F1 HARNESS FRONT LIGHTS I11 CABLE ANTENNA COAX G9 WIRE AS. POWER DISTRIBUTION A5 HARNESS AS. TURBO INLET JUMPER A6 CABLE POS TO NEG BATTERY A6 CABLE NEG FR BATT TO DISC SW B7 WIRE AS. A/C FAN JUMPER A8 CABLE POS SEC BATT TO RH BUS BAR B14 HARNESS RIGHT REAR LIGHTS A8 CABLE STARTER TO GND A8 CABLE SUPPL STER RLY TO RH BUS BAR A7 CABLE SUPPL STER RELAY TO MOTOR A6 CABLE SUPPL STER MOTOR TO GND A6 CABLE RH BUS BAR TO LH BUS BAR A6 CABLE PRE-LUBR RELAY TO MOTOR A5 CABLE PRE-LUBR MOTOR TO GND A8 CABLE STARTER TO LH BUS BAR A7 CABLE POS TO NEG BAT A6 CABLE NEG THIRD BATT TO DISC SW A13 HARNESS TRACTION CONTROL VALVE A6 CABLE DISCONNECT SW TO GND B8 CABLE AUXILLARY STARTING G4 WIRE AS. RETARDER LAMP DIVERSION A11 HARNESS XMSN GEAR SW F9 WIRE AS. MAIN RLY TO ALT BKR D15 HARNESS CAB PAYLOAD MONITORING B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION C6 HARNESS ENG TO CAB SIDEWALL D1 HARNESS CHASSIS PAYLOAD I10 HARNESS ELECTRIC LH WINDOW A9 HARNESS PRE-LUBR RELAY JUMPER B2 HARNESS UNIT INJECTORS H3 WIRE AS. CEMS CODE - 777DHA C14 HARNESS LEFT REAR LIGHTS I1 HARNESS AUTOMATIC RETARDER VALVE B6 HARNESS START AID C5 HARNESS TURBO INLET SENSORS A8 CABLE TOP STARTER TO BOTTOM STARTER G5 HARNESS CAB CEMS A7 CABLE POS RR BATT TO RH BUS BAR A8 CABLE STARTER TO LH BUS BAR B5 HARNESS GND LEVEL SHUTDOWN G9 HARNESS CIRCUIT BREAKER PANEL A7 CABLE TOP STARTER TO FRAME GND A8 CABLE PRE-LUBR RELAY TO STARTER C11 STRAP CAB GND TO CHASSIS GND A2 STRAP ECM GND STRAP A1 WIRE AS. ALT GND B13 HARNESS TCS SENSORS F7 HARNESS CENTER CONSOLE A8 WIRE AS. BOTTOM STARTER TO ENG GND

STRAP-NN1 BK-14 THIS SCHEMATIC IS FOR THE 776D AND 777D HIGH ALTITUDE EMISSIONS UPDATE TRUCK.

2

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND THE XMSN SHIFTER IN NEUTRAL.

1

C

ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: NOT USED ON MACHINES WITH AUTOMATIC RETARDER NOTE C: NOT USED

J2 ADEM II ENGINE CONTROL 132-8900 C-P33

D

RD BK

H67

H67

H67

CYLINDER HEAD SOL 12 132-0203 C-P13

E799-C54 BR-18

F726-C53 YL-16 F727-C57 BU-16 F728-C63 BR-16 F729-C67 GN-16 F730-C121 GY-16 F731-C128 OR-16

A701-C62 GY-16 A702-C80 PU-16 A703-C71 BR-16 A704-C77 GN-16 A705-C75 BU-16 A706-C73 GY-16 A707-C79 PU-16 A708-C68 BR-16 A709-C125 OR-16 A710-C126 GY-16 A711-C124 PU-16 A712-C127 BR-16

F715-C31 PU-16 F716-C34 WH-16

OR-18 PK-18 GY-18 YL-18 A700-C46 A746-C69 A747-C66 A751-C61

E795-C44 YL-18 E796-C48 GN-16 E799-C54 BR-18

BR-16 GY-18 BU-18 GN-18 OR-16 WH-18

BU-18 GY-18 OR-18 PK-18

CL-C7 7N9737 1 799-CL9 WH-16 2 636-CL10 GN-16

H67

10

RH FRONT STRUT PRESS 1753186

L#

H70

C-C34 1010205

+BATTERY GROUND SIGNAL

CONNECTOR

998-C103 BR-16 998-C102 BR-16 BR-16 BR-16 BR-16 BR-16

998-C106 BR-16 998-C107 BR-16

OR-18 BK-18 YL-18

BLADE, SPADE, RING, OR SCREW TERMINAL

1 2

C-C14 3E3370

A700-C95 OR-18 998-C104 BR-16 F732-C50 PK-18

A B C 997-C9 OR-16 993-C99 BR-16 A747-C66 GY-18

C-C15 3E3370

CL-C5 3E-3370 799-CL4 WH-16 A 251-CL5 BK-16 B 858-CL6 GY-16 C

CL-C6 7N9738 1 799-CL7 WH-16 2 635-CL8 BU-16

F715-C31 PU-16 F716-C34 WH-16 998-C100 BR-16

+5V GROUND SIGNAL OR-18 YL-18 GN-18

GY-18 GY-18

+5V GROUND SIGNAL OR-18 YL-18 GN-18 A B C 997-C12 OR-16 993-C98 BR-16 A746-C69 PK-18

C-C41 1042921

C-C1 3E3361

RH PARK/TURN LAMP 135-0427 T-P6

TN GD PK

LH FRONT STRUT PRESS 1753186

636-CL10 GN-16

F715-HH1 PU-16 998-HH2 BR-16 F716-HH3 WH-16

RD-18 BK-18 WH-18

E

+BATTERY GROUND SIGNAL

3

SUPPL STER SW 1701331

RH LOW BEAM HEADLAMP 161-0908 T-P5

OR-18 BK-18 YL-18

799-CL11 WH-16 635-CL8 BU-16

C-C29 3E-3370

1 2

+8V GROUND SIGNAL OR-18 BK-18 WH-18 A B C

C-C36 3E3370

997-C114 OR-16 993-C115 BR-16 995-C56 BU-18

A B C 997-C112 OR-16 993-C96 BR-16 E796-C48 GN-16

C-C17 3E3370

C-C13 1042921

F700-C65 BU-18 E799-C92 BR-18

+5V GROUND SIGNAL OR-18 YL-18 GN-18

FAN CLUTCH SOL 1243497

A B C

+5V GROUND SIGNAL OR-18 YL-18 GN-18 A B C

C-C37 3E3370

997-C16 OR-16 993-C97 BR-16 994-C55 GY-18

996-C45 GN-18 998-C102 BR-16 999-C49 WH-18

HH-C1 3E3367

RH HIGH BEAM HEADLAMP 157-0305 T-P4

CL-C4 3E-3370 A 799-CL1 WH-16 B 251-CL2 BK-16 C 859-CL3 YL-16

2

G-C11 3E-7996

FAN SPEED SNSR 1261133 +8V GROUND SIGNAL

ATMOS PRESS SNSR 1619926

BOOST PRESS SNSR 1619929

+8V GROUND SIGNAL

ENG COOL TEMP SNSR 1022240

OR-18 BK-18 WH-18

1 2 C-C39 1042921

E799-C91 BR-18 F701-C59 BR-18

C-C23 3E3361

OIL PRESS SNSR (UNFILTERED) 1619931

200-A61 BK-16 605-A127 YL-16 606-A132 GY-16

614-A145 PU-16 619-A151 GN-16 611-A140 PU-14

CATERPILLAR MONITORING SYSTEM MODE SW 1701307

H67

15

K989-CW5 BU-16 K927-CW11 BU-16

454-CW1 GN-16 3

859-CL3 YL-16 799-CL16 WH-16 799-CL17 WH-16 799-CL15 WH-16 251-CL13 BK-16 251-CL14 BK-16 251-CL12 BK-16 H67 858-CL6 GY-16

A701-C62 GY-16 F726-C87 YL-16

G-C10 3E-7996

OR-18 BK-18 WH-18

OIL PRESS SNSR (FILTERED) 1619931

A B C

+8V GROUND SIGNAL A700-C94 OR-18 998-C105 BR-16 F704-C51 OR-18

A B C

OR-18 BK-18 WH-18

+8V GROUND SIGNAL A B C A700-C93 OR-18 998-C103 BR-16 F703-C70 GY-18

997-C36 OR-16 993-C82 BR-16 E795-C44 YL-18

A B C

OR-18 YL-18 GN-18

OR-18 BK-18 WH-18

+5V GROUND SIGNAL

+8V GROUND SIGNAL OR-18 BK-18 WH-18 A B C 997-C113 OR-16 993-C101 BR-16 A751-C61 YL-18

C-C12 3E3364

H69

C-C43 1010204

RH BACKLTG LAMP 1636508

A B 1 2 3 4 5 6 C D

727-G73 GN-18 136-G81 GN-18

T-C7 1698670 606-T9 GY-16 A 200-T7 BK-16 B 614-T15 PU-16 C

1 2

2

F

T-C6 1552269 1 619-T18 GN-14 2 200-T5 BK-14

1 2

F718-G71 BU-18 998-G17 BR-18

614-G59 PU-18 614-G61 PU-18 200-G33 BK-18

F715-C31 PU-16 F716-C34 WH-16 998-C100 BR-16

997-Y1 993-Y2 F713-Y3 F714-Y4

CBL-AR1 BK-00

1 2 3 4

LH BACKLTG LAMP 1636508

201-G8 BK-18 E735-G75 PU-16

LH HIGH BEAM HEADLAMP 157-0305 T-P3

A-C30 9G3676

YL YL

MOTOR

1 2

GN-18 GN-18 1 2 + 614-G68 PU-18 200-G20 BK-18 G-C21 1071984

G-C6 3E-7996

A B 1 2 3 4 5 6 C D

LH LOW BEAM HEADLAMP 161-0908 T-P2

T-C4 1552269 1 611-T11 PU-14 2 200-T4 BK-14

1 2 3 4 5 6 7 RH TURN IND LAMP 1631879

A B 1 2 3 4 5 6 C D

LH PARK/TURN LAMP 135-0427 T-P1

TN GD PK

T-C5 1552269 1 611-T12 PU-14 2 200-T6 BK-14

A704-C77 GN-16 F727-C85 BU-16

H54

614-G62 PU-18 614-G63 PU-18 200-G28 BK-18

614-T13 PU-16 619-T16 GN-14 611-T10 PU-14

606-G51 GY-18 + 200-G14 BK-18 G-C20 1071984

A703-C71 BR-16 F726-C88 YL-16

H53

OPERATOR STATION

EMSII ACTION LAMP 1631876

1 2

200-G16 BK-18 200-G33 BK-18

200-G18 BK-18

998-G50 BR-18

411-G40 PK-18 + 201-G37 BK-18 G-C19 1071984

OPERATOR STATION

201-G35 BK-18

614-G57 PU-18 J766-G78 PU-18

308-A88 YL-16

+5V GROUND SIGNAL 997-EC2 OR-16 993-EC5 BR-16 F714-EC8 PK-16

A B C

OR-18 YL-18 GN-18

+5V GROUND SIGNAL OR-18 YL-18 GN-18 A B C 997-EC1 OR-16 993-EC4 BR-16 F713-EC7 OR-16 997-EC3 OR-16 993-EC6 BR-16 1 2 3 4

F717-C30 YL-18

YL-18 BU-18 YL-14 GN-18 GN-18 BU-18 E794-C25 E793-C26 521-C27 403-C28 F720-C29 F718-C117

450-C22 YL-18 F708-C23 YL-18 337-C133 WH-16

522-C21 WH-14

OR-14 BR-18 GN-18 RD-14 RD-14 BU-18 YL-18 GN-18 PK-18 WH-18 YL-18 BU-18 BR-18 YL-18 BU-18 GN-18 GY-18 OR-18 113-C7 892-C6 893-C5 150-C1 150-C3 E793-C26 E794-C25 F702-C10 F705-C118 F707-C20 F708-C23 F709-C13 F710-C15 F717-C30 F718-C117 F720-C29 F721-C14 A700-C8

NOTE C

412-C41 BU-18 F719-C120 BR-18 F722-C119 OR-18 F725-C37 WH-18

J1

12V BATTERY 9X9730 AV-P1

SUPPL STER ON LAMP 1631876

E735-G75 PU-16 727-G73 GN-18 136-G81 GN-18

200-G27 BK-18

SPD TIMING SNSR 1296628

998-C102 998-C103 998-C104 998-C105

998-C111 BR-16

998-C108 BR-16 F719-C120 BR-18 998-C107 BR-16 F722-C119 OR-18 998-C110 BR-16 412-C41 BU-18 998-C106 BR-16 F725-C37 WH-18

BK BK

OR-16 BR-16 OR-16 PK-16

F717-CK12 YL-16

E794-CK24 YL-16 E793-CK25 BU-16 521-CK26 YL-16 403-CK27 GN-16 F720-CK11 GN-16 F718-CK29 BU-16

450-CK22 YL-16

522-CK21 WH-16

481-CK19 GN-16 F707-CK20 WH-16 481-C19 GN-18 F707-C20 WH-18

K983-C11 BU-18 200-C40 BK-16 202-C134 BK-18 F705-C118 PK-18

E729-C109 GN-18 200-C40 BK-16 317-C18 YL-18

201-C2 BK-18 450-C22 YL-18 452-C4 PU-18 481-C19 GN-18 K983-C11 BU-18

522-C21 WH-14 521-C27 YL-14 403-C28 GN-18

PRE-LUBR MOTOR 2G6158

CBL-AV1 RD-00

POS NEG

200-G13 BK-18

515-N5 GY-14

517-N8 BU-14 516-N7 GN-14

518-N9 OR-14

F718-CK29 BU-16 F717-CK12 YL-16

F975-CK17 OR-16 200-CK18 BK-16 J765-CK23 BU-16

E794-CK24 YL-16 E793-CK25 BU-16 521-CK26 YL-16 403-CK27 GN-16 F720-CK11 GN-16 F709-CK13 BU-16 F721-CK14 GY-16 F710-CK15 BR-16 317-CK16 YL-16

