B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
Second Year Engineering
PC PC
Course Name Manufacturing Technology I Introduction to Physical Methodology &Engg. Material
PC
Applied Thermodynamics
PC
Theory of Machine
PC
Strength of Material Engineering Economics/ Organizational Behavior
HS
Total Total Marks: 1100 Total Credits: 23 Honours Minor
Composite Material/ Surface Engineering Principle and Practice Manufacturing Processes
Practical
Hours/w eek L/T
Credit Theory
University Marks
Internal Evaluation
Hours/ Week L/T
Credit Practical
Marks
3-0
3
100
50
2
1
50
3-0
3
100
50
2
1
50
3-0 3-0 3-1
3 3 4
100 100 100
50 50 50
2 2
1 1
50 50
2-1
3
100
50
19
19
600
300
8
4
200
4
4
100
50
9
Code
Third Semester
Page
Theory
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PPD3I101 MANUFACTURING TECHNOLOGY-I
Module-I (10 classes) Manufacturing process: Definition, Manufacturing process vs. manufacturing system, Classification of manufacturing process, selection of materials and processes. Sand Casting : Pattern – materials, allowances, types, molding types, molding procedure, molding and properties, testing of molding sand, cores, core materials, properties of core making. Melting and founding of cast iron, degasification, design of casting and risering, pouring and feeding of casting, casting defects and inspection. Special casting: Melting of steels and non-ferrous metals and alloys, solidification, shell mould casting, investment casting, Die casting, and centrifugal casting.
Module-II (10 classes) Fusion welding processes: Introduction, oxy-fuel gas welding, arc welding processes-I (consumable electrode): principle, equipment, power sources, principle of metal transfer, Electrodes, Submerged arc welding, Gas Metal Arc Welding, arc welding processes-II (non-consumable electrode): Gas Tungsten Arc Welding, Plasma Arc Welding, Defects in welding, Gas and arc cutting. Brazing, Soldering, Adhesive Bonding, Mechanical fastening and joining plastics Module-III ( 08 classes) Solid state welding process: Introduction, Ultrasonic welding, Friction welding, Resistance welding, Explosion welding. Other welding processes: Thermit welding, Electron beam welding, Laser beam welding Metallurgy of welding: Welding design and process selection: Introduction, welded joint, weld quality, weldabilty, testing of welded joint Module – IV (08 classes) Hot and cold working of metals, Classification, Advantages, Limitations and applications of Extrusion, Forging and Rolling , Wire Drawing, Classification, Advantages, Limitations and applications, Sheet Metal Working: Deep drawing process.
Page
References 1. Principles of manufacturing Materials and processes, by James S. Campbell, TMH. 2. Welding Metallurgy by G.E. Linnert, AWS. 3. Production Engineering Sciences by P.C. Pandey and C.K. Singh, Standard Publishers Ltd. 4. Manufacturing Engineering and Technology, 4th Edition- S.Kalpakjian and S.R. Scsimid, Pearson Education. 5. Manufacturing Process, J.P.Kaishish, PHI
10
Text: 1. Manufacturing Technology: Foundry, Forming and Welding by P.N. Rao, TMH. 2. Manufacturing Science by A. Ghosh and A.K. Mallick, Wiley Eastern
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
MANUFACTURING TECHNOLOGY-I
Practical L/T/P (Hours per week): 2, Credit: 1 Laboratory Experiments (Minimum 8 experiments) 1. Determination of grain size, clay content, permeability and green compressive strength of Molding sand. (2 to 3 experiments) 2. Practice and preparation of job in Gas welding 3. Practice and preparation of job in Arc welding
4. Practice and preparation of job in TIG/MIG welding ( 2experiments)
5. Practice and preparation of job in sheet metal using processes like forming and deep drawing. 6. Demonstration of different rolling mills
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11
7. Demonstration of Extrusion processes
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PPD3I001 INTRODUCTION TO PHYSICAL METALLURGY AND ENGINEERING MATERIALS
Module-I(08 Lectures) Classification of Engineering Materials, Engineering properties of materials. Characteristic property of metals, bonding in solids, primary bonds like ionic, covalent and metallic bond, crystal systems, common crystal structure of metals, representations of planes and directions in crystals, atomic packing in crystals, calculation of packing density, voids in common crystal structures and imperfections crystals. Module-II(08 Lectures)
Concept of plastic deformation of metals, critical resolve shear stress, dislocation theory, deformation by slip and twin, plastic deformation in polycrystalline metals, yield point phenomenon and related effects, concept of cold working preferred orientation. Annealing ; recovery; recrystalization and grain growth; hot working.
Concept of alloy formation, types of alloys, solid solutions, factors governing solids solubility viz. size factor, valency factor, crystal structure factor and chemical affinity factor; order-disorder transformation. Module-III (10 Lectures)
Binary phase diagrams (a) Isomorphism system, (b) Eutectic system, (c) Peritectic system, (d)Eutectoid system and (e) Peritectoid system. Allotropic transformation. Lever rule and its application, Interpretation of solidification behaviors and microstructure of different alloys belonging to those systems, Effect of non-equilibrium cooling, coring and homogenization.
Iron-cementite and iron-graphite phase diagrams, microstructure and properties of different alloys (alloy steels; stainless steel, tool steel, HSS, high strength low alloy steel) types of cast iron, their microstructures and typical uses. Specification of steel. T.T.T. diagram: concept of heat treatment of steels i.e. annealing, normalizing, hardening and tempering; microstructural effects brought about by these processes and their influences on mechanical properties; factor affecting hardenability. Module-IV (10 Lectures)
Ceramics: Types, structure, Mechanical properties, application
Page
Plastic-: Thermosetting and thermoplastics.
12
Optical properties of Materials: Scattering, Refraction, Theory of Refraction and absorption, Atomic Theory of optical properties. Lasers, Optical fibres- Principle, structure, application of optical fibres.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
Composite Materials: Agglomerated Materials: Cermets .Reinforced Materials: Reinforced Concrete. Fibre reinforced plastics, Properties of composites, Metal matrix composites, manufacturing procedure for fiber reinforced composite. Text Books:
1. Introduction to Physical Metallurgy by Avner, Tata McGraw Hill
2. Materials Science and Engineering by W.D.Callister, Wiley and Sons Inc. 3. Physical Metallurgy: Principles and Practice by Ragahvan, PHI Reference Books
1. Engineering Physical Metallurgy and Heat Treatment by Y.Lakhtin, Mir Publisher,
Moscow.
2. Elements of Material Science and Engineering, L.H.Van Vlack, Addison Wesley
3. Materials Science and Engineering by V.Raghavan, Prentice Hall of India Pvt.Ltd. 4. Elements of Materials Science & Engineering by Van Vlack, Pearson 5. Mechanical Metallurgy by Dieter, Tata MacGraw Hill
6. Composite Material science and Engineering by K. K. Chawla, Springer
Page
13
7. Material Science and Metallurgy, by U. C. Jindal, Pearson
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PPD3I102 APPLIED THERMODYNAMICS
Module-I ( 6 Lectures) Review of First and Second laws:
First law analysis of unsteady flow control volumes, Entropy generation ,Entropy balance for closed systems and steady flow systems, Available energy, Quality of energy, Availability for non flow and flow process, Irreversibility, Energy balance, Second law efficiency. Module – II (8 Lectures)
1. Air Standard Cycle & Introduction to I.C. Engine: Otto, diesel and dual cycles, description and operation of four and two stroke cycle engine, comparison of SI and CI engines, valve timing diagram, power output and efficiency calculation.
2. Reciprocating Air Compressors: Introduction (Uses of compressed air), The reciprocating cycle neglecting and considering clearance volume, Volumetric efficiency and its effect on compressor performance, Limitations of single stage compression, Multistage compression and intercooling, Optimum intercooler pressure, Performance and design calculations of reciprocating compressors, Air motors Module – III (10 Lectures)
8. Steam And Steam Generator :- Properties of steam, measurement of dryness fraction,
use of steam table. T-S and H-S diagrams for representing thermodynamic processes. Boiler, Classification of boiler, comparison between water tube boiler and fire tube boiler. Boiler mountings and accessories. Description of Cochran & Babcock -Wilcox boiler.
9. Steam Nozzles :- Types of nozzles, isentropic flow through nozzles, effect of friction
on nozzle efficiency. Critical pressure ratio and maximum discharge, throat and exit area.
Module – IV (12 Lectures)
10.Steam Turbines & Condensers:- Turbine type and applications. Impulse turbine,
conduction through slab, cylinder and sphere ; basic theory of radiant heat transfer, black body & mono chromatic radiation, total emissive power.
Page
11.Heat Transfer : Basic modes of heat transfer, one dimensional steady state,
14
pressure and velocity compounding, velocity diagram, work output, losses and efficiency. Impulse reaction turbine, velocity diagram, degree of reaction, work output, losses and efficiency. Jet and surface condensers. Condenser vacuum and vacuum efficiency.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
12.Refrigeration system: Reversed Carnot cycle, Reversed Brayton cycle (Gas
refrigeration system), The vapor compression cycle, The vapor absorption cycle.
Text Books
1. Engineering Thermodynamics by P. K. Nag, Publisher:TMH
2. Engineering Thermodynamics by P. Chattopadhyay, OXFORD
3. Fundamentals of Thermodynamics by Sonntag, Borgnakke, Van Wylen, John Wiley & Sons 4. Fundamentals of Engineering Thermodynamics by E. Rathakrishnan, PHI References
1. Engineering Thermodynamics by M.Achyuthan, PHI
2. Engineering Thermodynamics by Y.V.C. Rao, University Press
3. Thermodynamics and Thermal Engineering by Kothandaraman & Domkundwar, Dhanpat Rai 4. Applied Thermodynamics by P.L.Ballaney, Khanna Publishers 5. Steam Tables in SI Units by Ramalingam, Scitech
Page
15
6. Steam Tables by C.P.Kothandaraman, New Age International
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
Practical (Hours per week): 2, Credit: 1
Laboratory Experiments: (Minimum 8 experiments) 1. Study of Cut-Sections of 2 stroke and 4 stroke Diesel Engine. 2. Study of Cut-Sections of 2 stroke and 4 stroke Petrol Engine. 3. Study of steam power plant.
4. Study of refrigeration system.
5. Study of gas turbine power plant.
6. Performance analysis of reciprocating air-compressor.
7. Performance analysis of Centrifugal / Axial Flow compressor. 8. Determination of performance characteristics of gear pump. 9. Measurement of steam quality using calorimeter
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16
10. Verification of Joule-Thomson coefficient.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PPD3I103 THEORY OF MACHINE
Module-I(10 classes) Mechanism: Basic Kinematic concepts and definitions, mechanism, link, kinematic pair, classification of kinematic pairs, degree of freedom, kinematic chain, binary ternary and quaternary joints and links, degrees of freedom for plane mechanism, grubler’s equation, inversion of mechanism, four bar chains and their inversions, single slider crank chain, double slider crank chain and their inversion Module-II (10 classes)
Friction of a screw and nut, square threaded crew, V-threaded screw, pivot and collar, friction circle, friction axis, friction clutches, transmission of power by single plate, multiplate and cone clutches.Gear trains: simple train, compound train, reverted train, epicyclic train and their application. Module-III(08 classes)
Toothed gears: Theory of shape and action of tooth properties methods of generation of standard Tooth profiles, Standard proportions, Interference and Under-cutting, methods of Eliminating Interference, Minimum numbers of teeth to avoid interference. Module-IV(08 classes)
Governors: Centrifugal Governors-watt and Porter Governors, Spring loaded GovernorHartnell Governor ,sensitiveness, stability, Isochronisms ,Hunting, Governor effort and power, curves of controlling force. TEXT BOOK(S): 1. Theory of machines – S.S Ratan, Tata McGraw Hill.
2. A Textbook of theory of machines (in S.I units) – R.K.Bansal, Laxmi Publication.
REFERENCE(S):
1. Mechanism and machine Theory- Rao and Dukkipati, Wiley Eastern Ltd.
Page
17
2. Theory of Machines –Thomas Beven.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PRACTICAL (HOURS PER WEEK): 2, CREDIT: 1
Laboratory Experiments: (Minimum 8 experiments) 1. Determination of gyroscopic couple.
2. Performance characteristics of spring loaded governor. 3. Determination of critical speed of rotating shaft.
4. Experiment on static and dynamic balancing apparatus. (2 experiments)
5. Determination of natural frequency under damped and un-damped
vibration.(2 experiments)
6. Study of interference and undercutting for gear. 7. Radius of gyration of compound pendulum
8. Radius of gyration of connecting rodExperiment on Screw Jack 9. Experiment on Journal Bearing Apparatus 10. Experiment on Epicyclic Gear Train
11. Experiments on Simple/Compound/Reverted Gear trains
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18
12. Experiment on Dynamometer
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PPD3I104 STRENGTH OF MATERIAL
Module-I(10 classes) Analysis of axially loaded members: Composite bars in tension and compressiontemperature stresses in composite rods-statically indeterminate problem. 2D Stress system, Principal Planes, Principal stress, Mohr’s stress circle, Members in biaxial state of stress: Stresses in thin cylinders, thin spherical shells under internal pressure-wire winding of thin cylinders. Strain & deformation: Two dimensional state of strain, Principal Strains, Calculation of principal stresses from principal strains, Strain measurement. Module-II(10 classes)
Shear force and bending moment diagrams for simple beams: Support reactions for statically determinate beams, relationship between bending moment and shear force, shear force and bending moment diagrams.
Simple bending of beams: Theory of simple bending of initially straight beams, distribution of normal and shear stress, composite beams. Module-III(12 classes)
Torsion in solid and hollow circular shafts, Twisting moment, strength of solid and hollow circular shafts, Strength of shafts in combined bending and twisting, Close-coiled helical springs.Deflection of Beams: Slope and deflection of beams by integration method and area-moment method. Module-IV(10 classes)
Buckling of columns: Euler’s theory for initially straight columns with various end conditions. Theories of failure: maximum principal stress theory, maximum shear stress theory, maximum principal strain theory, Maximum strain energy theory and maximum distortion energy theory. TEXT BOOK(S): 1.
Strength of Materials- G.H.Ryder, Macmillan India.
3.
Strength of Materials by R.Subramaniam, Oxford University Press
2.
Mechanics of Materials- J.M.Gere and S.Timoshenko.
