Feb.2011.

K00

Clean Air System (Heavy Duty Models)

Clean Air System (Heavy Duty Models)

New Heavy Duty Dryer and Filter Series

AU

.,

LT D

ORION'S Answer to Clean Air AND Energy Savings

C

4 Types, 20 Models (29 㹼 61 m³/min)

H

New Model Filter (Stainless Steel Construction)

IA

New Model Air Dryer (Energy Saving Operation)

TH

U YK

H

3 Water Cooled Models (29 㹼 53 m³/min) 2 Air Cooled Models (23 㹼 31 m³/min)

CRX Water Cooled Models

DSF2900A-SUS

New Models

Refrigerated Air Dryers

Heavy Duty CRX Series Compatible Air Compressor : 㹼300 kW class Employing Refrigeration Compressor Capacity Control (Dual-Drive Eco System) Multi Compressor Controlled Operation for Energy Savings 㸨CRX3100A-E model and above

Electronic Controller for Improved Functionality

Stainless Steel Internal Piping for Cleaner Air ORION Stainless Steel Filter Models Also Available for Installation in the Air Line Before and After the CRX Unit

H

For lighter air loads when the actual dew point temperature goes below the set capacity control temperature, the unit will switch into single refrigeration compressor mode.

.,

AU

Dual refrigeration compressors, one or both automatically activated depending on air load

Temperature

ORION's Dual-Drive Eco System Capacity Control Explained:

LT D

Digital Display Shows Dew Point and Other Respective Functions Warning Alarms (Preliminary Alarms) Allow for User Prevention of Air Trouble

Dual compressor operation

CRX4100A-WE

Capacity control switching temperature

Single compressor operation

Dew point

Dual compressor operation

IA

C

The CRX aims for greater power savings by controlling refrigeration compressor operation, which is where most energy consumption takes place.

Time Energy Saving Operation

H

Electronic Controller (Control Panel) Features

U YK

Digital display of dew point temperature, alarm information, accumulated running time Concise alarm information from combined use of error code display and alarm indicator light

TH

Advanced functions including automatic capacity control switching and a dew point temperature alarm Automatic temperature based switching between single or dual compressors (energy saving setting) and a user programmable dew point alarm.

Comes standard with external signal terminals [remote operation control signal, operating signal, failure alarm, warning alarm]. Remote monitoring of CRX operating conditions, drops in dehumidifying capacity, etc. Warning alarm notification for rise in dew point 㸨 Operation will continue and the CRX unit will not shut down during warning alarm conditions.

Includes filter change warning alarm A blinking lamp on the control panel indicates when filter units installed before or after the CRX unit require filter element changes. Air quality can be maintained to match the user's needs by timely replacement of filter elements. 㸨 Replacing the filter element in the Super Drain Filter (DSF) installed before the CRX unit is important for maintaining CRX unit performance.

Local/Remote Operation Switch User selectable operation control

Built-in Pressure Gauges (air pressure, evaporation pressure, condensation pressure) Check conditions easily during normal operation, inspection, and maintenance. Multiple gauges in a single, easy to see location on the control panel for quick and convenient regular inspections.

Heavy Duty CRX Model Specifications Water cooled

Model Item

45

50

10

10



32



m³/h 䉝

Inlet air temperature



Ambient temperature

䉝 MPa

1500×1000×802

kg

0.29 㹼 0.98 㸫

1500×1000×802

1500×1199×850

278

350

395

3B㸦80A㸧

4B㸦100A㸧

3 phase, 380V, 50Hz 4.2

6.8

A

8.0

12.5

Option

1500×1500×802 323

385

1 2㸭 㸦65A㸧 2B

3B㸦80A㸧

3 phase, 380V, 50Hz

9.5

5.6

10.0

17.5

10.5

18.0

DSF2900A-SUS DSF4100A-SUS DSF5300A-SUS DSF2900A-SUS DSF3400A-SUS

.,

Recommended Pre Filter Installed before CRX

2 㹼 45

0.29 㹼 0.98

kW

Electric current

10 㹼 60

2 㹼 45

1 2㸭 㸦65A㸧 2B

V

Power consumption

35

LT D

Flange Power



5.4

2 㹼 34

䉝 mm

Mass

5.2

4.8

㸫 10 㹼 60

Ambient temperature

Cooling water temperature

Electrical Specifications

31

䉝 䉝

Outside Dimensions H ™ D ™ W Air Connection

23 0.69

Cooling water flow rate

Compressed air pressure

53

CRX3100A-E

0.69

Cooling water temperature

Operating Ranges

CRX2300A

MPa

Inlet air temperature Outlet pressure dew point

Air Processing Conditions

41

29

m³/min

Air Processing Capacity Inlet air pressure

Air cooled

CRX4100A-WE CRX5300A-WE

CRX2900A-W

AU

㸨 Uses environmentally friendly R-407C refrigerant. 㸨 Special-order models available with an air pressure specification of 1.0 MPa. 㸨 Air processing capacity figures are based on ANR and adjusted to atmospheric pressure, 32Υ, 75% RH. 㸨 Always install a Super Drain Filter (DSF) along the piping before the CRX unit. 㸨 Refer to the specifications sheet for further details.