522-CK21 WH-16 113-CK7 OR-16 450-CK22 YL-16 J765-CK23 BU-16

481-CK19 GN-16 F707-CK20 WH-16

RD-14 BK-18 RD-14 PU-18 GN-18 BR-18 OR-14 OR-18 BR-16 GN-18 GN-18 BU-18 GY-18 BR-18 YL-18 202-C134 BK-18

998-C111 BR-16

337-C133 WH-16

150-C1 201-C2 150-C3 452-C4 893-C5 892-C6 113-C7 A700-C8 998-C111 F702-C10 E729-C109 F709-C13 F721-C14 F710-C15 317-C18

337-C133 WH-16 200-C17 BK-16

1 2 450-C22 YL-18 202-C78 BK-18

150-CK1 RD-14 201-CK2 BK-16 150-CK3 RD-14 452-CK4 PU-16 893-CK5 GN-16 892-CK6 BR-16 113-CK7 OR-16 A700-CK8 OR-16 998-CK9 BR-16 F702-CK10 GN-16

F975-CK17 OR-16 200-CK18 BK-16

BU-16 GY-16 BR-16 YL-16

BK-18 WH-18

1 2 452-C4 PU-18 202-C81 BK-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F713-C60 OR-18

CBL-AW1 BK-00

POS NEG

3

RD-18 BK-18 WH-18

T-C1 9G3670

+ 462-G43 YL-18 200-G15 BK-18 G-C18 1071984

A709-C125 OR-16 F730-C122 GY-16

F702-A185 GN-16 998-A221 BR-16 A700-A172 OR-16

F718-A193 BU-16 F717-A191 YL-16

E794-A184 YL-16 E793-A183 BU-16 521-A118 YL-16 403-A97 GN-16 F720-A194 GN-16

F723-A196 PK-16

522-A119 WH-14 113-A19 OR-16 450-A101 YL-16 J765-A26 BU-16

481-A107 GN-16 F707-A186 WH-16

F975-A228 OR-16 200-A57 BK-16

F709-A188 BU-16 F721-A195 GY-16 F710-A189 BR-16 317-A92 YL-16

892-A206 BR-16 893-A212 GN-16 A700-A172 OR-16 998-A220 BR-16 F702-A185 GN-16

F709-CK13 F721-CK14 F710-CK15 317-CK16

RD-14 BK-16 RD-14 PU-16 150-CK1 201-CK2 150-CK3 452-CK4

+8V GROUND SIGNAL OR-18 BK-18 WH-18 A B C K983-C11 BU-18 201-C2 BK-18 481-C19 GN-18

1

1 2

CBL-KK1 BK-00

2

G-C5 3E-7996

520-G48 WH-16 521-G49 YL-16

G-C9 3E-7996

T-C2 1698670 605-T8 YL-16 A 200-T2 BK-16 B 614-T14 PU-16 C

RETARDER ON LAMP 1631878

A702-C80 PU-16

S

C-C38 1042921

G

OPERATOR STATION

+ 123-G10 WH-18 454-G42 GN-18 G-C17 1071984

1 2

BK-16 BR-16 GN-16 OR-16 PK-16 998-A225 BR-16 998-A221 BR-16

WH-16 PK-16 GY-16 BR-16 BU-16 F707-A186 F723-A196 F721-A195 F710-A189 F709-A188

317-A92 YL-16 E793-A183 BU-16 E794-A184 YL-16 892-A206 BR-16 893-A212 GN-16 J765-A26 BU-16

150-A49 RD-14 113-A19 OR-16 150-A50 RD-14

998-A220 BR-16

450-A103 YL-16 450-A103 YL-16 450-A101 YL-16 452-A104 PU-16 200-A57 BK-16 201-A77 BK-16 403-A97 GN-16 481-A107 GN-16 F975-A228 OR-16

CBL-AM1 BK-00

MOTOR

C-C51 3E-3370 A B C

INTEGRATED BRAKING CONTROL.

ALL DASHED LINES ARE ATTACHMENTS.

TCS ACTIVATED LAMP 1631878

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F713-Y3 OR-16

CBL-AP1 RD-00

H58

H58

109-CK28 OR-04

1 BK BK 513-C72 OR-14 522-C64 WH-14

1 2 MTR

H68

Y-C3 1042921

TRANSMISSION CONTROL CIRCUIT.

+ M901-G80 YL-18 K952-G82 BR-18 G-C16 1071984

998-C42 BR-16 998-C111 BR-16 998-C110 BR-16 998-C108 BR-16

CBL-AG1 RD-00

MOTOR

CBL-YY1 BK-4

126-K17 PK-16

G

C-C16 3E3370

H69

H71

START AID CIRCUIT.

H49

614-G62 PU-18 614-G61 PU-18 200-G34 BK-18

EC-C1 3E3376

Y-C2 C-C52 1042921 3E-3370 A 997-Y1 OR-16 997-C24 OR-16 B 993-Y2 BR-16 993-C39 BR-16 C F714-Y4 PK-16 F714-C52 PK-18

PAYLOAD MONITOR CIRCUIT.

OPERATOR STATION

H71

SECONDARY STER MOTOR 1164531 CBL-AL1 RD-00

START RELAY 1183534 H-P6

J766-G79 PU-18 700-G69 PK-18

G-C4 3E-7996 103-G2 YL-16 102-G1 BU-16 610-G53 OR-16 F717-G70 YL-18 F720-G72 GN-18 614-G64 PU-18 614-G65 PU-18 200-G18 BK-18

A B 1 2 3 4 5 6 C D

A709-C125 OR-16 A707-C79 PU-16

BK-18 BK-18

3

614-G64 PU-18 614-G63 PU-18 200-G36 BK-18 K986-G9 PK-18 J766-G78 PU-18 K985-G74 BR-18

A711-C124 PU-16 A705-C75 BU-16 F731-C128 OR-16 A704-C77 GN-16

H-C24 1552269 1 200-H19 BK-16 2 306-H8 GN-16

BU-18 BK-18

H68

BUS BAR 8C6358

UPPER STARTER 1W6363 H-P7

2

A/C ON SW 1701328

CX-C1 CX-C2 C-C11 3E-3361 3E-3364 3E-3361 1 1 317-CX1 YL-16 317-C18 YL-18 2 2 200-CX2 BK-16 200-C132 BK-16

ENG LOW OIL LEVEL SW 1232993

BUS BAR 8C6358

614-G66 PU-18 614-G65 PU-18 200-G26 BK-18

F727-C57 BU-16 A712-C127 BR-16 F701-C59 BR-18 F713-C60 OR-18 A751-C61 YL-18 A701-C62 GY-16 F728-C63 BR-16 A710-C126 GY-16 F700-C65 BU-18 A747-C66 GY-18 F729-C67 GN-16 A708-C68 BR-16 A746-C69 PK-18 F702-C10 GN-18 F703-C70 GY-18 A703-C71 BR-16 F730-C121 GY-16 A706-C73 GY-16

S

START AID SOL 1238773

TURN SIGNAL CIRCUIT.

HIGH BEAM IND LAMP 1631880

H71

C-C5 3E3361 1 F723-C38 PK-18 2 F724-C35 PU-18

ENGINE CONTROL CIRCUIT.

T-C3 1552269 1 619-T17 GN-14 2 200-T3 BK-14

+ 614-G67 PU-18 200-G21 BK-18 G-C23 1071984

E799-C91 BR-18

Y-C1 3E3373

GROUND CIRCUIT.

+ 611-G54 PU-16 200-G32 BK-18 G-C15 1071984

200-C17 BK-16

H68

CBL-AN1 RD-000 CBL-GG1 RD-00

A B 1 2 3 4 5 6 C D

CRANKCASE PRESS LH TURBO EXH RH TURBO EXH SNSR TEMP SNSR TEMP SNSR 1619926 1637882 1637882

C-C40 1042921

HEATER AND AIR CONDITIONER CIRCUIT.

XMSN REV IND LAMP 1631878

200-G19 BK-18

E799-C54 BR-18 994-C55 GY-18 995-C56 BU-18

G

C-C25 3E3361

101-H2 RD-10

LOWER STARTER 1W6363 H-P5

START RELAY 1183534 H-P4

CBL-AT1 RD-00

C-C6 3E3364

C-C48 3E3361 1 E729-C109 GN-18 2 200-C131 BK-16

EC-C3 3E3370

WIPER/WASHER CIRCUIT.

+ 612-G55 GY-18 200-G31 BK-18 G-C14 107-1984

200-G23 BK-18

993-C43 994-C55 995-C56 996-C45 997-C47 999-C49

CBL-AL1 RD-00

CBL-AP1 RD-00

C-C22 3E3361

F719-C120 BR-18 998-C108 BR-16

C-C28 3E3361 1 412-C41 BU-18 2 998-C110 BR-16

H54

F726-C53 YL-16

BK-18 BK-18

CBL-CC1 RD-00

101-H16 RD-10 314-H17 PU-10

BK-18 BK-18

CBL-AK1 RD-00

PRE-LUBR RELAY PRIM 3E0154

306-H8 GN-16

H-C111 1552269 1 200-H9 BK-16 2 306-H7 GN-16

SUPPL STER RELAY 3E0154

10A 137-H12 OR-12 FUSE CBL-LL1 RD-00

C-C26 1130580

NOTE C

EC-C2 3E3370

PANEL LAMP CIRCUIT.

BODY UP IND LAMP 1631878

H53

F700-C65 F703-C70 F704-C51 F732-C50

H-C5 CN-C1 3E3364 3E3361 1 337-CN1 WH-16 337-H11 WH-16 2 200-CN2 BK-16 200-H10 BK-16

109-C116 OR-04

799-CL11 WH-16

858-CL6 GY-16 859-CL3 YL-16

636-CL10 GN-16 635-CL8 BU-16 858-CL6 GY-16 859-CL3 YL-16 251-CL13 BK-16 799-CL16 WH-16 799-CL11 WH-16

799-CL16 251-CL13 861-CL18 860-CL19 635-CL8 636-CL10 861-CL18 PU-16 860-CL19 PK-16

F975-F6 OR-16 CBL-AK1 RD-00

727-H5 GN-16 200-H14 BK-16

C-C24 3E3361

H69

C-C30 3E3361 F725-C37 WH-18 998-C106 BR-16

614-G60 PU-18 614-G66 PU-18 200-G27 BK-18

AFTCLR TEMP SNSR 1022240

STARTING CIRCUIT. CATERPILLAR MONITORING CIRCUIT.

+ H430-G76 BU-16 J765-G6 BU-18 G-C13 107-1984

2

OPERATOR STATION

RH TURBO INLET PRESS SNSR 1619926

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.

LH TURN IND LAMP 1631879

J766-G79 PU-18

F725-C37 WH-18 F722-C119 OR-18 F719-C120 BR-18 412-C41 BU-18

3K-8782

COOL FLOW SW 1718709

LH TURBO INLET PRESS SNSR 1619926

RETARD BK SW 1034977

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.

+ 605-G52 YL-18 200-G29 BK-18 G-C12 1071984

3

611-G54 PU-16 M901-G80 YL-18 K952-G82 BR-18 454-G41 GN-18 462-G43 YL-18 411-G40 PK-18 123-G4 WH-18 606-G51 GY-18

A B 1 2 3 4 5 6 C D

2

3

998-C42 BR-16 E793-C26 BU-18 E794-C25 YL-18 892-C6 BR-18 893-C5 GN-18 F702-C10 GN-18 F705-C118 PK-18 F707-C20 WH-18 F708-C23 YL-18 F709-C13 BU-18 F710-C15 BR-18 F717-C30 YL-18 F718-C117 BU-18 F720-C29 GN-18 F721-C14 GY-18 113-C7 OR-14 150-C1 RD-14 150-C3 RD-14

BK OIL DIV SOL 3E2273

150-A49 RD-14 201-A77 BK-16 150-A50 RD-14 452-A104 PU-16

799-CH21 WH-16

858-CH25 GY-16 859-CH26 YL-16

799-CH16 WH-16 251-CH5 BK-16 861-CH28 PU-16 860-CH27 PK-16 635-CH8 BU-16 636-CH11 GN-16 WH-16 BK-16 PU-16 PK-16 BU-16 GN-16

1 2 3 4 5 6 7 8 9 10 11 12

F975-FF26 OR-16

472-FF17 OR-16

446-FF15 PU-16

447-FF16 PK-16

472-F4 OR-16

447-F5 PK-16

201-F2 BK-16

446-F3 PU-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

201-FF6 BK-16

426-FF14 BR-16

200-H6 BK-08

426-F1 BR-16

200-A54 BK-08

306-A86 GN-16 462-A106 YL-16 109-A13 OR-04 101-A1 RD-04 727-A162 GN-16 GN-16 YL-16 OR-04 RD-04 GN-16 306-H1 462-H13 109-H3 101-H4 727-H5