2. Introduction to Mechanics of Solids- Crandell, Dahl and Lardner, McGraw Hill.
3. Mechanics of Materials by Beer and Johnston, Tata McGraw Hill 4. Mechanics of Materials by R.C.Hibbeler, Pearson Education
Page
1. Mechanics of Materials-I- E.J. Hern; Paragaman.
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REFERENCE(S):
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
PRACTICAL (HOURS PER WEEK): 2, CREDIT: 1
Laboratory Experiments (Minimum 8 experiments) 1. Determination of tensile strength of materials by Universal Testing Machine
2. Determination of compressive strength of materials by Universal Testing Machine 3. Determination of bending strength of materials by Universal Testing Machine
4. Double shear test in Universal Testing Machine
5. Determination of Impact strength of material (Charpy and Izod)
6. Determination of Hardness strength of materials (Brinnel, Rockwell and Vickers) 7. Determination of Rigidity modulus of material 8. Determination of Fatigue strength of material
9. Estimation of Spring Constant under Tension and Compression. 10. Load measurement using Load indicator, Load Cells. 11. Strain measurement using Strain Gauge.
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20
12. Stress measurement using strain rosette.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
HONOURS ELECTIVE
COMPOSITE MATERIALS Module – I (10 hours) Introduction and characteristics of composite materials, mechanical behaviour of composites, constituents, Reinforcements, Matrices, Fillers, Additives, Applications and advantages of composites.
Classification of composites – Matrix-Polymer matrix composites (PMC), Metal matrix composites(MMC), Ceramic matrix composites (CMC) – Reinforcement – Particle reinforced composites, Fibre reinforced composites. Applications of various types of composites. Module – II (12 hours)
Characteristics of Polymer matrix composites – Characteristics of resins, Thermosetting resins, thermoplastic resins – Reinforcement fibres – Rovings – Woven fabrics – Non woven random mats – various types of fibres. PMC processes - Hand lay up processes – Spray up processes – Compression moulding – Reinforced reaction injection moulding Resin transfer moulding – Pultrusion – Filament winding – Injection moulding. Fibre reinforced plastics (FRP), Glass fibre reinforced plastics (GRP). Characteristics of Metal Matrix Composites , Various types of Metal matrix composites Alloy vs. MMC, Advantages of MMC, Limitations of MMC, Metal Matrix, Reinforcements – particles – fibres. Effect of reinforcement - Volume fraction – Rule of mixtures. Processing of MMC – Powder metallurgy process - diffusion bonding – stir casting – squeeze casting. Module – III (10 hours)
Engineering ceramic materials – properties – advantages – limitations – Monolithic ceramics - Need for CMC – Ceramic matrix - Various types of Ceramic Matrix composites- oxide ceramics – non oxide ceramics – aluminium oxide – silicon nitride – reinforcements – particles- fibres- whiskers. Sintering - Hot pressing – Cold isostatic pressing (CIPing) – Hot isostatic pressing (HIPing). IV(10
hours)
Carbon / carbon composites – Advantages of carbon matrix – limitations of carbon matrix Carbon fibre – chemical vapour deposition of carbon on carbon fibre perform. Sol gel technique. Composites for aerospace applications. Text Book
1. Chawla K.K., Composite materials, Springer – Verlag, 1987
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–
Page
Module Advances in composites:
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
2. Mathews F.L. and Rawlings R.D., Composite materials: Engineering and Science,
Chapman and Hall, London, England, 1st edition, 1994.
3. Mechanics of Composite Materials, R.M. Jones, Mc. Graw Hill Book Co.
Reference Book : 1. Fibre - Reinforced composites :- Materials, manufacturing and Design by P.K. Mallick, CRC Press. 2. Composite materials, Broutman & Crock,
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22
3. Principles of Composite Material Mechanics, R.F.Gibson, CRC Press
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
SURFACE ENGINEERING PRINCIPLE AND PRACTICE
Module-I (10 classes) Mechanisms of Wear and Metal Cleaning: Basic Mechanisms of wear-abrasive, adhesive wear, contact fatigue, Fretting corrosion, Testing of wear resistance, practical diagnosis of wear, general cleaning process for ferrous and non ferrous metals and alloys selection of cleaning processes, alkaline cleaning, emulsion cleaning, ultrasonic cleaning, pickling salt bath descaling, abrasive bath cleaning, polishing and buffing shot peening. Module-II(10 classes)
Thermal Spraying Processes and Electrodeposited Coatings: Thermal spraying materials, characteristics of thermal spray processes, Design for thermally sprayed coatings coating production, spray fused coatings, Principles of electroplating, Technology and control-electroplating systems, Properties and applications of electrodeposits, Non aqueous and electroless deposition, plasma coating. Module-III (12 classes)
Hot Dip Coating and Diffusion Coating: Principles, Surface preparation, Batchcoating and continuous coating process, Coating properties and application, Principles of cementation, Cladding-vacuum deposition, Sprayed metal coating, Structure of diffusion coatings, Chemical vapour deposition (CVD), Physical vapour deposition (PVD).NonMetallic Coating Oxide and Conversion Coatings: Plating coating, lacquers, rubbers and elastomers, viterous enamels, anodizing Chromating, application to aluminium, magnesium, tin, zinc, cadmium copper and silver, phosphating primers. Module-IV (10 classes)
Quality Assurance, Testing and Selection af Coatings: The quality plan, design, testing and inspection, thickness and porosity measurement, selection of coatings, industrial applications of engineering coatings. Text Book(s): 1. Electroplating and other Surface Treatments; C.D.Varghese; TMH, 1993.
2. Engineering Coatings-design and application- S. Grainger, Jaico Publishing House.
Reference(S):
3. Metal Pretreatment; N.D.Banik; TMH, 1992
4. Principles of Metals surface treatment and protection- D. R. Gabe, Pergamon.
Page
2. Advances in surface treatment- Niku-Lavi, Pergamon.
23
1. Electroplating Handbooks- N.V.Parathasarathy, Prentice Hall.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
MINOR SPECIALIZATION
MANUFACTURING PROCESS Module I (10 classes) Manufacturing Processes: Introduction to manufacturing processes, Classification and Selection of Manufacturing Processes. Metal Casting Processes:
Patterns, Types of patterns, allowances and material used , moulding materials, , Metal casting: Types of casting processes, advantages, disadvantages and applications of casting processes; Green sand moulding and permanent moulding , casting defects. Module 2 (12 classes)
Metal Joining Processes: Principle of welding,. Classification of welding. Capabilities and applications; Gas welding and gas cutting, Arc welding, Power sources and consumables, Resistance welding: Spot, Projection and seam welding process, Defects in welding, Introduction to Soldering and Brazing. Metal Shaping and Forming: Hot and cold working of metals, Classification, Advantages, Limitations and applications of Extrusion, Forging and Rolling , Wire Drawing, Classification, Advantages, Limitations and applications, Sheet Metal Working: Deep drawing process. Module 3 (10 classes)
Metal Cutting Principles: Machine tools classification, working and auxiliary motions in machine tools, Primary cutting motions in machines tools, Cutting tool geometry and tool signature, cutting forces and power requirement in machining Module 4 (10 classes)
Page
TEXT BOOK(S): 1. Manufacturing Technology (Foundation Forming & Welding)- P.N. Rao, Tata McGraw Hill. 2. Manufacturing Science, Ghosh and Mallik, East West Press. 3. Principles of manufacturing materials and processes- J.S.Campbell, Tata McGraw Hill. REFERENCE(S): 1. Manufacturing Engineering and Technology, 4th Edition- S.Kalpakjian and S.R. Scsimid, Pearson Education. 2. Robotics Technology and Flexible Automation- S.R.Deb, TMH. 3. Principle of Metal Casting- Heine, Loper and Rosenthal, Tata McGraw Hill.
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Advanced Manufacturing Processes:Introduction, equipment, process variables , advantages, disadvantages and applications of Abrasive Jet Machining, Ultrasonic Machining, Chemical Machining Electrochemical Machining, Laser Beam Machining
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-163rd Semester
GEOLOGY LAB
The student will have to go for four weekends for geological tour besides sessional / rd
practical classes in 3 semester.
1) Study of Physical properties of minerals.
2) Study of important igneous sedimentary and metamorphic rocks.
Page
25
3) Interpretation of folds and faults from maps.
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
Code
Course Name
HS
Applied Mathematics III
PC
PC
Manufacturing Science II Design of Machine Elements Metrology & Inspection
PC
Robotics & FMS
HS
Engineering Economics/ Organizational Behavior *Skill Project and Hands on
Total Total Marks: 1200 Total Credits: 25 Fault Honours
Diagnostics And Condition Monitoring
Credit Theory
University Marks
Internal Evaluation
3-0
3
100
50
3-0
3
100
3-0
3
3-0 3-0 2-1
3 3 3
Practical
Hours/ Week L/T
Credit Practical
Marks
50
2
1
50
100
50
2
1
50
100 100 100
50 50 50
2 2
1 1
50 50
6
3
100
14
7
300
18
18
600
300
4
4
100
50
Metrology, Quality Control & Reliability
27
Minor
Hours/ week L/T
Page
PC
Fourth Semester Theory
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
APPLIED MATHEMATICS - III
Module-I Complex Analysis: Analytic function, Cauchy-Riemann equations, Complex integration: Line integral in the complex plane, Cauchy’s integral theorem, Cauchy’s integral formula, Derivatives of analytic functions, Taylor’s series, Maclaurin’s series, Laurent’s series, Singularities and zeros. Module-II Complex Analysis: Residue integration method, evaluation of real integrals Numerical Methods: Errors of numerical results, error propagation,., Lagrange Interpolation, Newton divided difference interpolation, Newton’s forward and backward interpolation, Spline interpolation. Module-III Numerical Methods: Numerical integration: The trapezoidal rule, The Simpson’s rules, Gauss Integration formulas. Solution of ordinary differential equation: Euler’s method, Improvement of Euler’s method, Runge-Kutta methods, multi step methods, Methods for system and higher order ordinary differential equations. Module-IV Probability Theory and Its Applications: Probability, Random variables, Probability distributions, Mean and variance; Features of Probability Distribution: Binomial, Poisson, Uniform and Normal distribution, Distribution of several random variables. Statistical Techniques and Its Applications: Scope of Statistics, Random sampling, Sampling Distribution,Correlation analysis, Regression Analysis,Fitting Straight Lines, Estimation of Parameters, Statistical Hypothesis. Text books: 1. E. Kreyszig,” Advanced Engineering Mathematics:,Tenth Edition, Wiley India 2. S.Pal and S.C. Bhunia, “Engineering Mathematics” Oxford University Press 3.Jay L. Devore, “Probability and Statistics for Engineering and Sciences”, Seventh Edition, Thomson/CENGAGE Learning India Pvt. Ltd
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28
Reference books: 1. E.B. Saff, A.D.Snider, “Fundamental of Complex Analysis”, Third Edition, Pearson Education, New Delhi 2. P. V. O’Neil, “Advanced Engineering Mathematics”, CENGAGE Learning, New Delhi
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
PPD4I101 MANUFACTURING SCIENCE-II
Module – I (13 hours) Geometry of cutting tools in ASA and ORS, Effect of Geometrical parameters on cutting force and surface finish, Mechanics of chip formation, Merchant’s theory, Force relationship and velocity relationship, Types of Tool Wear: Flank wear, Crater wear, Wear measurement, Effect of variables on tool life and surface finish, Measurement of cutting force, Lathe tool dynamometer, Drill tool dynamometer. Economics of machining. Module – II (13 hours) Conventional machining process and machine tools – Turning, Drilling, Shaping, Planning, Milling, Grinding. Machine tools used for these processes, their specifications and various techniques used. Principles of machine tools : Kinematics of machine tools, speed transmission from motor to spindle , speed reversal mechanism, mechanism for feed motion, Tool holding and job holding methods in different Machine tools, Types of surface generated, Indexing mechanism and thread cutting mechanism, Quick return mechanism,. Production Machine tools – Capstan and turret lathes, single spindle and multi spindle semiautomatics, Gear shaper and Gear hobbing machines, Copying lathe and transfer machine. Module – III (10 hours) Cutting Tool Materials & Cutting Fluids: Characteristics of tool materials, various types of cutting tool materials, coated tools, cutting tool selection, Purpose and types of cutting fluids, basic actions of cutting fluids, effect of cutting fluid on tool life, selections of cutting fluid, Cutting fluid and its effect; Machinability Criteria, Tool life and Taylor's equation. Module – IV (10 hours) Non-traditional Machining processes: Ultrasonic Machining, Laser Beam Machining, Plasma Arc Machining, Electro Chemical Machining, Electro Discharge Machining, Wire EDM , Abrasive Jet Machining.
Page
Reference Books : 1. Manufacturing Technology – by P.N.Rao, Tata McGraw Hill publication. 2. Modern Manufacturing Processes, P.C.Pandey, H.S.Shan, Tata McGraw Hill 3. Manufacturing Science, Ghosh and Mallik, East West Press. 4. Metal Cutting Theory and Practice, D.A.Stephenson and J.S.Agapiou, CRC Press 5. Machining Technology; Machine Tools and Operation, H.A.Youssef and H. El-Hofy, CRC Press 6. Machine Tools and Manufacturing Technology, Krar, Rapisarda and Check, Cengage Learning 7. Technology of Machine Tools, Krar, Gill and Smidt, Tata McGraw Hill
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Text Books : 1.Metal Cutting Principles, M.C.Shaw, Oxford University Press 2. Fundamentals of Machining and Machine Tools, G.Boothroyd and W.A.Knight, CRC Press 3. Metal Cutting Theory and Practice, A.Bhattacharya, Central Book Publishers
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
8. Principles of Metal Cutting, G.Kuppuswamy, Universities Press 9. Metal Cutting and Machne Tools, G.T.Reddy, Scitech 10. Fundamentals of tool Engineering Design, S.K.Basu, S.K.Mukherjee, R. Mishra , Oxford & IBH Pub Co. 11. Machine Tools, R.N.Datta, New Central Book Agency
PRACTICALS Manufacturing Science-II
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30
1.Study of non-traditional machining process (ultrasonic machining/ abrasive jet machining/ electro-discharge machining) 2.Determination of cutting forces in turning using lathe tool dynamometer 3.Determination of cutting forces in drilling using drilling tool dynamometer 4.Study on C. N.C. Machines 5.Study of single point cutting tools 6.Study of multi point cutting tools 7.Job on lathe with tapper turning, thread cutting, knurling and groove cutting (3 experiments). 8.Gear cutting (with index head) on milling machine 9.Working with shaper, Planner and slotting machine. 10.Working with surface and cylindrical grinding.