H

Heavy Duty CRX Model Selection Coefficients

standard air flow (ੑ/min)

Model

U YK

① Standard air flow Air Processing Capacity (m³/min)

the temperature

the pressure

× ② correction coefficient × ③ correction coefficient

H

=①

IA

Dryer processing air flow (ੑ/min)

C

Air dryer processing capacity differs based on operating conditions. Confirm the installation location and operating requirements and choose the model that adequately meets your needs.

CRX2300A

CRX2900A-W

CRX3100A-E

CRX4100A-WE

CRX5300A-WE

23

29

31

41

53

② Temperature Correction Coefficient

TH

Water Cooled Models Inlet air

䉝 Pressure dew point 䉝

40

45

50

55

60

5

10

15

5

10

15

5

10

15

5

10

15

5

10

15

0.88

1.14

1.14

0.77

1.00

1.14

0.66

0.91

1.10

0.59

0.83

0.98

0.54

0.75

0.89

㸨 In water cooled models, use the coefficients above regardless of the temperature of the cooling water. Note however that the cooling water should be 2㹼34䉝.

Air Cooled Models Inlet air

40



45

50

55

60

Ambient Pressure temperature 䉝 dew point 䉝

5

10

15

5

10

15

5

10

15

5

10

15

5

10

15

30

0.85

1.15

1.37

0.83

1.12

1.35

0.78

1.06

1.27

0.67

0.88

1.04

0.62

0.80

0.92

32

0.82

1.12

1.34

0.80

1.09

1.31

0.76

1.03

1.24

0.64

0.85

1.01

0.60

0.75

0.89

35

0.79

1.09

1.30

0.77

1.06

1.28

0.73

1.00

1.21

0.62

0.81

0.98

0.57

0.70

0.86

40

0.60

0.81

0.98

0.58

0.80

0.96

0.55

0.75

0.91

0.47

0.62

0.75

0.44

0.56

0.66

③ Pressure Correction Coefficient Air pressure

MPa

0.29

0.39

0.49

0.59

0.69

0.79

0.89

0.98

Correction Coefficient

0.73

0.80

0.87

0.93

1.00

1.07

1.13

1.20

New Model

Heavy Duty Filter Series 4 Unit Types and 20 Models to Suit Your Needs For Heavy Duty CRX Air Flow (29㹼61 m³/min) Stainless Steel Vessel Standard (for both Cleanliness and Reduced Weight) Highly Efficient Filter Element (Made in Japan) Super Drain Filter

DSF Series

Removes water droplets and solid particulate (5 μ㹫 and larger).

Super Line Filter

LSF Series

Removes solid particulate (1 μ㹫 and larger).

Super Mist Filter

MSF Series

Removes oil and solid particulate (0.01 μ㹫 and larger).

Super Activated Carbon Filter

KSF Series

Oil and odor removal (oil concentration at outlet: 0.003 wt ppm)

MSF2900A-SUS

DSF / LSF / MSF / KSF

Air processing capacity at 0.69MPa Body and housing

m³/min

Pressure Operating Ranges Inlet air temperature

MPa 䉝

Ambient temperature

3400A-SUS

4100A-SUS

5300A-SUS

6100A-SUS

29.0

34.0

41.0 Stainless steel

53.0

61.0

0.05㹼0.98(DSF 0.2㹼0.98) 5㹼60

2㹼60

.,



DSF : 5 μm (Water droplet separation efficiency 99%) LSF : 1 μm / MSF : 0.01μm / KSF : Adsorption by activated carbon fiber

Mass

Filter Element

EDS / ELS / EMS / EKS Quantity

AU

590™377™1012 27

kg

IA

1300 2

Pressure differential gauge

640™442™1245

32

48

2000 2

2000 3

FD-10-A (DSF) FD-1D (LSF/MSF) None for KSF DGX-50A (Comes standard only with MSF.)

U YK

㸨 Refer to the specifications sheet for further details.

590™377™1169

H

Auto drain trap

H

mass are of DSF.)

MSF : 0.01 / KSF : 0.003 *Subject to inlet air conditions One year or pressure loss 0.02 MPa for DSF, 0.035MPa for LSF/MSF whichever comes first. 2 1 2 B (65A) 3B (80A) 4B (100A)

C

Output oil concentration Wtppm When to replace filter element Air connection (Flange) Main Dimensions Dimensions (Height and

Accessories

2900A-SUS

Filtration

Performance Specifications

LT D

Filter Specifications Model

TH

Typical System Piping Example

DSF

LSF

MSF

KSF

CRX

Always install a DSF unit before the CRX unit.

For inquiries, please contact the following representative: ORION (HONG KONG) CO., LTD. 3/F., 100 PRINCE EDWARD ROAD WEST, MONGKOK, KOWLOON, HONG KONG TEL : + 852 - 2393 - 6560 / FAX : + 852 - 2393 - 8685

Important: This catalog contains product specifications as of February, 2011. ● Images in this catalog are printed images and actual product colors may differ from the colors herein. ● Product mechanisms, specifications, etc. listed in this catalog are subject to change without notice.

S No.8008 10.03.04

2䐠DG

Orion CRX_Clean_Air_System__BIG_SIZE_E.pdf

Dryer processing. air flow (ੑ/min). = standard air flow 1 (ੑ/min) × × the temperature 2 3 correction coefficient. Pressure. dew point. Ambient. temperature. Correction Coefficient. THUYKHIACHAU., LTD. Page 3 of 4. Orion CRX_Clean_Air_System__BIG_SIZE_E.pdf. Orion CRX_Clean_Air_System__BIG_SIZE_E.pdf. Open.

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