306-H1 GN-16 337-H11 WH-16 109-H3 OR-04 727-H5 GN-16 101-H4 RD-04 462-H13 YL-16

1 2

THRT POS SNSR 1761602

A-C100 1698668

H

KEY START SWITCH 1107887

C OFF S ON B ST

308-G39 YL-18 307-G38 OR-18 105-G3 BR-18 129-G12 BU-18 605-G52 YL-18 H430-G76 BU-16 612-G55 GY-18

F704-C51 OR-18 F714-C52 PK-18

725-K15 724-K14 723-K13 722-K12 721-K11

STER PRESS SW J-C4 1698670 3E6450 A 728-J14 BU-16 B J765-J33 BU-16 C

AIR DRYER 2G2159

BK-18 BK-18

RD-18 +V ANALOG BK-18 GROUND WH-18 SIGNAL

CW-C3 3E3373

CATERPILLAR MONITORING SYSTEM 1833561

R

4

520-G48 WH-16

998-G17 BR-18

A-C19 1698669 A A700-A172 OR-16 B 998-A221 BR-16 C F702-A185 GN-16

+BATTERY GROUND HARNESS CODE 1 ACTION ALARM CAT DATA LINK + HARNESS CODE 5 BK OIL TEMP SENSOR UNUSED FUEL LVL SENDER UNUSED UNUSED HARNESS CODE 2 ACTION LAMP CAT DATA LINK MODULE LOAD HARNESS CODE 4 T/C TEMP SENSOR OPERATOR SW BRAKE OVERSTK SW UNUSED UNUSED HARNESS CODE 3 SERVICE SW +8V SENSOR SUPPLY MODULE CLOCK UNUSED XMSN FILTER SW UNUSED UNUSED ALT "R" TERM HARNESS CODE 0 UNUSED CLEAR SW MODULE +V MODULE DATA UNUSED BRAKE AIR PRESS UNUSED UNUSED UNUSED

I

H46

CW-C2 3E3361 1 K992-CW7 PU-16 2 J766-CW8 PU-16

129-G12 BU-18 200-G30 BK-18

5

518-G47 OR-16

F709-C13 BU-18 A700-C46 OR-18 997-C47 OR-16 E796-C48 GN-16 999-C49 WH-18 F732-C50 PK-18 F710-C15 BR-18

725-CF3 724-CF4 723-CF5 722-CF6 721-CF7

J764-K1 BR-16 726-K16 BU-16

FUEL FLTR DIFF SW 1445661

109-H3 OR-04

101-H4 RD-04

CK-C2 3E6286

C-C18 3E3361 521-C27 YL-14 513-C76 OR-14

AF-C1 C-C31 3E-3361 3E-3364 1 998-AF1 BR-16 F722-C119 OR-18 2 998-C107 BR-16

1

G-C8 3E-7996

BK-18 BK-18 I

9W0335 +24V CIGAR LIGHTER

6

517-G46 BU-16

F708-C23 YL-18 998-C42 BR-16 993-C43 BR-16 E795-C44 YL-18 996-C45 GN-18

J764-K1 BR-16 726-K16 BU-16

G H I GN-18 F E YL-18 C OR-18 B WH-18 A BR-18 D J YL-18 5S3657 CF-C2

AUX START RECEPTACLE

CBL-CC2 BK-00

200-H19 BK-16

122-J1 BU-16 J765-J33 BU-16 728-J14 BU-16

1 2

START AID SW 1701303

G-C7 3E-7996

P-C1 8T9834 1 OR-18 2 BK-18 3 BK-18 4 WH-18 5 GN-16 6 7 PU-18 8 9 PK-18 10 11 12 BK-18 13 PK-18 14 BR-18 15 BU-18 16 17 GN-18 18 PU-18 19 OR-18 20 21 22 BK-18 23 BK-18 24 OR-18 25 PK-18 26 27 BR-18 28 29 30 GN-18 31 BK-18 32 33 BK-18 34 GN-18 35 YL-18 36 37 WH-18 38 39 40 GY-18

G-C1 1698671 1 2 3 307-G38 OR-18 4 105-G3 BR-18

614-G56 PU-18

F720-G72 GN-18 998-G50 BR-18 998-G24 BR-18

1 2

454-CW1 GN-16

308-G39 YL-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

GEAR 5 GEAR 4 GEAR 3 GEAR 2 GEAR 1

231-CF1 BK-18 726-CF2 BU-18

GN-18 GN-18

BK-18 BK-18

NOTE C

C-C49 3E3364

CBL-CC1 RD-00

306-H1 GN-16

H64

A/C HI/LO PRESS SW 2 3 114-5333 1 A-P25

MUR440

ENG BLOCK C-C19 GND 3E3361 1 513-C74 OR-14 2 522-C58 WH-14

C-C20 3E3361

ENG SPD SNSR 6V2455

C-C3 1042921

THROT BACKUP SW 1762065

3

417-P27

R TURBO EXH TEMP RH TURBO INLET UNUSED UNUSED ING 1/3 RETURN UNUSED SOLENOID RETURN OIL PRES (FLTRD) COOLANT TEMP UNUSED INJ 2/4 RETURN INJ 12 POWER OIL RENEWAL SOL LH TURBO INLET AFTERCOOL TEMP INJ 1 POWER INJ 5/7 RETURN INJ 10 POWER FAN CLUTCH SOL ATMOSPHERIC PRES INJ 6/8 RETURN INJ 8 POWER BOOST PRES THROTTLE POS L TURBO EXH TEMP INJ 3 POWER INJ 9/11 RETURN INJ 6 POWER UNUSED UNUSED INJ 11 POWER INJ 5 POWER INJ 10/12 RETURN INJ 4 POWER UNUSED UNUSED INJ 9 POWER INJ 7 POWER UNUSED INJ 2 POWER

TRANSMISSION GEAR SWITCH 1188471

10 1 9 2 3 6 7 8 5 4

1 2

A/C ARC SUPPRESSOR 1068704 C-P10

BRAKE OIL TEMP SENSOR 1187226

H58

H60

922-K3 BR-16 GROUND GND VERIFY

J-C10 7N9738

+

CK-C4 9G4348 C-C2 9G4351

GN-14 GY-16 GN-16 BU-16 OR-16

J765-G6 BU-18 308-G39 YL-18 307-G38 OR-18 105-G3 BR-18 129-G12 BU-18 605-G52 YL-18 H430-G76 BU-16 612-G55 GY-18 201-G35 BK-18 611-G54 PU-16 M901-G80 YL-18 K952-G82 BR-18 454-G41 GN-18 462-G43 YL-18 411-G40 PK-18 123-G4 WH-18 606-G51 GY-18 200-G13 BK-18 136-G81 GN-18 727-G73 GN-18 E735-G75 PU-16 F718-G71 BU-18 700-G69 PK-18 102-G1 BU-16 103-G2 YL-16 521-G49 YL-16 610-G53 OR-16 F717-G70 YL-18 F720-G72 GN-18 K985-G74 BR-18 K986-G9 PK-18

F725-C37 WH-18 F723-C38 PK-18 F721-C14 GY-18 F718-C117 BU-18 F705-C118 PK-18 F707-C20 WH-18 113-C7 OR-14 F719-C120 BR-18 F720-C29 GN-18 412-C41 BU-18

(L) (R) S-2 S-1

BK-18 BK-18

3

2

F717-G70 YL-18 998-G17 BR-18 998-G24 BR-18

BR-18 PU-18 PK-18 OR-18 PK-18

L918-J35 GN-16

A B C

1 2

GN-18 GN-18

+10V GROUND SIGNAL

710-K10 GN-16 J764-K18 BR-16 709-K9 OR-16 705-K8 PK-16 704-K7 GY-16 703-K6 BU-16

+8V GROUND SIGNAL

BRAKE OVERSTROKE SWITCH 7V5647

T

K-C6 8T8667

769-J24 BU-16 770-J25 GN-16

TCS 4WAY SOL 9G9988

1 2

ALT

H-C9 9G4348 CK-C3 9G4351 T/C TEMP SNSR 1187226

124-G11 515-G44 516-G45 517-G46 518-G47

AUTO RETARDER SW 1701326

G-C3 3E-7996

F701-C59 F724-C35 F723-C38 F713-C60 F714-C52

767-J17 WH-16 J767-J21 GY-16

J-C7 1552269

XMSN SPD SNSR 1440178

A/C COMPRESSOR CLUTCH 7N-4287 C-P25

CBL-PP1 BK-02

FUEL LEVEL SENDER 1398667

201-F10 BK-16

109-C116 OR-04

ALTERNATOR 105 AMP @ HI IDLE 9X-7803 C-P20 R

CK-C1 8T9834

2

408-P18

200-G34 BK-18 200-G25 BK-18 200-G31 BK-18 200-G32 BK-18

103-G2 YL-16 614-G58 PU-18 614-G57 PU-18 102-G1 BU-16 610-G53 OR-16

A B 1 2 3 4 5 6 C D

291-P16 E707-P40 C413-P23

B

516-G45 GN-16

614-G57 PU-18

614-G60 PU-18 200-G16 BK-18

A B 1 2 3 4 5 6 C D

403-P17 270-P8

200-G5 BK-18

229-C33 BK-14 F724-C35 PU-18 F722-C119 OR-18 F717-C30 YL-18

769-RR7 BU-16 770-RR8 GN-16

1 2 3 4 5 6

K-C4 7N9738

PK-18 BK-18

OPERATOR STATION

5

481-P32 E735-P44 472-P31

426-P28

BLOWER SW 1570217

515-G44 GY-16

J766-G77 PU-18

E793-C26 BU-18 F715-C31 PU-16 892-C6 BR-18 150-C3 RD-14 229-C32 BK-14 150-C1 RD-14 E794-C25 YL-18 F716-C34 WH-16 893-C5 GN-18

767-RR6 WH-16 J767-RR3 GY-16

K-C3 7N9738

BK OIL DIV TEMP SW 3E6449

6

BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

H59

K-C2 7N9738

LOCKUP SOL 1446292

709-K9 OR-16 J764-K18 BR-16 710-K10 GN-16

J-C6 1552273

RR-C3 3E3382

AY-C2 7N8204

DNSHIFT SOL 1446292

705-K8 PK-16 922-K21 BR-16

AY-C3 7N7781

H60

UPSHIFT SOL 1446292

J767-J20 GY-16

126-J34 PK-16

WH-16 WH-16 BK-16 BK-16

403-C28 GN-18

H65

200-J3 BK-16

H60

H63

H67

H61

200-H19 BK-16 200-H9 BK-16 200-H10 BK-16

H61

F717-A192 YL-16 F717-A190 YL-16 F717-A191 YL-16 F718-A193 BU-16 F720-A194 GN-16 521-A118 YL-16 522-A119 WH-14

102-A4 BU-16 337-A96 WH-16 337-A96 WH-16

E790-A179 PK-16 998-A223 BR-16

337-H11 WH-16

472-F4 OR-16

F-C2 3E3361 1 447-F5 PK-16 2 201-F9 BK-16

H52

272-P9 411-P20 892-P45 C414-P24

273-P12 290-P15 F975-P47 E708-P43

CE-C1 G-C22 3E3373 3E3375 1 454-G42 GN-18 454-CE1 GN-16 2 454-G41 GN-18 3 123-G4 WH-18 4 123-G10 WH-18 123-CE2 WH-16

124-G11 GN-14

614-G59 PU-18 614-G58 PU-18 200-G5 BK-18

A B 1 2 3 4 5 6 C D

2

3

H39

892-CK6 BR-16 893-CK5 GN-16 A700-CK8 OR-16 998-CK9 BR-16 F702-CK10 GN-16

619-A250 GN-14

E790-A181 PK-16 K748-A203 OR-16 614-A237 PU-16 126-A37 PK-16 138-A40 GN-16 604-A126 OR-16 126-A34 PK-16 727-A164 GN-16 619-A250 GN-14 614-A147 PU-16 604-A126 OR-16 E790-A182 PK-16

605-A128 YL-16 606-A133 GY-16 307-A87 OR-16 307-A87 OR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 506-J8 PU-16

J-C12 1552269 FRAME GND 9G0028 1 612-J37 GY-16 2 200-J38 BK-16

H62

447-F5 PK-16

A-C16 9X7148

CH-C3 3E7990

H67

XMSN FLTR SW 9X7781

F-C3 F-P2 3E3367 1187226 OR-18 F975-F6 OR-16 A BK-18 201-F7 BK-16 B WH-18 446-F3 PU-16 C

F975-F6 OR-16 446-F3 PU-16 201-F2 BK-16

200-H15 BK-16

604-J9 OR-16 605-J10 YL-16 606-J11 GY-16 612-J12 GY-16 614-J13 PU-16 E750-J15 PU-16 J765-J16 BU-16 126-J18 PK-16

H66

200-H6 BK-08

200-J3 BK-16 200-J4 BK-14

200-J4 BK-14

426-F1 BR-16 201-F8 BK-16

200-J5 BK-16

799-CL15 799-CL17 251-CL14 251-CL12

200-A55 BK-14 123-A32 WH-16 105-A12 BR-16 105-A11 BR-16 105-A10 BR-16 124-A33 GN-14 129-A38 BU-16 200-A62 BK-16 201-A81 BK-16 454-A105 GN-16 610-A137 OR-16 200-A70 BK-16 308-A89 YL-16 136-A30 GN-16 H430-A150 BU-16