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
PPD4I102 DESIGN OF MACHINE ELEMENTS [Only specified data book as mentioned in the syllabus is permitted during examination]
Module-I (8 hours) 1. Mechanical engineering design: Introduction to design procedure, Stages in design, Code and Standardization, Interchangeability, Preferred numbers, Fits and Tolerances, Engineering materials: Ferrous, Non-ferrous, Non-metals, design requirements – properties of materials, Material selection, Use of Data books. 2.Fundamentals of Machine Design: Types of load, Modes of failure, factor of safety concepts, Theories of Failure, concept and mitigation of stress concentration, Fatigue failure and curve, endurance limit and factors affecting it, Notch sensitivity, Goodman, Gerber and Soderberg criteria. Module-II (8 hours) 3. Machine Element Design: Design of Joints: Rivets, welds and threaded fasteners based on different types of loading, Boiler joints, cotter joints and knuckle joints. Module-III (10 hours) 4. Design of Keys, Shaft and Couplings: Classification of keys and pins, Design of keys and pins, Theories of failure, Design of shafts: based on strength, torsional rigidity and fluctuating load, ASME code for shaft design, Design of couplings: Rigid coupling, Flexible coupling. 5. Design of Mechanical Springs: Types of helical springs, Design of Helical springs, bulking of spring, spring surge, end condition of springs, Design of leaf springs: nipping. Module-IV (6 hours) 6. Bearings: Types and selection of ball and roller bearings, Dynamic and static load ratings, Bearing life, Design of sliding contact bearings, Journal bearing, foot step bearing.
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REFERENCE BOOKS: 1. Machine Design, P.Kanaiah, Scietech Publications 2. Fundamentals of Machine Component Design by R.C.Juvinall and K.M.Marshek, John Wiley & Sons 3. Machine Drawing by N.Sidheswar, McGraw-Hill 4. Machine Design, P.C.Sharma and D.K.Agrawal, S.K.Kataria & Sons 5. Machine Design, Pandya and Shah, Charotar Book Stall 6. Machine Design, Robert L. Norton, Pearson Education Asia. 7. Design of Machine Elements by C. S. Sharma and K. Purohit, PHI
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TEXT BOOKS: 1. Design of Machine Elements, V.B. Bhandari, Tata McGraw Hill 2. Mechanical Engineering Design, J.E.Shigley, C.R.Mischke, R.G.Budynas and K.J.Nisbett, TMH
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
DESIGN DATA HAND BOOKS: 1. P.S.G. Design Data Hand Book, PSG College of Tech Coimbature 2. Design Data Hand Book, K. Lingaiah, McGraw Hill, 2nd Ed. 2003. 3. Design Hand Book by S.M.Jalaluddin ; Anuradha Agencies Publications 4 .Design Data Hand Book by K.Mahadevan and B.Reddy,CBS Publisher
PRACTICAL MACHINE DESIGN PROJECT – I
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1. Assembly drawing of tail-stock of lathe with bill of materials 2. Assembly drawing of screw jack with bill of materials 3. Design & drawing of Riveted joint 4. Design and drawing of Cotter joint 5. Design and drawing of Knuckle joint 6. Design of shafts subjected to combined loading 7. Design and drawing of Flange coupling 8. Design of lever 9. Design and drawing of belt and pulley Total number of Design : Minimum 6 nos. Total No. of Drawing : 5 sheets (Two sheets for assembly drawing as per Sl no. 1 and 2 and three sheets for design, under Sl. No. 3, 4, 5, 7 and 9)
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
PPD4I103 METROLOGY AND INSPECTION
Module I :CONCEPTS OF METROLOGY: Principles of Measurements, Line and End & optical Standards, Calibration, accuracy and Precision, Random error and systemic error, Measurement of Surface Roughness, Screw Thread and Gears, Limits, Fits and Gauges, Assembly by full, partial and group interchangeability, geometric tolerances, Measurement of straightness, Flatness and circularity. Terminologies – Standards of measurement - Line and End & optical Standards – Errors in measurement – Interchangeability and Selective assembly – Accuracy and Precision – Calibration of instruments – Basics of Dimensional metrology and Form metrology Module II :MEASUREMENT OF SURFACE ROUGHNESS: Definitions – Types of Surface Texture: Surface Roughness Measurement MethodsComparison, Contact and Non Contact type roughness measuring devices, 3D Surface Roughness Measurement, Nano Level Surface Roughness Measurement – Instruments. Module III :INTERFEROMETRY: Introduction, Principles of light interference – Interferometers – Measurement and Calibration – Laser Interferometry. Module IV :COMPUTER AIDED AND LASER METROLOGY: Tool Makers Microscope –Coordinate Measuring Machines – Applications – Laser Micrometer, Laser Scanning gauge, Computer Aided Inspection techniques - In-process inspection, Machine Vision system-Applications. Text Books 1. Engineering Metrology,R.K. Jain, Khanna Publisher, Delhi 2. Quality control and Application ,B.L. Hansen and P.M. Ghare, Prentice Hall of India. 3. Reliability Engg. And Terotechnology , A.K. Gupta, Macmillan India. 4. Taguchi methods Explained Practical steps to Robust design T.P. Bagchi, PHI
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Reference Books 1. A text book of Engineering Metrology I.C. Gupta, Dhanpat Rai & sons, Delhi. 2. Whitehouse,D.J., "Surface and their measurement", Hermes Penton Ltd, 2004
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
PRACTICAL (METROLOGY & INSPECTION) (Minimum 08 Experiments/Studies)
List of Experiments:
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1. Measurement of straightness and flatness 2. Measurement of roughness of the surface 3. Experiment on slip gauges and sine bar 4. Calibration of Dial gauge, Micrometer, Vernier and Height gauge 5. Use of Sine bar for measuring angles 6. Study and use of Profile Projector 7. Measurement of thread parameters using Floating Carriage Micrometer 8. Surface roughness measurement 9. Use of Mechanical and Pneumatic comparator 10. Measurement of gear tooth thickness 11. Measurement of Internal, External angles and Bores using standard Balls, and Height gauge. 12. Measurement of Straightness and Flatness using precision level. 13. Study and use of Toolmaker's microscope 14. Study of Digital measuring instruments
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
PPD4I104 ROBOTICS AND FMS
Module – I Fundamentals of Robotics: Evolution of robots and robotics, Definition of industrial robot, Laws of Robotics, Classification, Robot Anatomy, Work volume and work envelope, Human arm characteristics, Design and control issues, Manipulation and control, Resolution; accuracy and repeatability, Robot configuration, Economic and social issues, Present and future application. Mathematical modeling of a robot: Mapping between frames, Description of objects in space, Transformation of vectors. Direct Kinematic model: Mechanical Structure and notations, Description of links and joints, Kinematic modeling of the manipulator, Denavit-Hartenberg Notation, Kinematic relationship between adjacent links, Manipulator Transformation matrix. Module – II Inverse Kinematics: Manipulator workspace, Solvable of inverse kinematic model, Manipulator Jacobian, Jacobian inverse, Jacobian singularity, Static analysis. Dynamic modeling: Lagrangian mechanics, 2D- Dynamic model, Lagrange-Euler formulation, Newton-Euler formulation. Robot Sensors: Internal and external sensors, force sensors, Thermocouples, Performance characteristic of a robot. Module – III Robot Actuators: Hydraulic and pneumatic actuators, Electrical actuators, Brushless permanent magnet DC motor, Servomotor, Stepper motor, Micro actuator, Micro gripper, Micro motor, Drive selection. Trajectory Planning: Definition and planning tasks, Joint space planning, Cartesian space planning. Applications of Robotics: Capabilities of robots, Material handling, Machine loading and unloading, Robot assembly, Inspection, Welding, Obstacle avoidance. Module – IV
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Text Books: 1. Robotics Technology and Flexible Automation, S.R.Deb and S. Deb, TMH 2. Robotics and Control, R.K. Mittal and I.J. Nagrath, Tata McGraw Hill 3. Introduction to Robotics: Mechanics and control, John J Craig, PHI
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Introduction and Description, limitations with conventional manufacturing, Need for FMS Introduction, Definition, Basic Component of FMS, Significance of FMS, General layout and configuration of FMS, Principle Objectives of FMS, Benefits and limitations of FMS, Area of Application of a FMS in Industry, Various Hardware and Software required for an FMS, CIM Technology, Hierarchy of CIM, FMS Justification.
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
Reference Books: 1. Introduction to Robotics, S. K. Saha, Tata McGraw Hill 2. Robotics: Control, Sensing, Vision and Intelligence, K.S.Fu, R.C.Gonzalez and C.S.G.Lee, McGraw Hill 3. Robotics, Appuu Kuttan K.K., I.K. international 4. Robot Dynamics and Control, M.W.Spong and M. Vidyasagar , Wiley India. 5. Industrial Robotics Technology, programming and application, M.P.Groover, TMH. 6. Introduction to Robotics: Analysis, Systems, Applications, S.B.Niku, PHI 7. Robotics: Fundamental Concepts and Analysis, A. Ghosal, Oxford University Press 8. Fundamentals of Robotics: Analysis and Control, R. J. Schilling, PHI 9. Robotic Engineering: An Integrated Approach, R.D. KLAFTER, T. A. Chmielewski, and M. Negin, PHI 10. Robot Technology: Fundamentals: J. G. Keramas, Cengage Learning PRACTICAL
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List of Experiments (Robotics and FMS) 1. Study of different types of robots based on configuration and application. 2. Study of different type of links and joints used in robots 3. Study of components of robots with drive system and end effectors. 4. Determination of maximum and minimum position of links. 5. Verification of transformation (Position and orientation) with respect to gripper and world coordinate system 6. Estimation of accuracy, repeatability and resolution. 7. Robot programming exercises 8. Study of mobile robot with all types of controllers
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
HONOUR ELECTIVE
FAULT DIAGNOSTICS AND CONDITION MONITORING Module – I (10 hours) Principles of Maintenance, Fault analysis planning and system availability: Failure modes, effects and criticality analysis (FMECA), Failure effects assessment (FEA), Critical areas assessment, Fault tree method, Availability concepts, Failure prediction/reliability assessment Data Processing and Signal Analysis: Computer-Aided Data Acquisition. Module – II (12 hours) Time Domain Analysis, Frequency Domain Analysis - Fast Fourier Transform Performance trend monitoring: Primary monitoring – performance, Primary and secondary performance parameters, Performance trend analysis. Vibration Analysis: Vibration monitoring equipment, System monitors and vibration limit detectors, vibration monitoring experience Discrete frequencies: Introduction, Simple vibrations, Gear excitation, Rolling element bearings, Blade vibration, Fans and Pumps and Case Studies on Vibration Monitoring Contaminant analysis. Module – II (08 hours ) Contaminants in used lubricating oils, Carrier fluid degradation, Contaminant monitoring techniques (Wear processes), Oil degradation analysis, Abrasive particles in lubrication oil, Abrasive particle in bearings, Abrasive particle in hydraulic systems, Dissolved gas fault monitoring. Module – IV (10 hours) Electric Motor Current and Signature Analysis Non-Destructive Test and Evaluation technology: Overview: Radiography, Ultrasonics: Principle, transducers, equipments and testing Liquid Penetrant Test, Magnetic Particle Test, Eddy Current Test. Other Topics: Thermal Infrared Imaging, Acoustic Emission, Leak Testing Industrial Applications of NDE
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Reference Books 1. Condition Based Maintenance and Machine Diagnostics, John W Williams, Alan Davies, Paul R Drake, Springer, 2006 2. Rotating Machinery Vibration; From Analysis to Troubleshooting, Maurice L. Adams, Jr., CRC Press 3. Lubrication and Maintenance of Industrial Machinery; Best Practices and Reliability, R.M.Gresam and G.E.Totten, CRC Press 4. Vibration, Monitoring and Diagnosis: Techniques for Cost-effective Plant Maintenance by Ralph Albert Collacott, 1979, Wiley 5. Handbook on Condition Monitoring, B.K.N. Rao, Elsevier Science 1998 6. Handbook of Condition Monitoring Techniques and Methodology, M.Davies, Springer 2006 7. Vibratory Condition Monitoring of Machines”, J.S.Rao, CRC Press, 2000 8. Vibration Monitoring, Testing, and Instrumentation, Editor(s): Clarence W. de Silva, University of British Columbia, Vancouver, Canada, Series: Mechanical Engineering Series, CRC Press (Taylor & Francis) 9. Non-destructive Test and Evaluation of Materials, J.Prasad and C.G.K.Nair, TataMcGraw-Hill 10. Machinery Condition Monitoring and Trouble Shooting, John S. Mitchell
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Text Books 1. Mechanical Fault Diagnosis and Condition Monitoring by Ralph Albert Collacott, Wiley (or Chapman and Hall, 1977)
4 Semester
B.Tech(Production Engineering) Syllabus for Admission Batch 2015-16 th
MINOR SUBJECT
METROLOGY, QUALITY CONTROL & REALIABILITY Module I (12 hours) Principles of Measurements, Line and End & optical Standards, Calibration, accuracy and Precision, Random error and systemic error. Measurement of Surface Roughness, Screw Thread and Gears. Limits, Fits and Gauges, Assembly by full, partial and group interchangeability, geometric tolerances. Measurement of straightness, Flatness and circularity.
Module II (10 hours) Some useful Probability Distribution, Testing of hypothesis, type I and type II errors, control limit theorem. Causes of Variation, standard error of mean, process capability, PCR, RPI, Natural tolerance Limits, Specification Limits, Trial and Revised control Limits, Rational subgroups, Control charts for variable (X,R,S, CUSUM, EWMA), Control charts for fraction, nonconforming control charts for non-conformation.
Module III(08 hours) Design of single sampling plan. Double, multiple and sequential sampling plans, O.C. curve, AOQ, AOQL, Taguchi’s Loss function, Orthogonal Arrays, Linear Graphs, parametric design, signal-to noise Ratio, ANOVA, TQM, Taguchi, ISO 9000, ZIT, Quality circle.