BK-16 BK-16 BK-16

CW-C5 7N9738

ARC PRESS SW 1119563

H49

NOTE B

A-C5 G-C2 3E6286 1130580 102-A3 BU-14 102-G1 BU-16 1 129-G12 BU-18 129-A38 BU-16 2 103-A7 YL-14 103-G2 YL-16 3 105-G3 BR-18 105-A10 BR-16 4 123-A32 WH-16 123-G4 WH-18 5 200-A62 BK-16 200-G13 BK-18 6 201-A81 BK-16 201-G35 BK-18 7 307-A87 OR-16 307-G38 OR-18 8 308-A88 YL-16 308-G39 YL-18 9 411-A100 PK-16 411-G40 PK-18 10 11 K952-G82 BR-18 K952-A231 BR-16 12 454-A105 GN-16 454-G41 GN-18 13 462-A106 YL-16 462-G43 YL-18 14 606-A135 GY-16 606-G51 GY-18 15 605-G52 YL-18 605-A130 YL-16 16 610-A137 OR-16 610-G53 OR-16 17 612-G55 GY-18 612-A143 GY-16 18 611-A139 PU-16 611-G54 PU-16 19 614-A144 PU-16 614-G56 PU-18 20 521-A118 YL-16 521-G49 YL-16 21 700-A157 PK-16 700-G69 PK-18 22 F717-A190 YL-16 F717-G70 YL-18 23 518-A117 OR-16 518-G47 OR-16 24 727-A163 GN-16 727-G73 GN-18 25 H430-G76 BU-16 H430-A150 BU-16 26 27 K985-G74 BR-18 K985-A234 BR-16 28 K986-A235 PK-16 K986-G9 PK-18 29 M901-A236 YL-16 M901-G80 YL-18 30 F720-A194 GN-16 F720-G72 GN-18 31 124-A33 GN-14 124-G11 GN-14 32 515-A114 GY-14 515-G44 GY-16 33 136-G81 GN-18 136-A30 GN-16 34 516-A115 GN-16 516-G45 GN-16 35 517-A116 BU-16 517-G46 BU-16 36 J765-G6 BU-18 J765-A176 BU-16 37 F718-A193 BU-16 F718-G71 BU-18 38 J766-A201 PU-16 J766-G77 PU-18 39 E735-A174 PU-16 E735-G75 PU-16 40 998-A225 BR-16 998-G50 BR-18

447-P30

WH-16 BU-16 BU-16 OR-16

CW-C6 3E3361

K992-CW7 PU-16 J766-CW2 PU-16

QUAD GAUGE MODULE 1666926

273-P12 BK-18 272-P9 BK-18 271-P11 BK-18 270-P8 BK-18 E707-P40 GN-18 C414-P24 BU-18 C413-P23 YL-18 E708-P43 PK-18 201-P10 BK-18 F975-P47 OR-18 E735-P44 PU-18 893-P46 GN-16 892-P45 BR-18 481-P32 GN-18 472-P31 OR-18 447-P30 PK-18 446-P29 PU-18 426-P28 BR-18 417-P27 GY-18 411-P20 PK-18 410-P19 WH-18 408-P18 WH-18 403-P17 GN-18 291-P16 BK-18 290-P15 BK-18 113-P1 OR-18

H28

H32

MOTOR

H62

H60

AY-C1 J-C11 3E3388 1552264 1 C985-J31 BU-16 C985-AY13 BU-16 2 K952-AY9 BR-16 K952-J30 BR-16 3 H428-J6 GY-16 H428-AY1 GY-16 4 H429-J7 BU-16 H429-AY2 BU-16 5 J767-J23 GY-16 J767-AY6 GY-16 6 775-J28 BR-16 775-AY5 BR-16 7 774-J27 YL-16 774-AY4 YL-16 8 773-J26 GY-16 773-AY3 GY-16

TCS PROPN SOL 3T0062

J767-RR3 GY-16

H64

GN/BK-14 BK-14

H51

H58

426-F1 BR-16

P-C3 CR-C2 3E3379 3E3382 1 BK-18 201-CR4 2 201-CR2 BK-18 3 201-CR3 BK-18 4 BK-18 5 6 201-CR1 201-P48 BK-16

HEADLAMP SW 1701305

H56

CL-C1 1552252

102-A3 BU-14

A-C28 169-8668 1 308-A90 YL-16 2 200-A70 BK-16

MUR440

H51

998-A223 BR-16

H58

WSHLD WASHER MOTOR 1754143

J-C8 1552269 506-J8 PU-16 1 200-J22 BK-16 2

DOME LAMP 7N9943 8C9678 M-P5

H22

H66

H58 H67

606-E31 GY-16

AY-C6 1042921 C985-AY15 BU-16 A J767-AY7 GY-16 B H429-AY2 BU-16 C

J765-J33 BU-16 122-J1 BU-16 728-J14 BU-16

J765-J19 BU-16 J765-J33 BU-16 C985-J31 BU-16 K952-J30 BR-16 H428-J6 GY-16 H429-J7 BU-16 767-J17 WH-16 769-J24 BU-16 770-J25 GN-16 773-J26 GY-16 774-J27 YL-16 775-J28 BR-16 J767-J20 GY-16

612-J36 GY-16 612-J37 GY-16 J765-J16 BU-16

OR-16 YL-16 GY-16 PU-16 PU-16 126-J18 PK-16 604-J9 605-J10 606-J11 614-J13 E750-J15 612-J12 GY-16

126-J2 PK-16

WH-16 WH-16 K-C9 1552269

G704-K5 YL-16 E790-K20 PK-16

1 2

WH-16 WH-16 1 2

K-C8 1552269

614-E3 PU-16

AY-C5 1042921 C985-AY14 BU-16 A J767-AY8 GY-16 B H428-AY1 GY-16 C

K952-A232 BR-16 K952-A231 BR-16 537-A121 GN-16 C985-A227 BU-16

728-A165 BU-16 126-A36 PK-16 E750-A175 PU-16

J767-A202 GY-16 506-A113 PU-16 122-A14 BU-16 H428-A108 GY-16 H429-A109 BU-16 C985-A227 BU-16 987-A219 WH-16 E790-A182 PK-16 604-A126 OR-16 605-A128 YL-16 J765-A200 BU-16 E750-A175 PU-16 126-A36 PK-16 K952-A232 BR-16 606-A133 GY-16 612-A142 GY-16 767-A166 WH-16 770-A168 GN-16 769-A167 BU-16 773-A169 GY-16 614-A147 PU-16 728-A165 BU-16 775-A171 BR-16 774-A170 YL-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 GY-16 PU-16 BU-16 GY-16 BU-16 BU-16 WH-16 PK-16 OR-16 YL-16 BU-16 PU-16 PK-16 BR-16 GY-16 GY-16 WH-16 GN-16 BU-16 GY-16 PU-16 BU-16 BR-16 YL-16

922-K3 BR-16 E790-K4 PK-16 G704-K5 YL-16 703-K6 BU-16 704-K7 GY-16 705-K8 PK-16 709-K9 OR-16 710-K10 GN-16 721-K11 BR-16 722-K12 WH-16 723-K13 OR-16 724-K14 YL-16 725-K15 GN-16 726-K16 BU-16 126-K17 PK-16

G705-K2 GN-16

H61

F-C5 9X7146

KEY SW ARC SUPPRESSOR 1068704

H22

109-H3 OR-04

126-E12 PK-16

RAISE SOL 1125874

OPERATOR STATION

8N1518 H-C1

H65

H67

G705-K2 GN-16 E790-K19 PK-16 E750-E9 PU-16

604-E4 OR-16

GN-18 GN-18

J-C9 7N-9738 1 2

J767-J20 506-J8 122-J1 H428-J6 H429-J7 C985-J31 987-J32 E790-J29 604-J9 605-J10 J765-J19 E750-J15 126-J2 K952-J30 606-J11 612-J36 767-J17 770-J25 769-J24 773-J26 614-J13 728-J14 775-J28 774-J27

J764-L50 BR-16

922-L60 BR-16 E790-L44 PK-16 G704-L46 YL-16 703-L19 BU-16 704-L20 GY-16 705-L21 PK-16 709-L24 OR-16 710-L27 GN-16 721-L35 BR-16 722-L36 WH-16 723-L37 OR-16 724-L38 YL-16 725-L39 GN-16 726-L40 BU-16 126-L5 PK-16

G705-L47 GN-16

J764-L51 BR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

EXHAUST DIV SOL 1013430

RD-18 BK-18 M-C4 7N7781 RD-18 103-M2 YL-14 1 BK-18 2 200-M15 BK-16 WH-18 3 602-M29 WH-16

998-A224 BR-16

H51

H28

A/C BLOWER MOTOR 1129565

RH SPEAKER 6T7695

+ -

J766-A201 PU-16 M901-A236 YL-16 K985-A234 BR-16 K986-A235 PK-16 521-A118 YL-16 F717-A190 YL-16 H52 F718-A193 BU-16 F720-A194 GN-16 998-A225 BR-16 522-A119 WH-14 N-C2 A-C15 3E3382 169-8672 1 GY-14 515-A114 GY-14 2 BK-14 200-A55 BK-14 3 516-A115 GN-16 GN-14 4 517-A116 BU-16 BU-14 5 522-A119 WH-14 WH-14 6 518-A117 OR-16 OR-14 102-A5 BU-14 102-A4 BU-16 102-A2 BU-14

N-P1 1259740 BLOWER MOTOR DROPPING RESISTOR

MOTOR

998-A222 BR-16 452-A104 PU-16 H55 450-A102 YL-16

614-A144 PU-16 462-A106 YL-16 727-A163 GN-16 426-FF14 BR-16 201-FF6 BK-16 446-FF15 PU-16

+V DISPLAY GROUND CLOCK DATA LOAD ADDRESS SEL

ATA DATA LINK (-) SHUTDOWN SIG N/O CAT DAT LINK (-) +BATTERY -BATTERY +BATTERY ATA DATA LINK (+) SHUTDOWN SIG N/C CAT DATA LINK (+) UNUSED -BATTERY TIMING CAL A/C STATUS SW THROTTLE BYPASS UNUSED UNUSED FUEL FILTER SW TIMING CAL + USER DEF SHUTDOWN BU SOUND REDUCTN ORS RLY START AID HOLD RELAY KEY SW ON LOW OIL LVL SW MANUAL START AID SW COOLANT FLOW SW UNUSED SHUT/FAN BRK SOL DIGITAL RETURN ANALOG RETURN CRANKCASE PRESS +V TIMING UNUSED PRELUBE RELAY +V THROTTLE +5V ANALOG SUPPLY OIL PRES (UNFLTR) SPD TIMING ENGINE FAN SPD START AID ON RELAY

OR-18 BK-18 WH-18

FRAME GROUND

REF: 108-1029 BEACON 128-6985 BEACON 9U-7206 FLORESCENT LAMP

T

M-C2 3E3360 1 410-M20 WH-16 2 201-M19 BK-16

H32

8N1517 A-C18

A/C THERMOSTAT SWITCH 3E5464

N-C1 3E3361

AM/FM RADIO 1736530 1736532

H39

CBL-GA1 RD-00

+V GROUND SIGNAL

OR-18 BK-18 WH-18

J-C1 9X7144

LOWER SOL 1125874

J764-K18 BR-16 710-K10 GN-16 709-K9 OR-16 J764-K1 BR-16 726-K16 BU-16 725-K15 GN-16 704-K7 GY-16 703-K6 BU-16 724-K14 YL-16 922-K3 BR-16 705-K8 PK-16 723-K13 OR-16 126-K17 PK-16 721-K11 BR-16 722-K12 WH-16 G704-K5 YL-16 G705-K2 GN-16 E790-K4 PK-16

200-E2 BK-16

511-M23 BR-16 512-M24 GN-16

3E6328 ACTION ALARM (MONITOR)

DOOR SWITCH 9D4068

H51

H55

515-N6 200-N2 516-N7 517-N8 522-N10 518-N9

200-N1 BK-14 515-N4 GY-14

EXH DIVERTER SW 1701315

H430-A150 BU-16

H57

FF-C3 9X7145

H51

998-A221 BR-16 998-A225 BR-16

H50

+24V PWR 9R7941

H24

3

H28

CBL-LL1 RD-00 CBL-GG1 RD-00

RH PARKBK RETRACT PRESS 1578394

769-RR7 BU-16

+V GROUND SIGNAL

612-E1 200-E2 614-E3 604-E4 605-E30 606-E31 J765-E7

612-E1 GY-16

A-C17 9X7143

CAB GROUND

GN-18 GN-18

604-E13 OR-16 604-E22 OR-16 604-E18 OR-16 604-E26 OR-16 614-E17 PU-16 614-E21 PU-16 614-E24 PU-16 614-E10 PU-16 614-E28 PU-16 614-E8 PU-16 606-E6 GY-16 606-E29 GY-16

605-E30 YL-16

H58

767-RR6 WH-16

K-C7 7X6222

J764-K1 BR-16

L-C5 9X0145

H56

H50

H24

1

2

201-FF6 BK-16 F975-FF26 OR-16 F975-FF27 OR-16 446-FF15 PU-16 426-FF14 BR-16 447-FF16 PK-16 472-FF17 OR-16 727-A163 GN-16 462-A106 YL-16 614-A144 PU-16 J765-A176 BU-16 307-A87 OR-16 606-A135 GY-16 H48 605-A130 YL-16 611-A139 PU-16 K952-A231 BR-16 411-A100 PK-16 H40 E735-A174 PU-16 103-A7 YL-14 612-A143 GY-16 700-A157 PK-16

H28

103-M2 YL-14 200-M15 BK-16 103-M3 YL-16

614-A237 PU-16 614-A145 PU-16 614-A144 PU-16

200-A58 BK-16 102-A4 BU-16

PAYLOAD MONITOR OPERATOR DISPLAY 9X6847

H51

337-A96 WH-16

H57

+ BATTERY GROUND +24V OUT TX LCD OUT LCD CLOCK LCD LATCH TEST/SET MODE

GN-18 BK-18 WH-18 BU-18 BR-18 GY-18 PK-18 PU-18

H24

201-M19 BK-16 410-M20 WH-16

H39

OR-18 BK-18 GN-18 WH-18 YL-18 BU-18

A700-C8 OR-18

200-M16 BK-16 113-M6 OR-16 A513-M28 PK-16 135-M10 BU-16

337-A96 WH-16

138-A40 GN-16 H21

HAZARD SW 1655957

6

H40

1 2

H24

H39

F709-A188 BU-16 F710-A189 BR-16 F717-A192 YL-16 F721-A195 GY-16 F723-A196 PK-16 998-A222 BR-16

H29

614-A146 PU-16 126-A37 PK-16 126-A34 PK-16

728-A165 BU-16

H48

CH-C7 9G3675 1 138-CH1 GN-16 2 251-CH6 BK-16 3 799-CH18 WH-16 4 863-CH29 BU-16 5 864-CH30 BR-16 6 865-CH31 GY-16 7 866-CH32 PK-16 8 867-CH33 PU-16

LH SPEAKER 508-M21 PU-16 + 6T7695 509-M22 WH-16 M-C5 3E3384 LEFT SPKR WH/BK BR/BK 1 509-M22 WH-16 WH/GN LEFT SPKR + 2 508-M21 PU-16 BK GROUND 3 200-M16 BK-16 BU 4 113-M6 OR-16 + BATTERY (24V) YL 5 A513-M28 PK-16 + BATTERY (MEMORY) RD 6 135-M10 BU-16 + BATTERY (12V) GY/BK VI/BK 7 512-M24 GN-16 RIGHT SPKR GY/VI 8 511-M23 BR-16 RIGHT SPKR + ANTENNA

998-A224 BR-16 F707-A186 WH-16

H55

306-A86 GN-16

H43

200-N3 BK-14 522-N10 WH-14

M-C8 3E-7996

H56

126-A35 PK-16

GN-16 BU-16 BR-16 BK-16 BU-16

102-A5 BU-14

STOPLAMP SUPPRESSOR 1068704

H26

270-P8 271-P11 272-P9 273-P12

661-P33 GN-18 662-P34 YL-18 200-P6 BK-18 663-P35 GY-16 201-P7 BK-18 F975-P47 OR-18 E735-P44 PU-18 893-P46 GN-16 892-P45 BR-18 481-P32 GN-18 472-P31 OR-18 447-P30 PK-18 446-P29 PU-18 426-P28 BR-18 417-P27 GY-18 411-P20 PK-18 410-P19 WH-18 408-P18 WH-18 403-P17 GN-18 291-P16 BK-18 290-P15 BK-18 113-P1 OR-18

K988-CW4 K989-CW5 K927-CW3 K991-CW6

CW-C4 7N9738

K988-CW4 WH-16 K927-CW10 BU-16

T 1 2 3 4 5 6 135-UU4 BU-16

J765-UU16 BU-16 200-UU5 BK-16 200-M18 BK-16 126-M8 PK-16 987-M36 WH-16 M728-M35 WH-16

H33

H50

636-CH12 820-CH24 818-CH22 250-CH2 635-CH9

H51

H52

H25

H12

H34

3

5

A B 1 2 3 4 5 6 C D

614-M34 PU-16

H30

E790-A180 PK-16 321-A94 BR-16 706-A158 BR-16 720-A161 PU-16 J765-A197 BU-16 M728-A204 WH-16 892-A208 BR-16 893-A214 GN-16 614-A146 PU-16

799-CH19 WH-16 799-CH20 WH-16 799-CH17 WH-16

H33 2

201-FF4 BK-16

201-FF5 BK-16

H57

87 87a

1 2

200-A63 500-A110 501-A111 502-A112 119-A21

307-A87 OR-16 K952-A231 BR-16

605-A128 YL-16

537-A121 GN-16

619-A151 GN-16

605-A127 YL-16 606-A132 GY-16

611-A140 PU-14

619-A250 GN-14

605-M30 YL-16

H38

H55

892-FF23 BR-16 893-FF24 GN-16 F975-FF25 OR-16 201-FF3 BK-16

UU-C1 L-C4 3E5176 3E5179 1 126-L4 PK-16 126-UU1 PK-16 2 614-L18 PU-16 614-UU8 PU-16 3 200-UU5 BK-16 200-L7 BK-16 4 J765-L54 BU-16 J765-UU16 BU-16 5 711-L28 BR-16 711-UU9 BR-18 6 H710-L48 PK-16 H710-UU15 PK-16 7 716-UU14 BU-18 716-L33 BU-16 8 715-UU13 GN-18 715-L32 GN-16 9 714-UU12 YL-18 714-L31 YL-16 10 713-UU11 OR-18 713-L30 OR-16 11 712-UU10 WH-18 712-L29 WH-16 12 135-UU4 BU-16

M-C7 3E-7996 A 614-M33 PU-16 B 1 2 3 537-M27 GN-16 4 5 6 537-M26 GN-16 C D

606-M31 GY-16 537-M25 GN-16

109-A13 OR-04 101-A1 RD-04

103-JJ6 YL-14 958-JJ65 YL-16

UU-C3 3E3361

819-CH23 GY-16

614-M32 PU-16 200-M17 BK-16

SPEED

446-P29

FF-C1 P-C2 9X0146 7X6222 113-P1 OR-18 113-FF1 OR-16 1 200-P6 BK-18 200-FF2 BK-16 2 201-P7 BK-18 201-FF4 BK-16 3 290-P15 BK-18 290-FF7 BK-16 4 291-P16 BK-18 291-FF8 BK-16 5 403-P17 GN-18 403-FF9 GN-16 6 7 481-P32 GN-18 481-FF18 GN-16 8 410-FF11 WH-16 410-P19 WH-18 9 411-FF12 PK-16 411-P20 PK-18 10 11 417-FF13 GY-16 417-P27 GY-18 12 426-P28 BR-18 426-FF14 BR-16 13 14 446-P29 PU-18 446-FF15 PU-16 15 447-P30 PK-18 447-FF16 PK-16 16 472-P31 OR-18 472-FF17 OR-16 17 661-P33 GN-18 661-FF19 GN-16 18 662-P34 YL-18 662-FF20 YL-16 19 663-P35 GY-16 663-FF21 GY-16 20 892-FF23 BR-16 892-P45 BR-18 21 893-FF24 GN-16 893-P46 GN-16 22 F975-P47 OR-18 F975-FF27 OR-16 23 E735-P44 PU-18 E735-FF22 PU-16 24 408-P18 WH-18 408-FF10 WH-16

290-FF7 BK-16 291-FF8 BK-16 403-FF9 GN-16 408-FF10 WH-16 410-FF11 WH-16 411-FF12 PK-16 481-FF18 GN-16 E735-FF22 PU-16 417-FF13 GY-16 661-FF19 GN-16 662-FF20 YL-16 663-FF21 GY-16

H45

H24

H38

E790-A178 PK-16

SHIFT LEVER BACKLTG 1636508

H33

HEADLAMP RLY 3E5239

STOPLAMP RLY 3E5239

113-FF1 OR-16 200-FF2 BK-16

1 2

200-A61 BK-16

201-FF5 BK-16

200-A63 BK-16

H34

1 2

JJ-C3 9X-1054

200-A61 BK-16

614-A145 PU-16

200-A76 BK-16

173-JJ41 YL-14

103-JJ3 YL-14 103-JJ4 YL-14 105-JJ7 BR-16

714-UU12 YL-18 713-UU11 OR-18 712-UU10 WH-18 9W3089 UU-C5 SHIFT LEVER POS SNSR 1267896

JJ-C12 169-8668

85

1 5 2 4 3 86 30

87 87a

86 30

87 87a

JJ-C2 9X-1054

85

1 5 2 4 3

1 5 2 4 3

H27

102-JJ2 BU-14 610-JJ59 OR-14 200-JJ48 BK-16 619-JJ60 GN-14

103-JJ5 YL-14 103-JJ63 YL-14 958-JJ64 YL-16 604-JJ58 OR-14

136-JJ62 GN-14 K748-JJ20 OR-16 E790-JJ57 PK-16 727-JJ55 GN-14 JJ-C1 9X-1054

LEVER 4 LEVER 3 LEVER 2

716-UU14 BU-18 715-UU13 GN-18 J765-UU17 BU-18 711-UU9 BR-18 126-UU2 PK-18

TACH

A-C41 169-8668 1 322-A95 GY-16 2

H48

+ UU-C4 1071984

200-UU7 BK-16

10 1 9 2 3 6 7 8 5 4

NEUTRAL GND VERIFY LEVER 5 GROUND LEVER 1 +V

109-CG1 OR-6

308-JJ54 YL-16 200-JJ47 BK-16

112-JJ12 PU-08

112-JJ17 PU-08

112-JJ23 PU-08

GN-14 YL-14 YL-14 YL-14

102-JJ2 BU-14

200-JJ48 BK-16

112-JJ8 PU-08

136-JJ34 GN-16

+V DISPLAY GROUND CLOCK DATA LOAD ADDRESS SEL

HORN SW 2T3360

614-UU8 PU-16 200-UU6 BK-16

H38

103-JJ5 YL-14

OR-18 BK-18 GN-18 WH-18 YL-18 BU-18

200-P4 BK-18 200-P5 BK-18 663-P36 GY-16 663-P37 GY-16

H40

HOIST LEVER POS SNSR UU-C2 1042921 1618937 126-UU3 PK-16 A +V OR-18 GROUND BK-18 J765-UU18 BU-16 B SIGNAL BR-18 H710-UU15 PK-16 C

103-JJ3 YL-14 105-JJ7 BR-16 173-JJ41 YL-14

103-JJ4 YL-14 200-JJ47 BK-16

H46

113-P1 201-P10 271-P11 410-P19 893-P46

229-C32 BK-14 229-C33 BK-14 229-C33 BK-14 229-C32 BK-14

101-W5 RD-14

112-JJ8 PU-08 112-JJ15 PU-14 112-JJ14 PU-16

124-JJ31 GN-14 112-JJ16 PU-16 126-JJ32 PK-16

112-JJ13 PU-14

136-JJ34 GN-16 185-JJ43 YL-14

DOME LAMP BKR 6T3643

TURN SIG/ WIPER/WASHER/ HI BEAM SW 1416579

H45

H40

102-JJ2 BU-14

109-CG1 OR-6

606-A133 GY-16

150-JJ39 RD-14 150-JJ40 RD-14

102-JJ1 BU-14 102-JJ2 BU-14

101-W3 RD-14

112-JJ10 PU-16

126-JJ32 PK-16 101-W4 RD-08

112-JJ19 PU-16 120-JJ45 YL-16 176-JJ42 OR-16

112-JJ18 PU-16

112-JJ24 PU-14

129-JJ33 BU-16

122-JJ29 BU-16

112-JJ46 PU-16

103-JJ3 YL-14 105-JJ7 BR-16 173-JJ41 YL-14

136-JJ62 103-JJ5 103-JJ6 103-JJ63

635-CH9 BU-16 799-CH19 WH-16 636-CH12 GN-16 799-CH17 WH-16

113-A18 OR-16

141-JJ37 PK-14 121-JJ28 YL-14 140-JJ36 BU-14

1 2

1 2

201-JJ50 BK-16

201-JJ49 BK-16 138-JJ35 GN-16

101-W16 RD-08 101-A1 RD-04

KEY SW BKR 6T3642

15A

150-JJ40 RD-14

H48

201-FF5 BK-16

304-H18 WH-10

RR-C2 9D3955 767-RR5 WH-16 J767-RR1 GY-16 770-RR8 GN-16

SUPPL STER BKR 6T3642

H46

H46

10A

CBL-CC2 BK-00

A B C

10A

619-A152 A608-A156 575-A123 506-A113 119-A22 605-A129 537-A121 606-A134 590-A124

BR OR WH GY YL GN RD BU RD/WH PK PU BK

P-C9 3E3379 1 E707-P39 GN-18 2 201-P13 BK-18 3 E708-P41 PK-18 4 C413-P22 YL-18 5 C414-P25 BU-18 6

H46

H38

H430-A150 BU-16 200-A73 BK-16 E790-A178 PK-16 307-A87 OR-16 450-A102 YL-16 452-A104 PU-16 614-A148 PU-16 K748-A203 OR-16

STRAP-MM1

1 2

H58

H59

+V GROUND SIGNAL

A/C BKR 6T3643

502-A112 501-A111

A-C29 169-8674 OR-16 1 GN-16 2 3 4 GN-14 5 GY-16 6 YL-16 7 PU-16 8 PK-16 9 YL-16 10 GN-16 11 GY-16 12 GY-16

H49 H50

H35

704-K7 GY-16 922-K22 BR-16

RR-C1 9D3955 767-RR4 WH-16 J767-RR2 GY-16 769-RR7 BU-16

15A

1

SPEEDO/TACH MODULE 6V6457

200-P2 BK-18 200-P3 BK-18 661-P33 GN-18 662-P34 YL-18

H50

H49

H45

101-H16 RD-10

RH WHEEL SPEED SENSOR 3T2469

A B C

101-W1 RD-08

185-JJ43 YL-14 102-JJ1 BU-14 150-JJ39 RD-14

126-JJ32 PK-16

SUPPL STER RLY 3E5239 201-FF5 BK-16 200-A63 BK-16 200-A61 BK-16 200-A76 BK-16

101-W2 RD-14

BU-16 RD-16 BK-16

A

+V GROUND SIGNAL

112-JJ21 PU-16 112-JJ22 PU-16

112-JJ66 PU-14

CAB GND 9G0028

CH-C4 A-C23 3E3379 3E3381 1 138-CH1 GN-16 138-A40 GN-16 2 3 710-A160 GN-16 710-CH4 GN-16 4 707-A159 PU-16 707-CH13 PU-16 5 891-A205 BU-16 891-CH34 BU-16 6