Module-IV(10hours) Definition, bath-tub-curve, system reliability, reliability improvement, maintainability and availability, Availability of single repairable system using Markov model, Life tests, acceptance sampling plan based on life tests, Sequential acceptance sampling plan based on MTTF & MTBF. Test Books 1. Engineering Metrology,R.K. Jain, Khanna Publisher, Delhi 2. Quality control and Application ,B.L. Hansen and P.M. Ghare, Prentice Hall of India. 3. Reliability Engg. And Terotechnology , A.K. Gupta, Macmillan India. 4. Taguchi methods Explained Practical steps to Robust design T.P. Bagchi, PHI Reference
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Books 1. A text book of Engineering Metrology I.C. Gupta, Dhanpat Rai & sons, Delhi. 2. E.L. Grant and R.S. Leveaworth, Statistical quality Control”, 7e, mc-Graw Hill. 3. Introduction to Statistical Quality control, D.C.Montgonery, John Wiley & sons. 4. Introduction to /reliability and MaitainabilityEngg E. Ebeling, MC-Graw Hill. 5. Statistical Quality Control, M. Mahajan, Dhanpat Rai & Sons. 6. Statistical Process Control and Improvement, A.Mitra, Pearson.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
PC
Production & Operation Management Materials Deformation Processes Tool Design
PC PC PE
OE
PC
Statistical Quality Control & Reliability/Fluid Mechanics & Fluid Power Engg./Plastic Processing/Work Study & Ergonomics Human Resources Management/C++ & Object Oriented Programming/Internet & Web Technology/Tribology/NonConvention Energy Sources/Supply Chain Management Advance Lab-I
Total Total Marks: 1100 Total Credits: 24 Advance Casting and Honours Minor
Welding/Optimization in Manufacturing Production Design and Development
Theory
Practical
Hours/week L/T
Credit Theory
University Marks
Internal Evaluation
Hours/week L/T
Credit Practical
Marks
1
50
3-0
3
100
50
2
1
50
3-0 3-1
3 4
100 100
50 50
2
1
3-1
4
100
50
17
17
500
250
8 14
4 7
4
4
100
50
3-0
3
100
50
2
50
200 350
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Course Name
Fifth Semester
Page
Code
5th Semester
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5I101 PRODUCTION AND OPERATION MANAGEMENT
Module I (10 Hours) Operations Function in an Organization, Manufacturing Vrs Service Operations, System view of Operations, Strategic Role of Operations, Operations Strategies for Competitive Advantage, Operations Quality and Productivity Focus, Meeting Global Challenges of Production and Operations Imperatives. Designing Products, Services and Processes: New Product Design- Product Life Cycle, Product Development Process, Process Technology : Project, Jobshop, Batch, Assembly Line, Continuous Manufacturing; Process Technology Life Cycle, Process Technology Trends, FMS, CIM, CAD, CAM; Design for Services, Services Process Technology. Module II (10 Hours) Work Study: Methods Study- Techniques of Analysis, recording, improvement and standardization; Work Measurement : Work Measurement Principles using Stopwatch Time Study, Predetermined Motion Time Standards and Work Sampling, Standard Time Estimation. Module III (10 Hours) Location and Layout Planning: Factor Influencing Plant and Warehouse Locations, Impact of Location on cost and revenues. Facility Location Procedure and Models: Qualitative Models, Breakeven Analysis, location Model, centroid method. Layout Planning: Layout Types : Process Layout, Product Layout, Fixed Position Layout Planning, block diagramming, line balancing, computerized layout planning- overview. Group Technology Forecasting : Principles and Method, Moving Average, weighted Moving Average, Exponential Smoothing, Winter’s Method for Seasonal Demand, Forecasting Error. Manufacturing Planning and Control : The Framework and Components : Aggregate Planning, Master Production Scheduling, Rough-cut-Capacity Planning, Material Requirements Planning, Capacity Requirements Planning. Module IV (10 Hours) Sequencing and Scheduling : Single Machine Sequencing : Basics and Performance Evaluation Criteria, Methods for Minimizing Mean Flow Time, Parallel Machines : Minimization of Makespan, Flowshop sequencing : 2 and 3 machines cases : Johnson’s Rule and Jobshop Scheduling : Priority dispatching Rules. Inventory Control : Relevant Costs, Basic EOQ Model, Model with Quantity discount, Economic Batch Quantity, Periodic and Continuous Review Systems, Safety Stock, Reorder Point and Order Quantity Calculations. ABC Analysis. Modern Trends in Manufacturing : Just in Time (JIT) System : Shop Floor Control By Kanbans, Total Quality Management, Total Productive Maintenance, ISO 9000, Quality Circle, Kaizen, Poka Yoke, Supply Chain Management.
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1. S.N.Chary, “Production and Operations Management”, Tata McGraw Hill. 2. R. Paneerselvam, “Production and Operations Management, Prentice Hall of India. 3. Aswathappa& Bhatt – Production & Operations Management, HPH. 4. Gaither & Frazier - Operations Management, Cengage Publication 5. Russell & Taylor - Operations Management, PHI Publication 6. Chase, Aquilanno, Jacob & Agarwal - Operations Management, TMH Publication. 7. E.E. Adam and R.J. Ebert “Production and Operations Management”, Prentice Hall of India.
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Reference Book:
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PRACTICAL (PRODUCTION AND OPERATION MANAGEMENT)
1. Solving LPP, Transportation and Assignment Problem and other Optimization problem with the help of Excel Add-In: Solver or with the Software LINDO/LINGO. 2. Problem Formulation, and Solution & Sensitivity Analysis Using LINGO 3. Writing simple codes for GA optimization problem. 4. Design of process layout for the given problem. 5. Preparation of Assembly Chart and Product Structure, and MRP planning 6. Construction of X-bar and R Chart.
PPD5I102 MATERIALS DEFORMATION PROCESSES Module I (10 Hours) Introduction: Scope of the subject, elastic, plastic, and anelastic deformation. Constitutive equations in elasticity for isotropic and anisotropic materials, strain energy, elastic stiffness and compliance tensor, crystal structure and elastic constants. Plastic response of materials different types of uniaxial stress-strain curves. Equivalent stress and strain. Module II (10 Hours) Levy-Mises and Prandlt-Reuss equations. Deformation theory of plasticity. Yield surface, Isotropic and kinematic hardening - Bauschinger effect. Elements of dislocation theory crystallography, elastic properties, dislocations and their interactions in different crystal structures, origin and multiplication of dislocations, thermally activated dislocation motion. Critical resolved shear stress in single crystals. Module III (10 Hours) Work hardening in single and polycrystals. Strengthening mechanisms in polycrystals –role of grain boundaries, solid solution, precipitates and dispersoids, orderdisorder transformation, Mechanical properties of composites. Elevated termperature deformation mechanisms - cross slip, climb and grain boundary sliding. Deformation mechanism maps. Module IV(10 Hours) Fracture – mechanisms of ductile and brittle fracture; fracture in creep and stress corrosion conditions; fractograohy. Griffith theory of brittle fracture. Concepts of stress concentrations and stress intensity factors, rack tip plastic zone. J and CTOD parameters. Ductile to brittle transition behavior.
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1. Determination of equilibrium of coplanar forces. 2. Determination of Moment of Inertia of Flywheel 3. Determination of tensile strength of materials by Universal Testing Machine. 4. Determining Stress Distributions over Deforming Polycrystals. 5. Impact strength 6. Hardness strength 7. Rigidity modulus 8. Compression / Bending strength 9. Fatigue strength
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PRACTICAL (Materials Deformation Processes)
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5I103 TOOL DESIGN
Module I (10 hours) Product design considerations, product planning, product development, value analysis, product specification. Role of computer in product design. Product design for sand casting: design of gating system and risering, Design of single point cutting tools, tool strength and rigidity calculation, selection of tool angles, chip breakers, carbide tipped tools, High production cutting tools. Module II (12 hours) Cutting process in broaching, Geometric elements of broach teeth, Design of internal & external surface broach, Calculation of no. of teeth, Rigidity, Cutting force, Power. Forging design: allowances, die design for drop forging, design of flash and gutter, upset forging die design. Module III (12 hours) Sheet metal working: Design consideration for shearing, blanking piercing, deep drawing operation, Die design for sheet metal operations, progressive and compound die, strippers , stops, strip layout. Module IV (12 hours) Design of jigs and fixtures, principle of location and clamping, clamping methods, locating methods, Drill Jig bushing, Indexing type drilling Jig. Design of single point cutting tool, broach and form tool. Design of limit gauges. Process Planning – selection of processes, machines and tools. Design of sequence of operations, Time & cost estimation, Tooling design for turret lathe and automats. Text Books: 1. Fundamentals of Tool Engineering design, S.K. Basu, S.N. Mukherjee, R. Mishra, Oxford & IBH Publishing co. 2. Manufacturing Technology, P.N. Rao , Tata McGraw Hill 3. A Textbook of Production Engineering, P.C. Sharma, S. Chand & Co Reference Books: 1. Product Design & Manufacturing, A K Chitale, R C Gupta, Eastern Economy Edition, PHI. 2. Product Design & Development, Karl T Ulrich, Steven D Eppinger, Anita Goyal, Mc Graw Hill 3. Technology of Machine Tools, Krar, Gill, Smid, Tata Mc Graw Hill 4. Jigs & Fixture Design, Edwrd G Hoffman, Cengae Learning.
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1. To observe the variation of horizontal and vertical forces with variation in cutting speed, depth of cut and feed using a lathe tool dynamometer. 2. Study of chip formation in different speed and feeds. 3. Determination of cutting forces in drilling in drill tool dynamometer. 4. Study of vibration and tool chatter during cutting. 5. Design of a single point cutting tool. 6. Design of a multi point cutting tool
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PRACTICAL (Tool Design)
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5J001 STATISTICAL QUALITY CONTROL AND RELIABILITY
Module-I (10 hours) Quality Control: Causes of variation, standard errors of mean, Process capability analysis, Natural tolerance limits, Specification Limits, Trial and Revised Control limits, Rational Subgroups, Methods and Philosophy of Statistical Process Control , Control Charts for variables (X, R, S, CUSUM, EWMA), Control Charts for attributes.(P, np) Sampling Plans: Design of single sampling plan, double, multiple and sequential sampling plans, O.C. curve, AOQ, AOQL, ATI, AFI, ASN. Module-II (10 hours) Quality Engineering: Taguchi’s quadratic loss function, Off line & online quality control, importance of parameter selection design, experimental design principle for product and process design, two-level experimental for full factorial and fractional factorial design, S/N ratio, Inner and outer arrays. Module-III (10 hours) Total Quality Control: Components of TQM, TQM Implementation, Quality function deployment, PDCA cycle, Quality Circle: Implementation, Training for QC, Kaizen and Poke Yoke Systems, Quality Cost, Concept of Zero defect, Quality assurance systems- ISO 9000, 14000, 18000. Module-IV (10 hours) Reliability: System effectiveness, Mission reliability, Design adequacy, Operational readiness, serviceability, performance indices, their evaluation, uses and limitation, reliability models of maintained systems, relationship between reliability and maintainability, system with components in series, parallel and standby, Maintainability prediction. TEXT BOOK(S): 1. Fundamentals Of Quality Control & Improvement- A.Mitra, PHI 2. Introduction to Statistical Quality Control- D.C.Montogomery, John Wiley & Sons. 3. Total Quality Control- A.V.Feigenbaum, TMH.
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REFERENCE(S): 1. Statistical Quality Control- E.L. Grant and R.S. Leavenworth, McGraw Hill. 2. Taguchi techniques for Quality Engineering- P.J.Ross, McGrawHill. 3. Quality Assurance through ISO 9000- H.D. Gupta, South Asia publication.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
Page
Module I (13 Lectures) Introduction : Scope of fluid mechanics and its development as a science Physical property of Fluid: Density, specific gravity, specific weight, specific volume, surface tension and capillarity, viscosity, compressibility and bulk modulus, Fluid classification. Fluid statics: Pressure, Pascal’s Law, Pressure variation for incompressible fluid, atmospheric pressure, absolute pressure, gauge pressure and vacuum pressure, manometer. Hydrostatic process on submerged surface, force on a horizontal submerged plane surface, force on a vertical submerged plane surface. Buoyancy and floatation, Archimedes’ principle, stability of immersed and floating bodies, determination of metacentric height. Module II (07 Lectures) Fluid kinematics : Introduction, description of fluid flow, classification of fluid flow. Reynold’s number, Acceleration of fluid particles, flow rate and continuity equation, differential equation of continuity, Mathematical definitions of irrotational and rotational motion. Circulation, potential function and stream function. Flow net Module III (12 Lectures) Fluid dynamics : Introduction, Euler’s equation along a streamline, energy equation, Bernoulli’s equation and its application to siphon, venturimeter, orificemeter, pitot tube. Flow in pipes and ducts: Loss due to friction, Minor energy losses in pipes Hydraulic Gradient Line (HGL), Total Energy Line (TEL), Power transmission in the fluid flow in pipes, fluid flow in pipes in series and parallel. Flow through nozzles. Module IV (10 Lectures) Hydraulic turbine: Classification, Impulse and Reaction turbine; Tangential, Radial and axial turbine. Impulse turbine, Pelton wheel, bucket dimensions, number of buckets in pelton wheel, efficiency and performance curves. Reaction Turbines: Francis turbine and Kaplan turbine, velocity triangle and efficiencies, performance curve. Function of draft tube and casing cavitation Centrifugal Pump: constructional features, vane shape, velocity triangles, Efficiencies, Multi stage centrifugal pumps, Pump Characteristic, NPSH and Cavitation. Positive displacement pumps: Reciprocating Pump, Working principle, Discharge, work done and power requirement, Slip, Indicator diagram Text Books 1. Fluid Mechanics and Hydraulic Machines, Modi & Seth 1. Introduction to Fluid Mechanics and Fluid Machines by S.K. Som and G. Biswas, TMH 2. Fluid Mechanics, A.K.Jain, Khanna Publishers Reference Books: 1. Fluid Mechanics by A.K. Mohanty, PHI 2. Introduction to Fluid Mechanics by Fox, McDonald, Willey Publications 3. Fluid Mechanics by Kundu, Elsevier 4. An Introduction to Fluid Dynamics by G.K.Batchelor, Cambridge University Press 5. Engineering Fluid Mechanics by Gardeet. al., Scitech 6. First course in Fluid Mechanics by Narasimhan, University press 7. Fluid Mechanics by J.F.Douglas, J.M.Gasiorek, J.A.Swaffield and L.B.Jack, Pearson Education.
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PPD5J002 FLUID MECHANICS AND FLUID POWER ENGINEERING
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5J003 PLASTIC PROCESSING Module– I (10 Lectures) Natural Polymer , Nomenclature of Polymers – Sources of Raw Materials – Methods of Manufacture – General Characters & Properties, processing behaviour and applications of natural polymers such as Shellac Resin – Natural Rubber – Casein. Module – II (10 Lectures) Commodity Plastics - Olefinic&Styrenic Plastics ,Sources of Raw Materials – Method of Manufacture – General Characteristics & Properties – Processing Behaviour and applications of Low Density Polyethylene, Linear Low Density Polyethylene, High Density Polyethylene, High Molecular weight High Density Polyethylene, Polypropylene (Homo & Copolymer), Polystyrene, High Impact Polystyrene, Acrylonitrile Butadiene Styrene , Styrene Acrylonitrile Expanded Polystyrene Module – III(10 Lectures) Commodity Plastics - Vinyl & Cellulosic Plastics , Sources of Raw Materials – Method of Manufacture – General Characteristics & Properties – Processing Behaviour and applications of Polyvinyl chloride & Chlorinated Polyvinyl chloride, Polyvinylidene Chloride, Polyvinyl Acetate, Polyvinyl Alcohol, Cellulose Nitrate, Cellulose Acetate, Cellulose Acetate Butyrate, Regenerated Cellulose. Polymethyl Methacrylate, Polyacrylonitrile, Thermoplastic Elastomers. Module – IV (10 Lectures) Thermoset Plastics , Source of Raw Materials – Methods of Manufacture – General Characters & Properties – Processing Behaviour and Applications of Phenol Formaldehyde – Urea Formaldehyde – Melamine Formaldehyde – Unsaturated Polyesters – Alkyd Resins – Epoxy Resin – Polyurethane – Silicones.
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Text / Reference Books 1. Plastic Materials – J.A. Brydson. 2. Plastic Materials Hand Book – A.S. Athalye.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5J004 WORK STUDY AND ERGONOMICS Module –I(10 Lectures) Method study: purpose of work study,its objectives, procedure & applications;method study definition & basic procedure,selection of job, various recording techniques like outline process charts, flow process charts, man machine charts, two handed process charts, string diagram,flow diagram, multiple activity chart, simo,cyclo-graphs and chrono-cyclographs; critical examination, development, installation and maintenance of improved method; principles of motion economy and their application in work design; micro motion study, memo motion study and their use in methods study. Module-II(10 Lectures) Work measurement:Introduction& definition, objectives and basic procedure of work measurement;application of work measurement in industries;time study: basic procedure, equipments needed, methods of measuring time, selection of jobs, breaking a job into elements; numbers of cycles to be timed; rating and methods of rating, allowances,calculation of standard time.Work sampling: Basic procedure,design of work sampling study conducting work sampling study and establishment of standard-time. Module -III (10 Lectures) Job evaluation and incentive schemes:Starlightline,Tailor,Merrick and Gantt incentive plans Standard data system;elemental & non-elemental predetermined motion system,work factors system;Methods Time Measurement (MTM), MOST. Module –IV(10 Lectures) Human factor engineering:Definition and history of development of human factors engineering, types &characteristics of man-machine-system, relative capabilities of human being and machines; development and use of human factor data; information input and processing: Introduction to information theory; factors effecting information reception and processing; coding and selecting of sensory inputs. Display systems and anthropometric data:Display- types of visual display,visual indicators and warning signals; factorial and graphic display; general principles of auditory and tactral display, characteristics and selection.
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TEXT BOOKS: 1. ILO; work-study; International Labour Organization 2. Khan MI; Industrial Ergonomics; PHI Learning 3. Barrnes RM; Motion and Time Study; Wiley pub 4. Megaw ED; Contemprory ergonomics; Taylor &francis 5. Sandera M and Mc Cormick E; Human Factors in Engg and design; MGHill 6. Currie RM; Work study; BIM publications
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
OTHER ELECTIVE PPD5H001 HUMAN RESOURCE MANAGEMENT Module I (12 hrs) Concept scope and objectives of HRM. Relationship between HRM and HRD. The challenges for HRM – Environmental, organizational and Individual. Role and functions of HR managers in the changing business scenario. Human Resources Planning – overview, Recruitment – concept, objectives, legal framework regulating recruitment in India, Selection – Objectives and methods, Test and interviews, Induction and orientation, validity and reliability of Tests and interviews. Module II (12 hrs) Career Planning – concept, objectives. Different stages of career and its implications, Methods of career planning and development, Promotion – types and process, Transfer – types. Separations including lay off and retrenchment. Performance Management – concept and objectives. Performance Appraisal – concept objectives and methods – management by objectives (MBO), Assessment centre, 360 degree feedback. Appraisal errors. Competency mapping – concept, objectives and the process. Module III (12 hrs) Compensation Management – objectives and principles. wage & salary. Wage concept – minimum wage, Fair wage, living wage. nominal wage and real wage. Components of wages, methods of wage determination, job evaluation – methods wage differentials and its functions. Module IV (06 hrs) Training and Development – Training need Assessment, Types of Training Programs – on the job and off the job training programs, Evaluation of effectiveness of training programs.
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Text Books 1. Personnel & HRM – P. subha Rao, Himalaya Publishing House. 2. HRM - Text and cases – Aswathappa, THM 3. Managing Human Resources – Gomez, Belkin & Cardy, PHI. HRM – Snell, Bohlander, Vohra – Cengage Publication
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5H002 C++ & OBJECT ORIENTED PROGRAMMING
Module I (08 hrs) Introduction to object oriented programming, user defined types, structures, unions, polymorphism, encapsulation. Getting started with C++ syntax, data-type, variables, strings, functions, default values in functions, recursion, namespaces, operators, flow control, arrays and pointers. Module II (16 hrs) Abstraction mechanism: Classes, private, public, constructors, destructors, member data, member functions, inline function, friend functions, static members, and references. Inheritance: Class hierarchy, derived classes, single inheritance, multiple, multilevel, hybrid inheritance, role of virtual base class, constructor and destructor execution, base initialization using derived class constructors. Module III (12 hrs) Polymorphism: Binding, Static binding, Dynamic binding, Static polymorphism: Function Overloading, Ambiguity in function overloading, Dynamic polymorphism: Base class pointer, object slicing, late binding, method overriding with virtual functions, pure virtual functions, abstract classes. Operator Overloading: This pointer, applications of this pointer, Operator function, member and non member operator function, operator overloading, I/O operators. Exception handling: Try, throw, and catch, exceptions and derived classes, function exception declaration. Module IV (10 hrs) Dynamic memory management, new and delete operators, object copying, copy constructor, assignment operator, virtual destructor. Template: template classes, template functions. Namespaces: user defined namespaces, namespaces provided by library. Text Books: 1. Object Oriented Programming with C++ - E. Balagurusamy, McGraw-Hill Education (India) 2. ANSI and Turbo C++ - Ashoke N. Kamthane, Pearson Education
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Reference Books: 1. C++: The Complete Reference- Schildt, McGraw-Hill Education (India) 2. “C++ and Object Oriented Programming” – Jana, PHI Learning. 3. “Object Oriented Programming with C++ “- Rajiv Sahay, Oxford 4. Mastering C++ - Venugopal, McGraw-Hill Education (India) “Object Oriented Programming with C++”, David Parsons, Cengage Learning.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5H003 INTERNET AND WEB TECHNOLOGY (PME5H005)
Module –I (Lecture Hour 12) The Internet and WWW Understanding the WWW and the Internet, Emergence of Web, Web Servers, Web Browsers, Protocols, Building Web Sites HTML Planning for designing Web pages, Model and structure for a Website, Developing Websites, Basic HTML using images links, Lists, Tables and Forms, Frames for designing a good interactive website Module –II (Lecture Hour 12) JAVA Script Programming Fundamentals, Statements, Expressions, Operators, Popup Boxes, Control Statements, Try…. Catch Statement, Throw Statement, Objects of Javascript: Date object, array object, Boolean object, math object CSS External Style Sheets, Internal Style Sheets, Inline Style, The class selector, div & span tag DOM HTML DOM, inner HTML, Dynamic HTML (DHTML), DHTML form, XML DOM Module –III (Lecture Hour 11) CGI/PERL Introduction to CGI, Testing & Debugging Perl CGI Script, Using Scalar variables and operators in Perl Java Applet Introduction to Java, Writing Java Applets, Life cycle of applet Textbooks 1. Web Warrior Guide to Web Design Technologies, Don Gosselin, Joel Sklar& others, Cengage Learning
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Reference Books 1. Web Programming: Building Internet Applications, Chris Bates, Wiley Dreamtech 2. Programming the World Wide Web, Robert W Sebesta, Pearson 3. Web Technologies, Uttam K Roy, Oxford 4. Web Technology: A developer perspective, Gopalan&Akilandeswari, PHI
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
HONOUR ELECTIVE
ADVANCED CASTING & WELDING MODULE- I (12 hours) MELTING AND POURING: Principles of melting practice-fluxing- Degasification and inoculation- types of furnaces- Crucibles, Cupola, Oil fired furnaces – Electric arc and induction furnaces –Melting practice of cast iron, SG iron, steel, aluminium and copper alloys. CASTING DESIGN: Solidification of pure metals and alloys-shrinkage in cast metals-design of sprue, runner, gate and risers-problems in design and manufacture of thin and unequal sections designing for directional solidification, minimum distortion and for overall economy - design problems of L, T, V, X and Y junctions. Module II (08 hours) WELD DESIGN AND WELDING METALLURGY: Design of welded componentssymbolic representation of welds on drawings- welding classes-residual stresses in weldsweld distortions-design consideration-strength consideration of welded joints-analysis of statistically loaded welded joints-welded structures subjected to fatigue loads. MODULE III (08 hours) SPECIAL CASTING AND WELDING PROCESSES: Evaporative pattern casting-ceramic mould casting –electro magnetic moulding-squeeze casting –investment casting-shell moulding- PAW-electron beam welding-laser beam welding- friction welding-ultrasonic welding – diffusion welding-high velocity oxy fuel processes MODULE IV (08 hours) QUALITY CONTROL AND AUTOMATION : Cleaning and inspection of castings – Casting defect and remedies – foundry automations-moulding machines-Automation of sand plant, moulding and fettling sections of foundry-Dust and fume control-Welding defects – causes and remedies – Non Destructive tests – arc welding using robots-weld positioner and manipulators –weld seam tracking-vision system-arc sensing welding TEXT BOOKS 1. PARMAR, R.S., Welding Processes and Technology, Khanna Publishers, 1997. 2. JAIN, P.L., Principles of Foundry Technology, Tata McGraw Hill, 2003.
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REFERENCES 1. A.S.M Hand book, vol 15, casting, ASM international, 1988 2. KLAS WEMAN, welding processes hand book, CRC press, 2003 3. CARY and HOWARD,B., Modern Welding Technology, Prentice-Hall, 1989. 4. HEINE, R.W., LOPER.L.R., and ROSENTHAL,C, Principles of Metal Casting, TMH 5. MINKOFF,J., solidification and cast structure,wiley.1986 6. DAVIES, A.C., Welding (10th Edition), Cambridge University Press, 1996.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
HONOUR ELECTIVE
OPTIMIZATION IN MANUFACTURING MODULE-I (11 hours) INTRODUCTION Optimization – Historical Development – Engineering applications of optimization – Statement of an Optimization problem – classification of optimization problems. CLASSIC OPTIMIZATION TECHNIQUES Linear programming - Graphical method – simplex method – dual simplex method – revised simplex method – duality in LP – Parametric Linear programming – Goal Programming. MODULE-II (09 hours) NON-LINEAR PROGRAMMING Introduction – Lagrangeon Method – Kuhn-Tucker conditions – Quadratic programming – Separable programming – Stochastic programming – Geometric programming 9 MODULE-III (11 hours) INTEGER PROGRAMMING AND DYNAMIC PROGRAMMING AND NETWORK TECHNIQUES Integer programming - Cutting plane algorithm, Branch and bound technique, Zero-one implicit enumeration – Dynamic Programming – Formulation, Various applications using Dynamic Programming. Network Techniques – Shortest Path Model – Minimum Spanning Tree Problem – Maximal flow problem. MODULE-IV (09 hours) ADVANCES IN SIMULATION Genetic algorithms – simulated annealing – Neural Network and Fuzzy systems
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REFERENCES: 1. R. Panneerselvam, ―Operations Research‖, Prentice Hall of India Private Limited, New Delhi 1 – 2005 2. J.K.Sharma, Operations Research – Theory and Applications – Macmillan India Ltd., 1997 3. Hamdy A. Taha, Operations Research – An Introduction, Prentice Hall of India, 1997 4. P.K. Guptha and Man-Mohan, Problems in Operations Research – Sultan chand & Sons, 1994 5. Ravindran, Philips and Solberg, Operations Research Principles and Practice, John Wiley & Sons, Singapore, 1992
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
MINOR SUBJECT
PRODUCT DESIGN AND DEVELOPMENT Module I (10 hours) Introduction: Design theory, design materials, human factors in design, man-machine system, applied ergonomics, characteristics of successful product development, challenges to product development. Development process and product planning: Generic development process, Concept development, product development process flows, product planning process, identifies customer needs. Module II (10 hours) Product specifications and concept generation: Product specification, steps to establish the target specifications, Concept generation, five step concept generation method, concept selection, concept screening, concept testing, product architecture Product design methods: Creative and rational, clarifying objectives - the objective tree method, establishing functions- the function analysis method, setting requirements – the performance specification method, determining characteristics – the QFD method, generating alternatives – morphological chart method, evaluating alternatives – the weighted objective method, improving details – the value engineering method and design strategies. Module III (10 hours) Design for manufacture: Estimating manufacturing cost, reducing component, assembly and support costs, design for assembly, design for disassembly, design for environment, design for graphics and packaging, effective prototyping – principle and planning Module IV (10 hours) Industrial design: Its need, impact and quality, industrial design process and its management, legal issues in product design, design resources, economics and management of product development projects. Prototyping: Basics and principles of prototyping, prototyping technologies, planning for prototypes
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Text Books: 1. K.T. Ulrich and S.D. Eppinger, “Product design and development”, Tata McGraw Hill 2. Chitale & Gupta, “Product Development”, Tata McGraw Hill 3. Monks, J. G., “Operations Management”, McGraw Hill, 1997. 4. George Dietor, A material and Processing approach, McGraw Hill
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16
5th Semester
PPD5I201 ADVANCE LAB I
(Using Solid Modelling software eg. AUTOCAD/SolidWorks/CATIA etc) LIST OF EXPERIMENTS
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53
1. Learning the Basics of Solid Modeling Software. 2. Describe and apply the CONE, SPHERE and TORUS command to draw solid primitives. 3. To create a 2D view of the given diagram using Auto CAD 4. Describe and apply the EXTRUDE and REVOLVE command to draw solid models. 5. Draw the sketch for the 3D modelling of solid work given dimension 6. Development of solid models by AUTO CAD 7. Development of solid models by CATIA / Solid works. 8. Draw the sketch of the solid model of any machine components by AUTO CAD. 9. Draw the sketch of the solid model of any machine components by CATIA. 10. Draw the sketch of the solid model of any machine components by SOLID WORKS.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
Sixth Semester Hours/week L/T
Credit Theory
University Marks
Internal Evaluation
Hours/week L/T
Credit Practical
Marks
PC
Non-Traditional Machining CAD/CAM
3-0
3
100
50
2
1
50
3-0 3-1
3 4
100 100
50 50
2
1
50
3-1
4
100
50
3-0
3
100
50 3
1
50
50
4
2
100
2 13
1 6
50 300
PC PE
PE
Computer Integrated Manufacturing/ Maintenance Engineering & Management Rapid manufacturing Process/Machine Tool Design/Plastic Mold & Die Design
MC & GS
Environmental Science & Engineering
OE
Industrial Lecture # Business Communication & Skill for Interview ## Yoga
HS
MC
Total Total Marks: 1100 Total Credits: 24 Precision Honours Minor
Engineering Automation and CIM
2-0
1
19
18
500
300
4
4
100
50
53
Practical
Course Name
Page
Theory Code
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
PPD6I102 NON –TRADITIONAL MACHINING Module I (10 hours) ULTRASONIC MACHINING (USM): Introduction, equipment, tool materials & tool size, abrasive slurry, cutting tool system design:- Effect of parameters on Material removal rate, tool wear, Accuracy, surface finish, applications, advantages & Disadvantages of USM. ABRASIVE JET MACHINING (AJM): Introduction, Equipment, Variables in AJM: Carrier Gas, Type of abrasive work material, stand off distance (SOD), nozzle design, shape of cut. Process characteristics-Material removal rate, Nozzle wear, Accuracy & surface finish. Applications, advantages & Disadvantages of AJM. Module II (10 hours) Water Jet Machining: Principle, Equipment, Operation, Application, Advantages and limitations of Water Jet machining. ELECTROCHEMICAL MACHINING (ECM): Introduction, study of ECM machine, elements of ECM process: ECM Process characteristics – Material removal rate, Accuracy, surface finish, Applications, Electrochemical turning, Grinding, Honing, deburring, Advantages, Limitations. CHEMICAL MACHINING (CHM): Introduction, elements of process, chemical blanking process, process characteristics of CHM: material removal rate, accuracy, surface finish, Hydrogen embrittlement, advantages & application of CHM.