GN-18 GN-18

799-CL17 WH-16 251-CL14 BK-16 861-CL18 PU-16 799-CL15 WH-16 251-CL12 BK-16 860-CL19 PK-16

LH PARKBK RETRACT PRESS 1578394

LH WHEEL SPEED SENSOR 3T2469

112-JJ9 PU-16

176-JJ42 OR-16

124-JJ31 GN-14

506-A113 PU-16 987-A219 WH-16 122-A14 BU-16 773-A169 GY-16 769-A167 BU-16 775-A171 BR-16 774-A170 YL-16 J767-A202 GY-16 J765-A200 BU-16 767-A166 WH-16 770-A168 GN-16 612-A142 GY-16 H429-A109 BU-16 H428-A108 GY-16 K952-A230 BR-16

E790-L45 PK-16 200-L7 BK-16 614-L18 PU-16 126-L3 PK-16

707-L23 PU-16 452-L17 PU-16

891-L57 BU-16

450-L16 YL-16

E750-L42 PU-16 G705-L47 GN-16

J765-L53 BU-16 707-L23 PU-16 306-L13 GN-16 307-L14 OR-16 321-L15 BR-16 450-L16 YL-16 452-L17 PU-16 706-L22 BR-16 M728-L56 WH-16 720-L34 PU-16 728-L41 BU-16 E750-L42 PU-16 K748-L55 OR-16 892-L58 BR-16 893-L59 GN-16 891-L57 BU-16 H430-L11 BU-16 126-L3 PK-16 614-L18 PU-16 200-L7 BK-16 E790-L45 PK-16 709-L24 OR-16

G704-L46 YL-16

321-L15 BR-16 710-L25 GN-16

XMSN/CHASSIS CONTROL (TCC) 1646901

1 2

OR-18 BK-18 YL-18

129-JJ33 BU-16 122-JJ29 BU-16 123-JJ30 WH-16

15A

ELEC WDO BKR 6T3643

TURN SIG BKR 6T3643

MAIN POWER RLY 1654026

A254-R27 BK-16 A254-R34 BK-16

J2

774-AY4 YL-16 K952-AY10 BR-16 775-AY5 BR-16 K952-AY11 BR-16

+BATTERY GROUND SIGNAL

CL-C3 3E-3370 A 799-CL15 WH-16 B 251-CL12 BK-16 C 860-CL19 PK-16

OR-16 BK-16 PU-16 GY-16

GY-16 GY-16 BK-16 BK-16 BK-16 BK-16

1 4 2 3

RD-18 BK-18 WH-18

AH-C3 1042921 A WH-16 B 200-AH8 BK-16 C

E-C7 1552272 604-E26 200-E27 614-E28 606-E29

612-E20 612-E15 200-E14 200-E23 200-E27 200-E19

J-C2 155-2252 1 612-J12 GY-16 2 200-J4 BK-14 3 614-J13 PU-16 4 604-J9 OR-16 5 605-J10 YL-16 6 606-J11 GY-16 7 J765-J16 BU-16 8 9 E750-J15 PU-16 10 11 12 126-J18 PK-16

E-C1 3E5179 GY-16 BK-16 PU-16 OR-16 YL-16 GY-16 BU-16

WH BK WH BK

RH REAR STRUT PRESS 1753186

T

1 2 3 4

605-E25 YL-16 605-E5 YL-16

306-L13 307-L14 321-L15 450-L16 452-L17 706-L22 707-L23 M728-L56 720-L34 E750-L42 891-L57 892-L58 893-L59 E790-L45 K748-L55 J765-L53 728-L41 710-L26

H31

H31

H60

773-AY3 GY-16 K952-AY12 BR-16

RH RR PARK/ TURN LAMP 1350427

S

A B C

OR-16 BK-16 PU-16 YL-16

CT-C1 E-C2 3E3382 1552273 1 OR-16 604-E13 OR-16 2 BK-16 200-E14 BK-16 3 GY-16 612-E15 GY-16 4 614-E8 PU-16 5 PU-16 614-E17 PU-16 6 WH-16 605-E5 YL-16

AH-C2 1042921 604-AH1 OR-16 200-AH7 BK-16 614-AH4 PU-16

RD-18 BK-18 WH-18

105A

ALT BKR 3E7294

185-JJ43 YL-14 102-JJ1 BU-14 150-JJ39 RD-14 126-JJ32 PK-16 150-JJ40 RD-14 103-JJ3 YL-14 105-JJ7 BR-16 173-JJ41 YL-14 140-JJ36 BU-14 958-JJ56 YL-16 619-JJ60 GN-14 610-JJ59 OR-14 604-JJ58 OR-14 K748-JJ20 OR-16 727-JJ55 GN-14 E790-JJ57 PK-16 136-JJ61 GN-16 200-JJ44 BK-16 308-JJ54 YL-16

200-A76 BK-16

L-C3 A-C4 7X6222 9X0146 PK-16 126-A35 PK-16 1 2 BU-16 H430-A150 BU-16 3 PU-16 614-A148 PU-16 4 BK-16 200-A73 BK-16 5 6 GN-16 306-A86 GN-16 7 OR-16 307-A87 OR-16 8 BR-16 321-A94 BR-16 9 YL-16 450-A102 YL-16 10 PU-16 452-A104 PU-16 11 BR-16 706-A158 BR-16 12 707-A159 PU-16 PU-16 13 WH-16 M728-A204 WH-16 14 PU-16 720-A161 PU-16 15 PU-16 E750-A175 PU-16 16 891-A205 BU-16 BU-16 17 BR-16 892-A208 BR-16 18 GN-16 893-A214 GN-16 19 PK-16 E790-A178 PK-16 20 OR-16 K748-A203 OR-16 21 BU-16 J765-A197 BU-16 22 BU-16 728-A165 BU-16 23 710-A160 GN-16 GN-16 24

J764-K18 BR-16

710-L27 GN-16 H710-L48 PK-16

710-L26 GN-16 J765-L52 BU-16

710-L25 GN-16

E790-L43 PK-16

E790-L43 PK-16

H11

1 2 3

RH STOP/ TAIL LAMP 1350426

10A GAUGE LAMP BKR 6T3642

15A

H47

605-A129 YL-16 200-A63 BK-16 605-A130 YL-16 606-A135 GY-16 611-A139 PU-16 307-A87 OR-16 K952-A231 BR-16 J765-A176 BU-16

H34

126-L3 H430-L11 614-L18 200-L7

H11

WH-18 BK-18

B

E-C8 1552272 604-E22 200-E23 614-E24 605-E25

AH-C1 E-C3 3E3382 1552273 1 604-AH1 OR-16 604-E18 OR-16 2 200-AH2 BK-16 200-E19 BK-16 3 612-AH3 GY-16 612-E20 GY-16 4 614-E10 PU-16 5 614-AH4 PU-16 614-E21 PU-16 6 WH-16 606-E6 GY-16

AH-C4 1552273 612-AH3 GY-16 1 200-AH6 BK-16 2

WH-18 BK-18

WIPER BKR 6T3642

10A

BK CONT BKR 6T3642

HDLAMP BKR 3T2662

H28

H35

E-C5 7N7781 126-E12 PK-16 E750-E9 PU-16 J765-E7 BU-16

1 2 3

J767-AY6 GY-16

604-CT1 200-CT2 612-CT3

RD-18 BU-18 BK-18

+ BATTERY SOLENOID GROUND

1 2 3 4

614-CT4

RH BKUP LAMP 1712065

10A

XMSN CONT BKR 6T3642

15A

SPARE BKR 6T3643

200-A54 BK-08

J765-E7 BU-16 E750-E9 PU-16 126-E12 PK-16

E-C6 1552269 612-E11 GY-16 200-E16 BK-16

CT-C4 1552273 1 612-CT3 GY-16 2 200-CT8 BK-16

WH-18 BK-18

AIR DRYER BKR 6T3642

10A

202-L10 BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L-C2 3E6287

J767-AY7 GY-16

LH BKUP LAMP 1712065

CATERPILLAR MONITORING SYSTEM BKR 6T3642

10A

537-A121 GN-16 619-A152 GN-14 606-A134 GY-16

H12

E790-L45 PK-16

C985-AY13 BU-16

T

RD-18 BK-18 WH-18

290-JJ52 BK-16 291-JJ53 BK-16 201-JJ49 BK-16 138-JJ35 GN-16 141-JJ37 PK-14 147-JJ38 PU-16 113-JJ26 OR-16 119-JJ27 PK-16 129-JJ33 BU-16 122-JJ29 BU-16 123-JJ30 WH-16 120-JJ45 YL-16 176-JJ42 OR-16 124-JJ31 GN-14 121-JJ28 YL-14

PAYLOAD BKR 6T3642

10A

PRELUBR BKR 6T3642

10A

101-W12 RD-14

101-W7 RD-14

A B PAYLOAD C DOWNLOAD D PORT E 9D3374 CH-C2

15A

101-W8 RD-14

P-C4 3E3379 1 E707-P38 GN-18 2 201-P14 BK-18 3 E708-P42 PK-18 4 C413-P21 YL-18 5 C414-P26 BU-18 6

A-C39 1698672

200-A63 BK-16 500-A110 BR-16 119-A21 PK-16 619-A152 GN-14 A608-A156 GY-16 575-A123 YL-16 506-A113 PU-16 119-A22 PK-16 605-A129 YL-16 537-A121 GN-16 606-A134 GY-16 590-A124 GY-16

H47

H21

UNUSED UNUSED SOLENOID RETURN UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED HOIST LEVER UNUSED BODY RAISE SOL UNUSED +10V SUPPLY UNUSED UNUSED BODY UP SW BODY LOWER SOL UNUSED UNUSED UNUSED ENGINE SPEED UNUSED UNUSED UNUSED UNUSED NEUTRAL OUTPUT UNUSED UNUSED UNUSED UNUSED UNUSED BODY RAIDE OUTPUT T/C OUT SPEED UNUSED BACKUP ALARM XMSN OUT SPEED UNUSED UNUSED

713-L30 OR-16 726-L40 BU-16 728-L41 BU-16

307-L14 OR-16

E790-L44 PK-16 126-L5 PK-16 703-L19 BU-16 704-L20 GY-16 705-L21 PK-16 709-L24 OR-16 721-L35 BR-16 722-L36 WH-16 723-L37 OR-16 725-L39 GN-16 724-L38 YL-16 726-L40 BU-16 G704-L46 YL-16 G705-L47 GN-16 922-L60 BR-16 J764-L50 BR-16 J764-L49 BR-16 J764-L51 BR-16

126-L5 PK-16 E790-L44 PK-16

BU-16 BK-16 PU-16 PK-16 WH-16 YL-16 GN-16 OR-16 BU-16 BR-16 PK-16 J765-L54 200-L7 614-L18 126-L4 712-L29 714-L31 715-L32 713-L30 716-L33 711-L28 H710-L48

202-L12 BK-16 716-L33 BU-16 712-L29 WH-16 706-L22 BR-16 720-L34 PU-16 715-L32 GN-16 126-L6 PK-16 721-L35 BR-16 722-L36 WH-16 723-L37 OR-16 724-L38 YL-16 725-L39 GN-16

126-L1 PK-16 202-L8 BK-16 892-L58 BR-16 H430-L11 BU-16 202-L9 BK-16 126-L2 PK-16 922-L60 BR-16 306-L13 GN-16 893-L59 GN-16 K748-L55 OR-16 705-L21 PK-16 703-L19 BU-16

711-L28 BR-16 J764-L49 BR-16 J765-L52 BU-16 M728-L56 WH-16 704-L20 GY-16 714-L31 YL-16

126-L3 PK-16 126-L5 PK-16

E790-L44 PK-16

200-E16 BK-16

S

6T6066

290-JJ52 BK-16

10A

CIGAR LTR BKR 6T3642

H42

820-CH24 BU-16 250-CH2 BK-16 819-CH23 GY-16 818-CH22 BR-16 799-CH20 WH-16

H46

H46

119-A21 PK-16 119-A22 PK-16 322-A95 GY-16 500-A110 BR-16 506-A113 PU-16 575-A123 YL-16 590-A124 GY-16 A608-A156 GY-16 J765-A176 BU-16 605-A131 YL-16 606-A136 GY-16 611-A138 PU-16 611-A138 PU-16

135-A39 BU-16

+12V PWR 1172311

15A

10A

200-A67 BK-16 454-A105 GN-16

H43

H43

H44

ENG CONT BKR 6T3643 PWR CONV BKR 6T3642

102-A5 BU-14

H22

OPERATOR STATION

612-E11 GY-16

LH STOP/ TAIL LAMP 1350426

CT-C2 1042921 604-CT1 OR-16 A B 200-CT7 BK-16 C 614-CT4 PU-16

201-JJ51 BK-16

2 H26

WIPER MOTOR 1398928

H43

H30

126-L3 PK-16 614-L18 PU-16 200-L7 BK-16

+BATTERY -BATTERY CAT DATALINK BODY UP IND -BATTERY +BATTERY SOLENOID RETURN START RELAY CAT DATALINK + SECONDARY STEER RELAY LOCKUP CLUTCH SOL UPSHIFT SOL UNUSED SHIFT LEVER 1 SW/SNSR GROUND SW/SNSR GROUND EXHAUST DIVERTER SW DOWNSHIFT SOL SHIFT LEVER 4 UNUSED LOCATION CODE 1 LOCATION CODE 0 SHIFT LEVER-GND VERIFY SHIFT LEVER 2 BRAKE SW SEC/PARK BRAKE SW SHIFT LEVER 5 LOCATION ENABLE (+BAT) GEAR 1 GEAR 2 GEAR 3 GEAR 4 GEAR 5 UNUSED SHIFT LEVER 3 GEAR SW-GND VERIFY LOW STEERING SW LOCATION CODE 2 UNUSED KEY START SW