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Module IV (10 Lectures) Introduction to Surface engineering, High speed machining and grinding: Application of advanced coatings in high performance modern cutting tools and high performance super-abrasive grinding wheels, Micro and nano machining of glasses and ceramics. Theory and application of chemical processing: Chemical Machining, Aching of semi
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Module III (10Lectures) ELECTRICAL DISCHARGE MACHINING (EDM): Introduction, mechanism of metal removal, dielectric fluid, spark generator, EDM tools (electrodes) Electrode feed control, EDM process characteristics: metal removal rate, accuracy, surface finish, Heat Affected Zone. Machine tool selection, Application, electrical discharge grinding, wire EDM. PLASMA ARC MACHINING (PAM): Introduction, equipment, non-thermal generation of plasma, selection of gas, Mechanism of metal removal, PAM parameters, process characteristics. Applications, Advantages and limitations. LASER BEAM MACHINING (LBM): Introduction, equipment of LBM mechanism of metal removal, LBM parameters, Process characteristics, Applications, Advantages & limitations. ELECTRON BEAM MACHINING (EBM): Principles, equipment, operations, applications, advantages and limitation of EBM.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
conductors, Coating and Electroless forming, PVD and CVD; Introduction to Reverse Engineering, Concurrent Engineering and Rapid prototyping: Text Books: 1. Modern machining process, Pandey and Shan, Tata McGraw Hill 2000 2. Manufacturing Engg. & Technology, Kalpakjian , Pearson Education 3. Manufacturing Science, A.Ghosh & A.K. Mallik, EWP Reference Books 1. Metals Handbook: Machining Volume 16, Joseph R. Davis (Editor), American Society of Metals. 2. Surface Wear Analysis, Treatment & Prevention - ASM International, Materials Park, OH, U.S.A., 1st Ed. 1995 3. Production Technology, HMT, Tata McGraw Hill. 2001 4. Modern Machining Process, Aditya. 2002 5. Non-Conventional Machining, P.K.Mishra, The Institution of Engineers (India) Test book series, Narosa Publishing House – 2005. 6. Introduction to Rapid Prototyping, A Ghosh, North West Publication
NON –TRADITIONAL MACHINING PRACTICAL
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55
List of Experiments: 1. An Experimental study of working principle and applications of Electrochemical Machining. 2. An Experimental study of working principle and applications of Chemical Machining. 3. An Experimental study of working principle and applications of various finishing processes. 4. A study of working principle and applications of Ultrasonic Machining. 5. A study of working principle and applications of Abrasive Jet Machining. 6. A study of working principle and applications of ELECTRICAL DISCHARGE MACHINING. 7. A study of working principle and applications of ELECTRON BEAM MACHINING. 8. Evaluation effects process parameters in Metal forming processes. 9. A comparative study of working principle and applications of various MicroMachining processes, and study effects of process parameters of them. 10. Study of process parameters of Laser processing
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
PPD6I101 COMPUTER AIDED DESIGN AND COMPUTER AIDED MANUFACTURING (3-0) Module I (10 hour) Fundamentals of CAD: Design process, Applications of computer for design, Creating the Manufacturing Database, The Design workstation, Graphical Terminal, Operator input Devices, Plotters and other devices, Central Processing Unit, Memory types. Module II (10 hour) Computer graphics Software and Database: Configuration, Graphics Packages, Constructing the Geometry, Transformations of geometry, Database structure and content, Wire frame versus solid modeling, Constraint– Based modeling, Geometric commands, Display control commands, Editing. Module III (10 hour) Geometric Modeling: Types of Curves and Curve Manipulations, Types of Surfaces and Surface Manipulations, Solids: Introduction, Geometry and Topology, Solid Entities, Fundamentals of Solid Modeling, Boundary Representation (B-rep), Constructive Solid Geometry (CSG) – examples, Sweeps and Solid Manipulations Feature based Modeling: Introduction, Feature Entities, Parametrics, Feature Manipulations Rapid Proto Typing: Introduction, RP activities, RP applications, RP techniques: Stereolithography, Selective Laser Sintering, 3 – D Printing, Fused Deposition Modeling and Laminated Object Manufacturing.
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Module IV (10 hour) CAM - Numerical Control and NC Part Programming: Numerical Control, Numerical Control elements, NC Cordinate system, NC motion control system, Manual and Computer Aided programming, the APT language, Miscellaneous Functions, M, Advanced part-programming methods. Problems with conventional NC, NC technology: CNC, DNC, Combined DNC/ CNC system, Adaptive control manufacturing systems, Computer Integrated Manufacturing system, Machine Tools and related equipment, Materials Handling system: AGV, Robots, Lean manufacturing.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
COMPUTER AIDED DESIGN AND COMPUTER AIDED MANUFACTURING PRACTICAL
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1. Introduction to Modeling software : i. 2D drawing and drafting using sketcher workbench – 2 drawings ii. 3D modeling and drafting using 3D features iii. 5 models - Assembling and drafting of 2 assemblies with interference checking. Surface modeling – 4 exercises 2. Computer aided manufacturing: i. CNC Lathe – 4 exercises ii. CNC Machining Center – 4 exercises iii. Generation of tool path, generation of NC code, Optimization of tool path (to reduce machining time) using any CAM software
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
PPD6J001 COMPUTER INTEGRATED MANUFACTURING (3-1) Module I (10 hours) Fundamentals of Manufacturing and Automation: Production systems, automation principles and its strategies; Manufacturing industries; Types of production function in manufacturing; Automation principles and strategies, elements of automated system, automation functions and level of automation; product/production relationship, Production concept and mathematical models for production rate, capacity, utilization and availability; Cost-benefit analysis. Computer Integrated Manufacturing: Basics of product design, CAD/CAM, Concurrent engineering, CAPP and CIM. Module II (12 hours) Industrial Robotics: Robot anatomy, control systems, end effectors, sensors and actuators; fundamentals of NC technology, CNC, DNC, NC part programming; Robotic programming, Robotic languages, work cell control, Robot cleft design, types of robot application, Processing operations, Programmable Logic controllers: Parts of PLC, Operation and application of PLC, Fundamentals of Net workings; Material Handling and automated storage and retrieval systems, automatic data capture, identification methods, bar code and other technologies. Module III (08 hours) Introduction to manufacturing systems: Group Technology and cellular manufacturing, Part families, Part classification and coding, Production flow analysis, Machine cell design, Applications and Benefits of Group Technology.
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Text Books: 1. Automation, Production Systems and Computer Integrated Manufacturing: M.P. Groover, Pearson Publication. 2. Automation, Production systems & Computer Integrated Manufacturing, M.P Groover, PHI. 3. CAD/CAM/CIM, P.Radhakrishnan, S.Subramanyam and V.Raju, New Age International 4. Flexible Manufacturing Systems in Practice, J Talavage and R.G. Hannam, Marcell Decker
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Module IV (10 hours) Flexible Manufacturing system: Basics of FMS, components of FMS, FMS planning and implementation, flexibility, quantitative analysis of flexibility, application and benefits of FMS. Computer Aided Quality Control: objectives of CAQC, QC and CIM, CMM and Flexible Inspection systems.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
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59
Reference Books: 1. CAD/CAM Theory and Practice, Zeid and Subramanian, TMH Publication 2. CAD/CAM Theory and Concepts, K. Sareen and C. Grewal, S Chand publication 3. Computer Aided Design and Manufacturing, L. Narayan, M. Rao and S. Sarkar, PHI. 4. Principles of Computer Integrated Manufacturing, S.K.Vajpayee, PHI 5. Computer Integrated Manufacturing, J.A.Rehg and H.W.Kraebber, Prentice Hall
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
PPD6J002 MAINTENANCE ENGINEERING AND MANAGEMENT
Page
REFERENCES: 1. Andrew K.S.Jardine & Albert H.C.Tsang, “Maintenance, Replacement and Reliability”, Taylor and Francis, 2006. 2. Bikas Badhury & S.K.Basu, “Tero Technology: Reliability Engineering and Maintenance Management”, Asian Books, 2003. 3. Seichi Nakajima, “Total Productive Maintenance”, Productivity Press, 1993.
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Module I (10 hours) INTRODUCTION Maintenance definition – Maintenance objectives and Scope – Challenges and functions of Maintenance management – Maintenance costs. Maintenance – Key to reliability & productivity. Basic elements of maintenance system – inspection, planning & scheduling, job execution, record keeping, data analysis, learning & improvement. Preventive, operating and shutdown maintenance; Condition based maintenance and Application of preventive maintenance for system of equipment. Module II (10 hours) MAINTENANCE MODELS AND TESTINGS Maintenance policies – Imperfect maintenance – Preventive & break down maintenance – PM schedule and product characteristics – Inspection decisions: Maximizing profit – Minimizing downtime – Replacement models. Non-destructive testing – Visual examination – optical aids, liquid penetrate testing, magnetic particle testing, eddy current testing, radiography, ultrasonic testing, acoustic emission testing, thermography, leak testing, corrosion monitoring, standards for NDT. Module III (10 hours) MAINTENANCE LOGISTICS Maintenance Crew size – Human factors –Resource requirements: Optimal size of service facility – Optimal repair effort – Maintenance planning and scheduling – Spares control. Module IV (10 hours) MAINTENANCE QUALITY Five Zero concept –FMECA – Maintainability prediction– Design for maintainability – Reliability Centered Maintenance. TOTAL PRODUCTIVE MAINTENANCE TPM fundamentals – Chronic and sporadic losses – Six big losses – OEE as a measure – TPM pillars– Autonomous maintenance –TPM implementation. Maintenance Management Maintenance planning, maintenance scheduling, work orders, work measurement, maintenance cost budgeting, store and spare control, maintenance planning and control techniques, Incentives for maintenance work.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
PPD6J004 RAPID MANUFACTURING PROCESS MODULE -I (12 hours) INTRODUCTION: History - Development of RP systems - Applications in Product Development, Reverse Engineering, Rapid Tooling, Rapid Manufacturing- Principle Fundamental - File formatOther translators - medical applications of RP - On demand manufacturing - Direct material deposition - Shape Deposition Manufacturing. LIQUID BASED AND SOLID BASED RAPID PROTOTYPING SYSTEMS: Classification - Liquid based system - Stereo lithography Apparatus (SLA), details of SL process, products, Advantages, Limitations, Applications and Uses. Solid based system- Fused Deposition Modeling, principle, process, products, advantages, applications and uses - Laminated Object Manufacturing MODULE -II (08 hours) POWDER BASED RAPID PROTOTYPING SYSTEMS: Selective Laser Sintering - principles of SLS process, principle of sinter bonding process, Laser sintering materials, products, advantages, limitations, applications and uses. Three Dimensional Printing - process, major applications, research and development. Direct shell production casting -key strengths, process, applications and uses, case studies, research and development. Laser Sintering System, e-manufacturing using Laser sintering, customized plastic parts, customized metal parts, e-manufacturing - Laser Engineered Net Shaping (LENS). MODULE -III (10hours) MATERIALS FOR RAPID PROTOTYPING SYSTEMS: Nature of material - type of material polymers, metals, ceramics and composites liquid based materials, photo polymer development -solid based materials, powder based materials - case study. REVERSEENGINEERING AND NEW TECHNOLOGIES :Introduction, measuring devicecontact type and non-contact type, CAD model creation from point clouds-preprocessing, point clouds to surface model creation, medical data processing - types of medical imaging, software for making medical models, medical materials, other applications - Case study.
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MODULE -IV (10hours) Software for RP: STL files, Overview of Solid view, magics, mimics, magic communicator, etc. Internet based software, Collaboration tools, Rapid Manufacturing Process Optimization: factors influencing accuracy, data preparation errors, Part building errors, Error in finishing, influence of build orientation. Surface digitizing, surface generation from point cloud, surface modification- data transfer to solid models.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
TEXT BOOKS 1. Rafiq I. Noorani, Rapid Prototyping - Principles and Applications, Wiley & Sons, 2006. 2. Chua C.K, Leong K.F and Lim C.S, Rapid Prototyping: Principles and Applications, second edition, World Scientific, 2003.