138-CH1 GN-16

J1

CL-C2 3E-3370 A 799-CL17 WH-16 B 251-CL14 BK-16 C 861-CL18 PU-16

RD-18 BK-18 WH-18

2

SERV SET SW CATERPILLAR MONITORING SYSTEM

15A

BKUP ALM BKR 6T3643

820-CH24 BU-16 250-CH2 BK-16 818-CH22 BR-16 819-CH23 GY-16 799-CH20 WH-16

H42

A B C D 893-A213 GN-16 SERV TOOL E 892-A207 BR-16 CONNECTOR F G H E793-A183 BU-16 J E794-A184 YL-16 9W1951 A-C14

H27

202-L10 BK-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L-C1 1010205

635-CH9 BU-16

H34

BODY UP SNSR 3E0461

LH RR PARK/ TURN LAMP 1350427

1

15A

SPARE BKR 2 6T3643

86

450-R25 YL-16

770-R23 GN-16

769-R26 BU-16

H27

OPERATOR STATION

CT-C3 1042921 WH-16 A 200-CT6 BK-16 B C

101-W6 RD-14

10A

START AID BKR 6T3642

H20

H39

10A

H25

636-CH12 GN-16

C

200-A54 BK-08

3

H

L

105-A12 BR-16 201-A78 BK-16

200-A73 BK-16

H35 126-L4 PK-16 614-L18 PU-16 200-L7 BK-16 J765-L54 BU-16

H32

126-L6 PK-16 126-L1 PK-16 126-L2 PK-16

202-L10 BK-16 202-L12 BK-16 202-L9 BK-16 202-L8 BK-16

H31

138-CH1 GN-16

635-CH7 BU-16

138-CH1 GN-16 707-CH13 PU-16 710-CH4 GN-16 891-CH34 BU-16 636-CH11 GN-16 799-CH21 WH-16 799-CH16 WH-16 636-CH11 GN-16 635-CH8 BU-16 859-CH26 YL-16 858-CH25 GY-16 861-CH28 PU-16 860-CH27 PK-16 251-CH5 BK-16 251-CH5 BK-16 863-CH29 BU-16 864-CH30 BR-16 818-CH22 BR-16 820-CH24 BU-16 819-CH23 GY-16 250-CH2 BK-16 865-CH31 GY-16 H33 867-CH33 PU-16 866-CH32 PK-16

799-CH18 WH-16 799-CH17 WH-16 799-CH19 WH-16 636-CH12 GN-16 251-CH6 BK-16 251-CH5 BK-16

OR-18 BK-18 YL-18

200-A66 BK-16

H24

H31

126-L3 PK-16 614-L18 PU-16 200-L7 BK-16 J765-L54 BU-16

799-CH20 WH-16

+BATTERY GROUND SIGNAL

408-A98

799-CH19 WH-16 799-CH17 WH-16 636-CH12 GN-16 635-CH9 BU-16

H41

202-L10 BK-16

200-A61 BK-16

H34

636-CH11 GN-16

635-CH9 BU-16

LH REAR STRUT PRESS 1753186

2

H12

636-CH12 GN-16

1 2

E735-A174

H23

A-C6 FF-C2 9X0146 7X6222 1 OR-16 113-FF1 OR-16 2 BK-16 200-FF2 BK-16 3 BK-16 201-FF3 BK-16 4 BK-16 290-FF7 BK-16 H41 5 BK-16 291-FF8 BK-16 6 GN-16 403-FF9 GN-16 7 GN-16 481-FF18 GN-16 8 WH-16 410-FF11 WH-16 9 PK-16 411-FF12 PK-16 10 11 417-FF13 GY-16 12 OR-16 F975-FF25 OR-16 H45 13 GN-16 661-FF19 GN-16 14 662-FF20 YL-16 YL-16 15 663-FF21 GY-16 GY-16 16 892-FF23 BR-16 BR-16 17 893-FF24 GN-16 GN-16 18 19 20 E735-FF22 PU-16 PU-16 21 22 WH-16 408-FF10 WH-16 23 24

112-JJ11 PU-16

SERV CLEAR SW CATERPILLAR MONITORING SYSTEM 6T6066 291-JJ53 BK-16

200-A63 BK-16 200-A60 BK-16 200-A66 BK-16

200-A67 BK-16 200-A69 BK-16 200-A70 BK-16 200-A68 BK-16

J2

H39

F975-A228 661-A153 662-A154 663-A155 892-A209 893-A215

MOTOR

ANTENNA-V1 COAX

202-L10 BK-16

BK-18 BK-18

6

H21

H31

BACKUP ALARM 1236449

A-C22 169-8668

4

ARC CONT SOL ARC SUPPLY SOL 3E8691 3E8691

893-A213 GN-16

H22

E

251-CH3 BK-16

H40

H37

H23

201-A82 BK-16 201-A83 BK-16 201-A77 BK-16 201-A78 BK-16 201-A79 BK-16 201-A80 BK-16 201-A81 BK-16

H33

799-CH15 WH-16 799-CH16 WH-16 799-CH21 WH-16

5

200-A55 BK-14 200-A56 BK-16

200-A75 BK-16 200-A74 BK-16 200-A71 BK-16 200-A72 BK-16

H32

D

3 4

113-A18 200-A59 201-A79 290-A84 291-A85 403-A97 481-A107 410-A99 411-A100

893-A215 GN-16 892-A209 BR-16 661-A153 GN-16 662-A154 YL-16 663-A155 GY-16 E735-A174 PU-16 411-A100 PK-16 113-A18 OR-16 200-A59 BK-16 201-A79 BK-16 290-A84 BK-16 291-A85 BK-16 408-A98 WH-16 410-A99 WH-16 201-A77 BK-16 200-A57 BK-16 135-A39 BU-16 200-A57 BK-16 201-A77 BK-16 F975-A228 OR-16 403-A97 GN-16 481-A107 GN-16

1

2

30

K927-R22 BU-16 K988-R12 WH-16 K989-R18 BU-16 K991-R20 OR-16 K992-R21 PU-16 A254-R31 BK-16 A254-R33 BK-16 A254-R5 BK-16 A254-R2 BK-16

454-R4 GN-16 767-R24 WH-16

H19

H19

H29

251-CH3 BK-16 CH-C1 8N1525 1 +24V IN 2 GROUND 3 RED LAMP 636-CH10 GN-16 4 GREEN LAMP 250-CH2 BK-16 5 LINK GND 6 710-CH4 GN-16 XMSN SPD 7 859-CH26 YL-16 LF STRUT PRESS 8 858-CH25 GY-16 RF STRUT PRESS 9 LR STRUT PRESS 861-CH28 PU-16 RR STRUT PRESS 10 860-CH27 PK-16 TX LCD OUT 11 863-CH29 BU-16 LCD CLOCK 12 864-CH30 BR-16 TX OUT 13 818-CH22 BR-16 TX KEY OUT 14 820-CH24 BU-16 RX IN 15 819-CH23 GY-16 NEUTRAL 16 891-CH34 BU-16 LCD LATCH 17 865-CH31 GY-16 TEST/SET 18 866-CH32 PK-16 MODE 19 867-CH33 PU-16 BED RAISE 20 707-CH13 PU-16 9X6846 PAYLOAD TPMS MONITOR CONT

1

200-A60 BK-16

200-A64 BK-16 200-A65 BK-16

H28

799-CH16 WH-16 799-CH15 WH-16

A-C27 3E3364

A-C24 169-8668

200-A59 BK-16 200-A71 BK-16 200-A57 BK-16 200-A58 BK-16 200-A62 BK-16 200-A61 BK-16

INTEGRATED BRAKING CONTROL (IBC) 1646899 ARC 1646900 TCS 1646898 ARC/TCS

POWER WINDOW SW 1701313 CM-C4 3E-7996 A B 1 2 3 4 5 6 C D

892-A207 BR-16

893-A216 GN-16 893-A217 GN-16 893-A212 GN-16 893-A214 GN-16 893-A215 GN-16

E790-JJ57 PK-16 727-JJ55 GN-14 K748-JJ20 OR-16 604-JJ58 OR-14 610-JJ59 OR-14 619-JJ60 GN-14 958-JJ64 YL-16 958-JJ65 YL-16

103-A149 YL-14 322-A173 GY-16 1 2

K986-R14 PK-16 J766-R15 PU-16

H30

H27

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

C985-R36 BU-16

K986-R14 PK-16

103-A29 YL-14 322-A31 GY-16

1 2

892-A210 BR-16 893-A216 GN-16 K986-A235 PK-16

K985-A234 BR-16

892-A210 BR-16 893-A216 GN-16 K952-A230 BR-16 M901-A236 YL-16 892-R3 BR-16 893-R9 GN-16 K952-R7 BR-16 M901-R8 YL-16

K985-R13 BR-16 K985-R13 BR-16

GN-16 GY-16 YL-16 BR-16

J767-R16 GY-16

K927-R22 BU-16 H428-R37 GY-16 H429-R38 BU-16

176-R35 OR-16

176-R28 OR-16

176-R35 OR-16 176-R6 OR-16 176-R1 OR-16 176-R28 OR-16 C985-R36 BU-16 H428-R37 GY-16 H429-R38 BU-16 450-R25 YL-16 700-R19 PK-16 767-R24 WH-16 769-R26 BU-16

87 87a

H26

H9

H23

A-C1 JJ-C8 1130580 3E-6286 1 2 102-JJ1 BU-14 102-A2 BU-14 3 4 103-JJ3 YL-14 103-A6 YL-14 5 105-JJ7 BR-16 105-A11 BR-16 6 7 113-JJ26 OR-16 113-A15 OR-16 8 119-A25 PK-16 119-JJ27 PK-16 9 121-JJ28 YL-14 121-A27 YL-16 10 122-JJ29 BU-16 122-A14 BU-16 11 123-JJ30 WH-16 123-A32 WH-16 12 124-JJ31 GN-14 124-A33 GN-14 13 126-JJ32 PK-16 126-A34 PK-16 14 129-JJ33 BU-16 129-A38 BU-16 15 138-JJ35 GN-16 138-A40 GN-16 16 140-JJ36 BU-14 140-A41 BU-14 17 147-JJ38 PU-16 147-A45 PU-16 18 19 120-JJ45 YL-16 120-A28 YL-16 20 141-JJ37 PK-14 141-A44 PK-14 21 150-JJ39 RD-14 150-A49 RD-14 22 23 150-JJ40 RD-14 150-A50 RD-14 24 K748-JJ20 OR-16 K748-A203 OR-16 25 173-JJ41 YL-14 173-A51 YL-16 26 185-JJ43 YL-14 185-A53 YL-16 27 E790-A181 PK-16 E790-JJ57 PK-16 28 176-JJ42 OR-16 176-A52 OR-16 29 200-A72 BK-16 200-JJ44 BK-16 30 201-JJ49 BK-16 201-A80 BK-16 31 290-JJ52 BK-16 290-A84 BK-16 32 291-JJ53 BK-16 291-A85 BK-16 33 308-JJ54 YL-16 308-A89 YL-16 34 604-JJ58 OR-14 604-A126 OR-16 35 136-JJ61 GN-16 136-A30 GN-16 36 727-JJ55 GN-14 727-A164 GN-16 37 610-JJ59 OR-14 610-A137 OR-16 38 958-JJ56 YL-16 958-A218 YL-16 39 619-JJ60 GN-14 619-A250 GN-14 40

200-A70 BK-16 200-A55 BK-14 201-A81 BK-16 200-A62 BK-16 200-A72 BK-16 201-A80 BK-16 201-A78 BK-16 126-A34 PK-16 138-A40 GN-16 604-A126 OR-16 619-A250 GN-14 727-A164 GN-16 E790-A181 PK-16 K748-A203 OR-16

703-K6 BU-16 922-K23 BR-16

A-C37 3E5176

A-C25 3E3363

A-C26 3E3364

105-A12 BR-16 201-A78 BK-16

454-A105 GN-16 136-A30 GN-16 102-A2 BU-14 105-A12 BR-16 105-A11 BR-16 123-A32 WH-16 124-A33 GN-14 129-A38 BU-16 308-A89 YL-16 610-A137 OR-16

H28

H18

892-A210 BR-16 892-A211 BR-16 892-A206 BR-16 892-A208 BR-16 892-A209 BR-16

101-W11 RD-14

CM-C2 3E-3361

5

H45

H45

H20

185-A53 YL-16 140-A42 BU-16 120-A28 YL-16 291-A85 BK-16 290-A84 BK-16 119-A25 PK-16 140-A41 BU-14 103-A6 YL-14 113-A15 OR-16 121-A27 YL-16 122-A14 BU-16 147-A45 PU-16 H36 150-A49 RD-14 150-A50 RD-14 173-A51 YL-16 176-A52 OR-16 958-A218 YL-16

H28

A-C35 7N9738

H27

UNUSED UNUSED SOLENOID RETURN LH PARKBK SNSR RH PARKBK SNSR UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 12V POWER UNUSED UNUSED +10V POWER UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED RR WHEEL SPD SEN UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED ENGINE SPEED SEN UNUSED UNUSED LR WHEEL SPD SEN UNUSED UNUSED

A-C36 3E5179

1 2 3 4 5 6 7 8 9 10 11 12

770-A168 GN-16 773-A169 GY-16 774-A170 YL-16 775-A171 BR-16 J766-A201 PU-16 J767-A202 GY-16

85

30

+BATTERY -BATTERY CAT DATA LINK RETARDER ACTIVE -BATTERY +BATTERY SOLENOID RETURN TCS ACTIVE LAMP CAT DATA LINK + TCS RIGHT SOL TCS LEFT SOL ARC AIR CONTROL ARC ON/OFF SW ARC ON/OFF SW SENSOR GROUND SENSOR GROUND TCS SERVO SOL ARC AIR SUPPLY TCS SYSTEM TEST ARC PRESS SW LOCATION CODE 1 LOCATION CODE 0 MANUAL RET SW UNUSED UNUSED UNUSED UNUSED LOC ENABLE (+BAT) UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED LOCATION CODE 2 UNUSED +BATTERY