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REFERENCES 1. N.HOPKINSON, R.J.M, HAUGE, P M, DICKENS, “Rapid Manufacturing - An Industrial revolution for the digital age”, Wiley, 2006 2. IAN GIBSON, “Advanced Manufacturing Technology for Medical applications: Reverse Engineering, Software conversion and Rapid Prototyping”, Wiley, 2006 3. Paul F.Jacobs, Rapid Prototyping and Manufacturing, “Fundamentals of Stereo lithography”, McGraw Hill 1993. 4. D.T.Pham and S.S.Dimov, “Rapid Manufacturing”, Springer Verlog 2001. 5. Rapid Prototyping: Principles and Applications in Manufacturing- C.C. Kai and L.K.Fai, World Scientific Co. 6. Rapid Prototyping & Manufacturing- Paul F. Jacobs, McGraw-Hill.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
PPD6J005 MACHINE TOOL DESIGN MODULE –I (10 hours) Principles Of Machine Tool Design General requirements of machine tool design - design process machine tool layout general requirements of machine tool design – design process machine tool layout. Machine Tool Drives and Mechanisms Working and auxiliary motion. Drives- Electric drives, Hydraulic transmission, Kinmatic structure, Regulation of speed and feeds, stepped regulation, standardization of speed and feed, stepless regulation of speeds and feeds. MODULE –II (10 hours) Cutting Force Analysis and Power Requirement In Turning, Milling, Drilling, Shaping and Broaching operation with simple problems. General requirements of machine tools - Centre lathe, Milling machine. Design Of Machine Tool Structures Functions-Requirements-Design criteria Material used – static and dynamic stiffness – Profile and basic design procedure for machine tool structures. Design of beds, columns, housing, bases, tables, cross-rails, arms saddle, carriages.
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MODULE –IV. (10 hours) Dynamics of Machine Tools Concept of dynamic cutting process, Physical causes of chatter and vibrations, Types of Chatter. Stability chart, chatter vibration in Lathe, Drilling machine, Grinding machine and Milling machine. Different methods for avoiding machine tool chatter and vibration. Control Systems In Machine Tools Functions, requirements and classification. Control system for speed and feeds centralized control pre selective control, control system for forming and auxiliary motions – Mechanical control– Ergonomic consideration and compatibility – Automatic control system – Electric Hydraulic and pneumatic systems.
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MODULE –III (10 hours) Design Of Guide Ways And Power Screws Function and types of guide ways – Design and lubrication of slide ways - aerostatic slide ways - antifriction guide ways, combination guide ways - protecting devices, design of power screws. Design of Spindle And Spindle Bearings Functions-Requirements and materials for spindle compliance and machining accuracy. Design of spindles, antifriction bearing, Hydrodynamic and Hydrostatic bearing, Air lubricated bearing.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
Text Books: 1. Machine tool design and numerical control by N.K.Mehta 2. Mechanical Vibration by Grover 3. Mechanical vibration by V.P.Singh 4. Design of Machine Tools by S.K.Basu. 5. Principals of machine Tools by Sen. and Bhattacharya 6. Principals of machine Tools by Koenigs-Berger
PPD6J006 PLASTIC MOLD AND DIE DESIGN Module I: Ejection and Cooling System (12 hrs) Ejection system: Constructional features of ejector grid, ejector grid layout, types of ejector elements – pin ejectors, sleeve ejectors, valve ejectors, D-pin ejectors; stripper plate ejection technique; types of sprue pullers, calculation for ejector force. Cooling system: Bolster cooling systems, insert cooling systems, baffle, bubbler cooling systems, heat rod and heat pipe systems, cooling time calculation, cooling channel layout. Two Plate and Underfed Mould Design and constructional features of two plate molds, design and constructional underfed molds. Module II: Die Design (8 hrs) Extrusion die design: Basic considerations in die design, constructional features of rod die, constructional features of in-line pipe die, cross-head pipe die, offset pipe die, constructional features of centre-fed blown film die, side-fed blown film die, spiral mandrel blown film die.
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Module III: Heat Treatment and Finishing Operations (10 hrs) Basic tools and die materials, BIS and other major coding systems, materials and heat treatments, effect of alloying elements on steel, various heat treatments like annealing, normalizing, hardening, tempering, surface hardening like carburizing, nitriding, cyaniding, carbo-nitriding etc., cutting tool geometry, mold fabrication techniques like spark erosion, milling, finishing operations like grinding, polishing, honing, buffing, lapping, super finishing, depth of cut and power required for machining, costing of molds and mold maintenance.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
Module IV: Fabrication and Manufacturing (10 hrs) Constructional features of basic mold components – types of locating rings, types of guide pillars, guide bush- standard guide pillars and guide bush, spigotted guide pillars and guide bush; Design features of standard mold components, materials used for mold bolsters, inserts, standard mold parts, manifold, gears, splits, wear plate, heel block, lead screw, chemical compositions of materials, understanding injection molding machine specifications, clamping tonnage and shot weight estimation, calculations for number of cavities based on clamping tonnage, shot weight, machine platen size, Calculations for cavity pressure. Feed system: Constructional features and types of sprue bush, types of runners, runner layout, calculation of runner efficiency, runner design; types of gates, gate design calculations, runner and gate fabrication techniques, runner balancing calculations.
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Books: 1. Injection Mold Design - R.C.W. Pye , fourth edition, East-west press pvt.ltd publication, 2. How to make Injection Molds – Menges and Mohren, Hanser publication Munich Vienna New York, second edition, 1986. 3. Dies for Plastics Extrusion - M.V. Joshi, Macmillan India Ltd., first published in 1984. 4. Plastic Molds and Dies by Sors, Bardocz, Radnoti, Publisher : Von Nostrand Reinhold Company and Akademiai Kiado,1981 5. Mold engineering by Herbert Rees, Hanser Publishers, Munich Vienna N.Y.,1995 6. Plastics Mold Engineering Handbook by J. Harry DuBOIS and Wayne I. Pribble, publisher: Von Nostrand Reinhold N.Y., 1987. 7. Molding machine and Mold for plastic processing by Negri Bossi, second edition, publisher : Negri Bossi Spa., 1987 8. Machine tool engineering, G. R Nagpal, Khanna Publishers, 2004 9. Engineering Metrology, R. K. Jain, Khanna Publishers, 2007
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
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Module I Multidisciplinary nature of environmental studies Definition, scope and importance, Need for public awareness. Natural Resources: Renewable and non-renewable resources: Natural resources and associated problems. a) Forest resources: Use and over-exploitation, deforestation, case studies. Timber extraction, mining, dams and their effects on forest and tribal people. b) Water resources: Use and over-utilization of surface and ground water, floods, drought, conflicts over water, dams-benefits and problems. c) Mineral resources: Use and exploitation, environmental effects of extracting and using mineral resources, case studies. d) Food resources: World food problems, changes caused by agriculture and overgrazing, effects of modern agriculture, fertilizer-pesticide problems, water logging, salinity, case studies. e) Energy resources: Growing energy needs, renewable and non renewable energy sources, use of alternate energy sources. Case studies. f) Land resources: Land as a resource, land degradation, man induced landslides, soil erosion and desertification. Role of an individual in conservation of natural resources. Equitable use of resoureces for sustainable lifestyles. Module II Ecosystems Concept of an ecosystem. Structure and function of an ecosystem. Producers, consumers and decomposers. Energy flow in the ecosystem. Ecological succession. Food chains, food webs and ecological pyramids. Introduction, types, characteristic features, structure and function of the following ecosystem :a) Forest ecosystem b) Grassland ecosystem c) Desert ecosystem d) Aquatic ecosystems (ponds, streams, lakes, rivers, oceans, estuaries) Environmental Pollution Definition Cause, effects and control measures of :a) Air pollution b) Water pollution
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PMG6M001 ENVIRONMENTAL SCIENCE AND ENGINEERING (3-0-0)
c) Soil pollution d) Marine pollution e) Noise pollution f) Thermal pollution g) Nuclear hazards Solid waste Management: Causes, effects and control measures of urban and industrial wastes. Role of an individual in prevention of pollution. Pollution case studies. Disaster management: floods, earthquake, cyclone and landslides. Module III Social Issues and the Environment From Unsustainable to Sustainable development Urban problems related to energy Water conservation, rain water harvesting, watershed management Resettlement and rahabilitation of people; its problems and concerns. Case Studies Environmental ethics : Issues and possible solutions. Climate change, global warming, acid rain, ozone layer depletion, nuclear accidents and holocaust. Case Studies. Wasteland reclamation. Consumerism and waste products. Environment Protection Act. Air (Prevention and Control of Pollution) Act. Water (Prevention and control of Pollution) Act Wildlife Protection Act Forest Conservation Act Issues involved in enforcement of environmental legislation. Public awareness. Module IV Human Population and the Environment Population growth, variation among nations. Population explosion – Family Welfare Programme. Environment and human health. Human Rights. Value Education. HIV/AIDS. Women and Child Welfare. Role of Information Technology in Environment and human health. Case Studies.
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B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
References 1. Agarwal, K.C. 2001 Environmental Biology, Nidi Publ. Ltd. Bikaner. 2. R. Rajagopalan, Environmental Studies, Oxford University Press. 3. Ajith Sankar, Environmental Management, Oxford University Press. 4. Bharucha Erach, The Biodiversity of India, Mapin Publishing Pvt. Ltd., Ahmedabad – 380 013, India, Email:
[email protected] (R) 5. Brunner R.C., 1989, Hazardous Waste Incineration, McGraw Hill Inc. 480p 6. Clark R.S., Marine Pollution, Clanderson Press Oxford (TB) 7. Cunningham, W.P. Cooper, T.H. Gorhani, E & Hepworth, M.T. 2001, Environmental Encyclopedia, Jaico Publ. House, Mumabai, 1196p 8. De A.K., Environmental Chemistry, Wiley Eastern Ltd. 9. Down to Earth, Centre for Science and Environment (R)
PEN6E101 BUSINESS COMMUNICATION AND SKILL FOR INTERVIEW Course Objectives To develop communication competence in prospective engineers. To enable them to convey thoughts and ideas with clarity and focus. To develop report writing skills. To equip them to face interview & Group Discussion. To inculcate critical thinking process. To prepare them on problem solving skills. To provide symbolic, verbal, and graphical interpretations of statements in a problem description. To understand team dynamics & effectiveness. To create an awareness on Engineering Ethics and Human Values. To install Moral and Social Values, Loyalty and also to learn to appreciate the rights of others. To learn leadership qualities and practice them.
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MODULE II Critical Thinking & Problem Solving: Creativity, Lateral thinking, Critical thinking, Multiple Intelligence, Problem Solving, Six thinking hats, Mind Mapping & Analytical Thinking.
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MODULE I Communication Skill: Introduction to Communication, The Process of Communication, Barriers to Communication, Listening Skills, Writing Skills, Technical Writing, Letter Writing, Job Application, Report Writing, Non-verbal Communication and Body Language, Interview Skills, Group Discussion, Presentation Skills, Technology-based Communication.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
Teamwork: Groups, Teams, Group Vs Teams, Team formation process, Stages of Group, Group Dynamics, Managing Team Performance & Team Conflicts. MODULE III Ethics, Moral & Professional Values: Human Values, Civic Rights, Engineering Ethics, Engineering as Social Experimentation, Environmental Ethics, Global Issues, Code of Ethics like ASME, ASCE, IEEE. MODULE IV Leadership Skills: Leadership, Levels of Leadership, Making of a leader, Types of leadership, Transactions Vs Transformational Leadership, VUCA Leaders, DART Leadership, Leadership Grid & leadership Formulation. Expected outcome: The students will be able to Communicate effectively. Make effective presentations. Write different types of reports. Face interview & group discussion. Critically think on a particular problem. Solve problems. Work in Group & Teams Handle Engineering Ethics and Human Values. Become an effective leader.
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References: 1. Barun K. Mitra; (2011), “Personality Development & Soft Skills”, First Edition; Oxford Publishers. 2. Kalyana; (2015) “Soft Skill for Managers”; First Edition; Wiley Publishing Ltd. 3. Larry James (2016); “The First Book of Life Skills”; First Edition; Embassy Books. 4. Shalini Verma (2014); “Development of Life Skills and Professional Practice”; First Edition; Sultan Chand (G/L) & Company 5. John C. Maxwell (2014); “The 5 Levels of Leadership”, Centre Street, A division of Hachette Book Group Inc.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
HONOR SUBJECT PRECISION ENGINERRING Module I (10 hours) PRECISION ENGINEERING Introduction - Accuracy & precision – Need – application precision machining –Tool based Micro & Ultra precision Machining grinding – Thermal effects – Materials for tools and machine elements – carbides – ceramic, CBN & diamond. Module II (10 hours) TOLERANCE AND FITS Tolerance – Zone – fits – Variation – Hole & shaft system – limits – expected Accuracy of machining processes – Selective assembly – gauges acceptance tests for machine tools. Module III (10 hours) ULTRA PRECISION MACHINE ELEMENTS Introduction – Guide ways – Drive systems – Spindle drive – preferred numbers – Rolling elements – hydrodynamic & hydrostatic bearings – pneumatic bearings. Module IV (10 hours) MEMS Introduction – MEMS – principle – Elements – Characteristics – Design – Application: automobile defence, aerospace etc., ERROR CONTROL Error – Sources – Static stiffness – Variation of the cutting force – total compliance – Different machining methods – Thermal effects – heat source – heat dissipation – Stabilization – decreasing thermal effects – forced vibration on accuracy – clamping & setting errors – Control – errors due to locations – principle of constant location surfaces.
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TEXT BOOKS 1. Nakazawa, H. Principles of Precision Engineering, Oxford University Press, 1994. 2. Precision Engineering – R.L. Murthy
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-16 6th
Semester
MINOR SUBJECT AUTOMATION AND CIM MODULE -I (12 hours) PRODUCTION PLANNING AND CONTROL :Basic concepts – Types of production System - Functions of production planning and control – problems with Production Planning and Control – Computer Integrated Production Management System– Forecasting – Purpose and methods of forecasting – Single and Double Moving average methods – Single and Double exponential smoothing methods – Simple regression method of forecasting – errors in forecasting. MODULE -II (12 hours) MATERIAL REQUIREMENT PLANNING: Basic MRP Concepts – Inputs to the MRP System – Master production Schedule – Bill of Materials, Inventory Record File – MRP Logic – Gross requirements, net requirements, lot sizing - MRP reports – Capacity Planning – Benefits of MRP Manufacturing Resource Planning (MRP II). SHOP FLOOR CONTROL: Functions of shop floor control – order scheduling – order progress – Data logging and acquisition – Automated data collection – Control types – Sensor Technology. MODULE -III (09 hours) COMPUTER AIDED PROCESS PLANNING :Need for process planning – Functions of process planning – Future trend of CAPP – Expert process planning system – case studies.-Variant process planning – part family search – Generative method of CAPP – Forward and Backward planning – input format – part description methods – MODULE -IV (07 hours) CAD Models – Decision Logic – Artificial Intelligence – Knowledge Representation – Databases and Algorithms – Automatic Process Planning – Programming Practice using C, C++ for Computer Integrated Production Management System Applications TEXT BOOKS 3. MikellP.Groover, “Automation, Production Systems and Computer Integrated Manufacturing”, Prentice Hall of India, 2004. 4. S.Kant Vajpayee, Principles of Computer Integrated Manufacturing, Prentice Hall of India, 2006
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REFERENCES 1. MikellP.Groover M.P., Emory W. Zimmers, “CAD/CAM, Computer Aided Design and Manufacturing”, Prentice Hall of India, 2006. 2. Gideonha and Roland D.Well, “Principles of process planning”, Chapman and Hall,1995. 3. T.C.Chand, “Expert process planning for manufacturing”, Addison Wesley publishing company, 1990.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th Seventh Semester Theory
Practical
Code
Course Name
Hour/ Week L/T
Credit Theory
University Marks
Internal Evaluation
GS
Nano & Bioscience
PE
Product Design & Development/Industrial Hydraulics/Surface Engineering/Instrument ation & Control Engineering Design of Experiment/Design for Manufacturing &Assembly/Mechatroni cs & MEMS Soft Computing* / Other Subjects Advance Lab-II/ Project
3-1 3-1
4 4
100 100
50 50
3-1
4
100
50
3-1
4
100
50
PE
OE PC
Semester
Hour/ Week L/T
Credit Practical
Marks
8
4
200
16
8
400
Projects on Internet of Things
Total Total Marks: 1000 Total Credits: 24 Honours Non-Traditional Minor
16
16
400
200
4
4
100
50
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Machining and Forming
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
PPD7J001 PRODUCT DESIGN AND DEVELOPMENT Module I (10 hours) Introduction: Design theory, design materials, human factors in design, man-machine system, applied ergonomics, characteristics of successful product development, challenges to product development. Development process and product planning: Generic development process, Concept development, product development process flows, product planning process, identify customer needs. Module II (10 hours) Product specifications and concept generation: Product specification, steps to establish the target specifications, Concept generation, five step concept generation method, concept selection, concept screening, concept testing, product architecture Product design methods: Creative and rational, clarifying objectives - the objective tree method, establishing functions- the function analysis method, setting requirements – the performance specification method, determining characteristics – the QFD method, generating alternatives – morphological chart method, evaluating alternatives – the weighted objective method, improving details – the value engineering method and design strategies. Module III (10 hours) Design for manufacture: Estimating manufacturing cost, reducing component, assembly and support costs, design for assembly, design for disassembly, design for environment, design for graphics and packaging, effective prototyping – principle and planning Module IV (10 hours) Industrial design: Its need, impact and quality, industrial design process and its management, legal issues in product design, design resources, economics and management of product development. Prototyping: Basics and principles of prototyping, prototyping technologies, planning for prototypes Text Books: 1. K.T. Ulrich and S.D. Eppinger, “Product design and development”, Tata McGraw Hill 2. Chitale & Gupta, “Product Development”, Tata McGraw Hill 3. Monks, J. G., “Operations Management”, McGraw Hill, 1997.
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4. George Dietor, A material and Processing approach, McGraw Hill
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
PPD7J002 INDUSTRIAL HYDRAULICS Module-I (10 hours) Introduction - Pascal’s law - Advantages and Disadvantages of hydraulic systems Requirements of hydraulic oil - Maintenance of hydraulic oils: Heat exchanges, Filters and Strainers etc. - Reservoir design criteria - Principle hydraulic jack - Pipes, Packing and Seals. Module-II (10 hours) Various types of pumps and motors like Gear type, Piston type ,(radial &axial),Vane type (intra vane etc.) - Selection criteria for a specific application like Injection molding machines, Extrusion, Blow molding etc. - Working principles and Performance. Module-III (10 hours) Types - Classification - Details of pressure control - Flow control; Methods of flow control, Meter in, Meter out, Bleed off, Flow control valves like pressure compensated and non pressure compensated in detail with applications. Directional control valves; One way (check valves) of various types inline, right angle, restriction, pilot operated etc., two way valves rotary type, spool type, operating controls, spool central conditions, deceleration valves. Pressure controls - relief valves of types simple and compound, venting and relief valves, unloading valves, sequence valves and its applications, counter balance valve, brake valve, pressure reducing valves like direct acting and pilot operated etc. Principles of operation Application in molding machines Module-IV (10 hours) Types like weight loaded, spring loaded, gas charge with and without separator, piston type with advantages and limitations and applications - intensifiers - its purpose, type like single acting and double acting, applications with various circuits. Introduction - Construction and its mechanism –Various types of valves like Mechanical , Electrohydraulic, single stage/two stage spool type, High performance servo valves with torque motors , Its application in industries Books: 1. Industrial Hydraulics Manual 5th Ed. 2nd Printing Eaton Hydraulics Training Services (Vickers)
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2. Industrial hydraulics John J. Pippenger, Tyler Gregory Hicks Gregg Division, McGrawHill, 1979
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
PPD7J003 SURFACE ENGINEERING Module-I (10 hours) Mechanisms of Wear and Metal Cleaning: Basic Mechanisms of wear-abrasive, adhesive wear, contact fatigue, Fretting corrosion, Testing of wear resistance, practical diagnosis of wear, general cleaning process for ferrous and non ferrous metals and alloys selection of cleaning processes, alkaline cleaning, emulsion cleaning, ultrasonic cleaning, pickling salt bath descaling, abrasive bath cleaning, polishing and buffing shot peening. [10] Module-II (10 hours) Thermal Spraying Processes and Electrodeposited Coatings: Thermal spraying materials, characteristics of thermal spray processes, Design for thermally sprayed coatings coating production, spray fused coatings, Principles of electroplating, Technology and controlelectroplating systems, Properties and applications of electrodeposits, Non aqueous and electroless deposition, plasma coating. [10] Module-III (10 hours) Hot Dip Coating and Diffusion Coating: Principles, Surface preparation, Batchcoating and continuous coating process, Coating properties and application, Principles of cementation, Cladding-vacuum deposition, Sprayed metal coating, Structure of diffusion coatings, Chemical vapour deposition (CVD), Physical vapour deposition (PVD). [06] Non-Metallic Coating Oxide and Conversion Coatings: Plating coating, lacquers, rubbers and elastomers, viterous enamels, anodizing Chromating, application to aluminium, magnesium, tin, zinc, cadmium copper and silver, phosphating primers. [06] Module-IV (10 hours) Quality Assurance, Testing and Selection af Coatings: The quality plan, design, testing and inspection, thickness and porosity measurement, selection of coatings, industrial applications of engineering coatings. [08] TEXT BOOK(S): 1. Engineering Coatings-design and application- S. Grainger, Jaico Publishing House. 2. Principles of Metals surface treatment and protection- D. R. Gabe, Pergamon. 3. REFERENCE(S): 1. Electroplating Handbooks- N.V.Parathasarathy, Prentice Hall.
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2. Advances in surface treatment- Niku-Lavi, Pergamon.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
PPD7J004 INSTRUMENTATION AND CONTROL ENGINEERING Module-I (10 hours) Introduction to Instruments and their Representation: Typical Applications of Instrument Systems, Functional Elements of a Measurement System, Brief Description of the Functional Elements of the Instruments, Classification of Instruments, Microprocessor -Based Instrumentation, Standards and Calibration. Static and Dynamic Characteristics of Instruments: Static Performance Parameters, Impedance Loading and Matching, Selection and Specifications of Instruments, Dynamic Response, Compensation. Transducer Elements: Analog Transducers, Digital Transducers, Basic detector transducer elements : Electrical transducer, Sliding Contract devices, Variableinductance transducer elements, the differential transformer, Variable-reluctance transducers, Capacitive transducers. The piezoelectric effect, photo-electric transducer, electronic transducer element. Intermediate Elements: The simple current sensitive circuit, the ballast circuit, The voltage-dividing potentiometer circuit, The voltage balancing potentiometer circuit, Resistance bridges. Indicating, Recording and Display Elements: Meter Indicators. The vacuum tube voltmeter, CRO, Electronic Switch, CRO recording techniques, Oscillographs. Digital Recorders Module-II (10 hours) Strain Measurement The electrical resistance strain gauge. The metallic resistance strain gauge, Selection and Installation factors for metallic strain gauge, Circuitry, metallic strain gauge. The strain gauge ballast circuit, the staring gauge bridge circuit, Temperature compensation. Measurement of Pressure Pressure measurement systems, Pressure measurement transducers, Elastic diaphragms, strain gauge pressure cells, measurement of high pressure, Measurement of low pressures, dynamic characteristics of pressure measuring systems.
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Module-III (10 hours) Temperature Measurement Use of bimetals pressure thermometers, Thermocouples, Pyrometry, Calibration of temperature measuring devices. Force, Power, Speed and Torque Measurement : Load Cell, Dynamometers, Tachometer and Tacho-generator, Stroboscope, The seismic instrument.- Vibrometers and accelerometers
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Measurement of Fluid Flow Flow characteristics obstruction meters, Obstruction meter for compressible fluids- Orifice, Venturi meter and Pitot tube, The variable-area meter, Turbine Flow meters.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
Module-IV (10 hours) Description of open and closed loop control systems and their block diagrams. Use of block diagram and signal flow graph to find overall transfer function. 1st and 2nd order systems and their response to step and sinusoidal input, error analysis, static and dynamic error coefficients. Routh’s stability criterion. The Root-Locus method, Bode Plot and Nyquist plot, Gain margin and phase margin. TEXT BOOK(S): 1. Instrumentation Measurement and Analysis, B.C.Nakra and KK.Chaudhry, Tata Mc Graw Hill, Third Edition. 2. Mechanical Measurements- T.G. Beckwith & N.Lewis Buck, Oxford and IBH. 3. Modern Control Engineering- K.K. Ogata, PHI.
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REFERENCE(S): 1. Control Systems Emgineering- I.J.nagrath and M.Gopal, New Age international.
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
PPD7J005 DESIGN OF EXPERIMENTS Module I (10 hours) Simple Comparative Experiments Basic Statistical Concepts, Hypothesis Testing, Choice of Sample Size, the Paired Comparison Problem, Hypothesis testing, confidence intervals, choice of sample size , Interferences about the differences in means, randomized designs. Experiments with a Single Factor: The Analysis of Variance The analysis of variance, Analysis of the fixed effects model, Model Adequacy Checking, Single Factor Experiment, Application of a Designed Experiment, Discovering Dispersion Effects , practical interpretation of results. Sample computer output, Determining sample size. Module II (10 hours) Randomized Blocks, Latin Squares, and Related Designs The randomized complete block design, The latin square design, The graeco – Latin square design, Balanced incomplete block designs, statistical analysis of the BIBD, Least squares of estimation of the parameters Module III (10 hours) Introduction to Factorial Designs Basic definitions and principle, The advantage of factorials , The two factor factorial design, The general factorial design, Fitting response curves and surfaces, Blocking in a factorial design, The 2k Factorial Design The 22 design, The 23 Design, The general 2k Design, A Single Replicate of the 2k Design, Data Transformation in a Factorial Design, Duplicate Measurements on the Response, Credit Card Marketing. Module IV (10 hours) Two-Level Fractional Factorial Designs The One–Half Fraction of the 2k Design, The one quarter fraction of the 2k design, The general 2 k-p fractional factorial design, Resolution III designs, Resolution IV and V Designs. Three-Level and Mixed-Level Factorial and Fractional Factorial Designs
2. Design and Analysis of Experiments- J.Antony, Butterworth-Heinemann.
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Text BOOKS 1. Design & Analysis of Experiments- D.C. Montgomery, John Wiley & Sons.
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The 3k Design, Confounding in the 3k factorial design , The Spin Coating Experiment, An Experiment with Unusual Blocking Requirements
B.Tech (Production Engineering) Syllabus for Admission Batch 2015-167th
Semester
PPD7J007 MECHATRONICS Module 1 (10 hours) Evolution of Mechatronics, components of mechatronic system, types of mechatronic products, Signal theory, signal analysis and processing, Laplace transformation, Ztransformation modulation and de-modulation. Electrical components and Electronic device –Resister, inductor and capacitor, reactance and impedance. Basic electronics devices junction diodes, Bipolar transistors Module II (10 hours) Basic Digital Technology : Digital number system, Binary number system, Hexadecimal number system, Binary addition, Boolean Algebra, Logic function, Universal GATES, FLIPFLOP, Registers counters. System modeling : Frequency response, Mechanical system, electrical system, Thermal system, Fluid system. Module III (10 hours) Actuators- Electric motors; D.C. Motors, Stepper motor, , Hydraulic actuators, Pneumatic actuators Transducer and Sensors : Principles, difference between transducer and sensors, transducer types – photo emissive, photo conductive, photovoltaic, thermistors, Thermocouple, Inductive, capacitive, Peizoelectric, Hall effect transducers, Ionization transducer, EncodersIncremental encoder, Optical encoder, Bimetallic strip, Strain gauge, load cell. Programmable Logic controller : Basic Structure - Programming : Ladder diagram Timers, Internal Relays and Counters - Shift Registers - Master and Jump Controls, data handling , Analog input / output , PLC Selection &Application. Microprocessor ad Microcontroller : Microprocessor based Digital control, registers, Program counter, Intel -8085 microprocessor Module IV (10 hours) Precision Engineering – Concepts and significance – Micro fabrication – Types - Top down – Bottom up approaches – LIGA process – Lithography steps – X ray Lithography – Masks – Mask materials Micromachining – Theory of micromachining – Types – Concepts – Tools used in micromachining – Micro EDM – Micro wire cut EDM – Abrasive Jet Micromachining - Ion beam milling Text Books 1. Mechatronics, A.Smaili & F Mrad, Oxford University Press A Text Books of Mechatronics, R.K.Rajput, S.Chand & company 2. Mechatronics, N.G. P.C Mahalik, Tata McGraw Hill 3. Mechatronics, D.G. Alciator, M.B. Histand, Tata McGraw Hill 4. M. J. Madou, “Fundamentals of Micro Fabrication”, CRC Press.
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Reference Books : 1. Mechatronics, K.P.ramchandran, G,K Vijay Raghavan, M. S Balachandran 2. Mechatronics An Intigrated approach, Clarence W de Sliva, CRC Press
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