J1

R-C2 3E6287

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

R-C1 1010205

K992-R21 PU-16 A254-R31 BK-16

H29

F723-A196 PK-16 F721-A195 GY-16 F717-A192 YL-16

H3

176-R1 OR-16 A254-R2 BK-16 892-R3 BR-16 454-R4 GN-16 A254-R5 BK-16 176-R6 OR-16 K952-R7 BR-16 M901-R8 YL-16 893-R9 GN-16 775-R10 BR-16 774-R11 YL-16 K988-R12 WH-16 K985-R13 BR-16 K986-R14 PK-16 J766-R15 PU-16 J767-R16 GY-16 773-R17 GY-16 K989-R18 BU-16 700-R19 PK-16 K991-R20 OR-16 A254-R33 BK-16

998-A224 BR-16 BU-16 BR-16 BR-16 WH-16 WH-16 PK-16 GY-16 YL-16

GN-16 GY-16 YL-16 BR-16 PU-16 GY-16

176-R29 OR-16 C985-R36 BU-16 H428-R37 GY-16 H429-R38 BU-16 450-R25 YL-16 700-R19 PK-16 767-R24 WH-16 769-R26 BU-16

A-C42 9X-1054

140-A43 BU-16 F709-A188 BU-16 998-A224 BR-16 337-A96 WH-16 86

85 87 87a

A254-R34 BK-16 A254-R27 BK-16

PRELUBR RLY 3E5239

H24

MOTOR (UP)

H20 H26

6

H44

H40

H40

H40

H23

H37

H22

H21

H41

185-CM1 YL-16 200-CM2 BK-16

141-A44 PK-14

HORN SOL SUPPRESSOR 1068704 R-C4 CW-C1 3E3385 3E3388 1 454-CW1 GN-16 454-R4 GN-16 2 J766-R32 PU-16 J766-CW2 PU-16 3 K927-CW3 BU-16 K927-R22 BU-16 4 K988-CW4 WH-16 K988-R12 WH-16 5 K989-CW5 BU-16 K989-R18 BU-16 6 K991-CW6 OR-16 K991-R20 OR-16 7 K992-R21 PU-16 K992-CW7 PU-16 8

BK-16 BK-16 BK-16 BK-16 BK-16 BK-16

H37

200-A68 BK-16 185-A53 YL-16 140-A42 BU-16

HORN AIR SOL 7T9074

A-C43 155-2269

987-M36 WH-16 M728-M35 WH-16 135-A39 BU-16 410-A99 WH-16

H36

H20

H15

RD-18 BK-18

200-M18 BK-16

H25

E794-A184 YL-16 E793-A183 BU-16

M901-A236 YL-16 H24 K985-A234 BR-16 K986-A235 PK-16 700-A157 PK-16 J766-A201 PU-16

CH-C5 7N9738 1 2

H20

H20

1 5 2 4 3

A-C10 9X-1054

121-A27 YL-16 E790-A180 PK-16 321-A94 BR-16 612-A141 GY-16 30

F707-A186 WH-16 F710-A189 BR-16

86

1 5 2 4 3

998-A224 BR-16

998-A222 BR-16 F709-A188 BU-16

R-C3 9X0146

F709-A188 998-A222 F710-A189 F707-A186 337-A96 F723-A196 F721-A195 F717-A192

612-A143 GY-16 103-A7 YL-14

H5

H21

450-A103 YL-16 176-A52 OR-16

612-A143 GY-16

OR-16 BU-16 YL-16 GN-16 BR-16 YL-16

185-CM6 YL-16 200-CM5 BK-16 185-CM1 YL-16 185-CM9 YL-16 A589-CM11 OR-16 200-CM2 BK-16 200-CM10 BK-16 200-CM10 BK-16 200-CM4 BK-16 A500-CM12 GN-16 185-CM9 YL-16 185-CM3 YL-16 185-CM3 YL-16 185-CM6 YL-16 200-CM5 BK-16 200-CM4 BK-16

RD PAYLOAD MONITOR SYSTEM LAMP 8T6983

7

H46

200-A56 BK-16 200-A55 BK-14

173-A51 YL-16

450-A103 YL-16

770-R23 773-R17 774-R11 775-R10 J766-R30 J767-R16

A-C3 7X6222

BACKUP RLY 3E5239

113-A19 J765-A26 317-A92 893-A212 892-A206 450-A103

H4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

G

F

317-A92 YL-16

987-A219 WH-16 537-A121 GN-16 612-A142 GY-16 506-A113 PU-16 J765-A200 BU-16 122-A14 BU-16 C985-A227 BU-16 H428-A108 GY-16 H429-A109 BU-16 767-A166 WH-16 769-A167 BU-16 770-A168 GN-16 773-A169 GY-16 774-A170 YL-16 775-A171 BR-16 J767-A202 GY-16 K952-A230 BR-16

987-A219 WH-16

J765-A200 BU-16 506-A113 PU-16 537-A121 GN-16 173-A51 YL-16 612-A141 GY-16 612-A142 GY-16

140-A42 BU-16 140-A41 BU-14 122-A14 BU-16

85 87 87a

ST AID HOLD RLY 3E5239

H15

H4

176-A52 OR-16 C985-A227 BU-16 H428-A108 GY-16 H429-A109 BU-16 450-A103 YL-16 700-A157 PK-16 767-A166 WH-16 769-A167 BU-16

WIPER DELAY RLY ST AID ON RLY 3E5239 3E5239

121-A27 YL-16

E790-A180 PK-16

A-C7 9X-1054

147-A48 PU-12 147-A47 PU-12 F707-A186 WH-16 K984-A233 GY-16 30

87 87a

86

85

1 5 2 4 3

A-C8 9X-1054

147-A46 PU-12 998-A222 BR-16 F710-A189 BR-16 317-A91 YL-12

1 5 2 4 3 86

H14

140-A43 BU-16

HI BEAM RLY 3E5239

30

30

87 87a

86

85

575-A123 YL-16 200-A74 BK-16 591-A125 WH-16 119-A24 PK-16 500-A110 BR-16 A-C38 3E-5519 1 5 2 4 3

A-C34 9X-1054

85 87 87a

86 30

F707-A186 WH-16 F710-A189 BR-16 998-A222 BR-16

1 5 2 4 3

102-A5 BU-14 200-A75 BK-16 A608-A156 GY-16 611-A138 PU-16

H1

317-A92 YL-16

147-A45 PU-16

MOTOR (DOWN)

200-A73 BK-16

H16

135-M10 BU-16 201-M19 BK-16

H25

201-A77 BK-16 200-A68 BK-16 200-A57 BK-16

317-A92 YL-16 147-A46 PU-12 147-A48 PU-12 147-A47 PU-12

H7

GN PAYLOAD MONITOR SYSTEM LAMP CH-C6 8T6984 7N9737 RD-18 1 BK-18 2

H25

113-M6 OR-16

200-A59 BK-16

H14

200-M16 BK-16 200-M15 BK-16 200-M17 BK-16 103-M2 YL-14 103-M3 YL-16

LH WINDOW MOTOR AS. 1457668

CM-C3 3E3361 A500-CM12 GN-16 1 A589-CM11 OR-16 2

ANTENNA 9W-3072

ANTENNA-V1 COAX

614-A237 PU-16 126-A37 PK-16 E790-A181 PK-16 126-A34 PK-16 138-A40 GN-16 604-A126 OR-16 619-A250 GN-14 727-A164 GN-16 K748-A203 OR-16 201-A81 BK-16 201-A80 BK-16 201-A78 BK-16 200-A70 BK-16 200-A62 BK-16 200-A72 BK-16 200-A55 BK-14

H14

892-R3 BR-16 893-R9 GN-16 K952-R7 BR-16 M901-R8 YL-16

321-A94 BR-16

537-A122 GN-16

H10

H18 H26

8

H23

113-A18 OR-16

H41

201-A79 201-A77 200-A57 200-A59 290-A84 291-A85

H12

120-A28 YL-16 121-A27 YL-16 958-A218 YL-16 103-A6 YL-14 176-A52 OR-16 113-A15 OR-16 122-A14 BU-16 140-A42 BU-16 140-A41 BU-14 H36 119-A25 PK-16 454-A105 GN-16 147-A45 PU-16 173-A51 YL-16 150-A50 RD-14 150-A49 RD-14 150-A49 RD-14 150-A50 RD-14

H5

H4

337-A96 WH-16

A B C H13

BK-16 BK-16 BK-16 BK-16 BK-16

200-A74 BK-16 H19 200-A65 BK-16 200-A75 BK-16

H13

113-A17 OR-16

H10

892-A211 BR-16 893-A217 GN-16

H15 BK AIR PRESS SNSR 1533962

H5

H8 H7

42 Page, kwg

201-A82 200-A69 201-A83 200-A67 200-A64

9

H20

A-C2 M-C1 3E5175 3E-5178 1 103-M1 YL-14 103-A8 YL-14 2 200-A69 BK-16 200-M12 BK-16 3 113-M4 OR-16 113-A16 OR-16 4 120-A28 YL-16 120-M7 YL-16 5 135-A39 BU-16 135-M11 BU-16 6 201-A82 BK-16 201-M19 BK-16 7 410-A99 WH-16 410-M20 WH-16 8 537-A122 GN-16 537-M25 GN-16 H17 9 605-A131 YL-16 605-M30 YL-16 10 606-A136 GY-16 606-M31 GY-16 11 614-A237 PU-16 614-M32 PU-16 126-A37 PK-16 12 126-M8 PK-16 A-C40 M-C6 H18 169-8668 3E3364 1 987-A219 WH-16 2 M728-A204 WH-16

H17

STOPLAMP SW 1667781

H12

H10

RENR3364-00

720-A161 PU-16 J765-A199 BU-16

PU-16 BR-16 PK-16 BR-16 GN-16

1 2

H13

SEC/ PARKBK SW 1602445

958-A218 YL-16

770-R23 773-R17 774-R11 775-R10

H8

614-A146 PU-16

SERV BK SW 3E2034

H6

200-A65 BK-16 200-A65 BK-16 200-A74 BK-16 200-A75 BK-16

H7

H7

START AID RESISTOR 1246704

GROUND

408-A98 WH-16

103-A9 YL-14

892-A210 BR-16 893-A216 GN-16

H6 893-A214 GN-16 892-A208 BR-16

H1

10

H26

M-C3 3E3378 120-M7 YL-16 113-M5 OR-14 200-M13 BK-14 A513-M28 PK-16 135-M9 BU-16 200-M14 BK-16

1 2 3 4 5 6

+24 V BATTERY IN

+24 V SWITCHED IN 24V - 12V 5A CONVERTER GROUND 1191733 +12 V MEMORY OUT M-P7 +12 V SWITCHED OUT

A-C32 8T8732

322-A95 GY-16

H5

A-C13 1698668 1 K984-A233 GY-16 2 317-A93 YL-16

H10

113-A18 OR-16

454-A105 GN-16 200-A67 BK-16 M728-A204 WH-16

103-A9 YL-14 103-A8 YL-14 120-A28 YL-16

892-A206 BR-16 893-A212 GN-16

BK-18

H16

322-A95 GY-16 103-A9 YL-14 113-A20 OR-16 113-A18 OR-16 113-A16 OR-16

H4

A-C20 7N9737

+8V WH-18 GROUND BK-18 SIGNAL RD-18

H4

892-A211 BR-16 893-A217 GN-16

113-A20 OR-16 201-A83 BK-16

BK BK

H3

537-A120 GN-16 537-A122 GN-16 173-A51 YL-16

A-C21 7N9737

BK-18

H3

506-A113 PU-16 J765-A200 BU-16 537-A121 GN-16

TACH LAMP GAUGE LAMPS

H6

FLASHER 1080358

200-A65 BK-16

GROUND

DIMMER LIGHTS ON MODULE + BATTERY 1035526 SPEEDO LAMP

J765-A26 BU-16

J765-A197 BU-16

1 2

H2

A-C11 H2 1698672 1 200-A65 BK-16 2 614-A146 PU-16 3 113-A17 OR-16 4 662-A154 YL-16 5 661-A153 GN-16 H9 6 663-A155 GY-16

706-A158 BR-16 J765-A198 BU-16

591-A125 WH-16

614-A146 321-A94 E790-A180 892-A208 893-A214

590-A124 GY-16

720-A161 PU-16

321-A94 BR-16

WIPER DELAY MODULE PULSE(P) 1437884 LOAD(L)

H12 M728-A204 WH-16

119-A23 PK-16

J765-A200 BU-16

119-A24 PK-16 591-A125 WH-16

119-A21 PK-16 119-A22 PK-16 119-A25 PK-16

+ V(X)

I

11

H44

RD-18 RD-18

H1

102-A5 BU-14 500-A110 BR-16 575-A123 YL-16 A608-A156 GY-16 611-A138 PU-16 506-A113 PU-16 J765-A176 BU-16 322-A95 GY-16 H17 605-A131 YL-16 606-A136 GY-16 119-A21 PK-16 H2 119-A22 PK-16 590-A124 GY-16 119-A25 PK-16

201-A79 BK-16 201-A77 BK-16 200-A68 BK-16

H8

113-A18 OR-16

506-A113 PU-16

H8

H

12

147-JJ38 PU-16 113-JJ26 OR-16 119-JJ27 PK-16

13

85

14 H9

112-JJ25 PU-14

15 H1

B

A