Brand ID: 001MC618

We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 220cc DTS-Fi’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used.

All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product

In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address :

manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued.

Bajaj Auto Limited Service Department Akurdi, Pune 411 035 India

DOC. NO.: 71110429

REV. 00 DEC. 07

Phone : 020-27406557 Fax : 020-27407385 E-mail : [email protected]

Brand ID: 001MC618

Brand ID: 001MC618 INDEX

1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System: We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. assly.

Assembly

V

Volts

N.I.

Not illustrated

W

Watts

C'case

Crankcase

accl.

Accelerator

Cyl

Cylinder

Comp.

Complete

o/s.

Over size

Fr

Front

Std.

Standard

L

Length

A/t.

Alternate

Rr

Rear

R.H.

Right hand

Hex.

Hexagonal

L.H.

Left hand

AR

As required

Description

No. 1 2 3 4 5

Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston

Page No. 1 2 3 4 5

6 7 8 9 10

Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum/ Shift Fork Gear Change Mechanism

6 7 8&9 10 11

11 12 13 14 15

Engine Assly & Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch

12 13&14 15&16 17 18&19

16 17 18 19 20

Injection & throttle body Oil coller Air Cleaner Comp. Silencer Assly Seat Assly. / Seat Lock

21 22 23 24 25

Oil Pump Magneto/C.D.I./H.T.Coil Starter Assly (For Self Start) Engine Mountings Frame & Frame fitting

26 27 28 29 30

Rider Foot rest Pillion Foot rest / Holder Mudguard Front & Rear Stand Assembly

31 32 33 34 35

31 32 33 34

Tyre/ Front Front Front

36 37 38 39

Swing Arm / Rear Shock Absorber

Tube /Rim Hub Master Cylinder Disc Brake

20 21 22 23 24 25 26&27 28 29 30

No.

Description

Page No.

35

Rear Hub

40&41

36 37 38 39 40

Rear Disc Brake Rear Brake Pedal Handle Bar Front Fork Painted Parts & Decals

42 43 44&45 46&47 48&49

41

Petrol Cock, Cap Tank & Gauge Fuel Fitting - Petrol Tank, Side Cover & Cover seat Meter Assly. Control Cables Chain Case

42 43 44 45 46 47 48 49 50 51 52

Head Lamp & Fairing Indicator Light Assly. Fearing & Mounting Tail Lamp Assly/Front & Rear No. Plate Electrical Equipments Tool Kit Accessories / Grab Handle Kits List Amendment Sheet(Parts Added) Amendment Sheet(Parts Deleted)

Part Index

50&51 52 53 54 55 56 57 58&59 60 61&62 63 64 65&66 67 68 69

Brand ID: 001MC618

PLATE NO. : 1 COVER CYLINDER HEAD

PLATE NO. : 3 VALVE

PLATE NO. : 5 CYLINDER AND PISTON

PAGE NO.: 1

PAGE NO.: 3

PLATE NO. : 2 CYLINDER HEAD

PLATE NO. : 4 CAMSHAFT / TENSIONER

PAGE NO.: 2

PAGE NO.: 4

PAGE NO.:

PLATE NO. : 6

PAGE NO.:

5

CARNKSHAFT

6

Brand ID: 001MC618

Brand ID: 001MC618

PICTORIAL INDEX

PICTORIAL INDEX

PLATE NO. : 7 BALANCER AND BALANCER IDLER GEAR

PLATE NO. : 9 CHANGE DRUM / SHIFT FORK

PLATE NO. : 11 ENGINE ASSLY. & CRANKCASE RH

PAGE NO.:

PLATE NO. : 8

PAGE NO.:

7

TRANSMISSION

8 & 9

PAGE NO.:

PLATE NO. : 10

PAGE NO.:

10

GEAR CHANGE MECHANISM

11

PAGE NO.:

PLATE NO. : 12

PAGE NO.:

12

CRANKCASE LH

13 & 14

PLATE NO. : 13 COVER RH

PLATE NO. : 15 CLUTCH

PLATE NO. : 17 OIL COOLER ASSLY.

PAGE NO.: 15 & 16

PAGE NO.: 18 & 19

PAGE NO.: 21

PLATE NO. : 14 COVER MAGNETO

PLATE NO. : 16 INJECTOR / THROTTLE BODY

PLATE NO. : 18 AIR CLEANER COMP.

PAGE NO.: 17

PAGE NO.: 20

PAGE NO.: 22

Brand ID: 001MC618

Brand ID: 001MC618

PICTORIAL INDEX

PICTORIAL INDEX

PLATE NO. : 19 SILENCER ASSLY.

PLATE NO. : 21 OIL PUMP

PLATE NO. : 23 STARTER ASSLY.

PAGE NO.: 23

PAGE NO.: 25

PAGE NO.: 28

PLATE NO. : 20 SEAT ASSLY. / SEAT LOCK

PLATE NO. : 22 MAGNETO / C.D.I./H.T. COIL

PLATE NO. : 24 ENGINE MOUNTINGS

PAGE NO.: 24

PAGE NO.: 26 & 27

PAGE NO.: 29

PLATE NO. : 25 FRAME & FRAME FITTINGS

PLATE NO. : 27 RIDDER FOOT REST

PLATE NO. : 29 MUDGUARD FRONT & REAR

PAGE NO.: 30

PAGE NO.: 32

PLATE NO. : 26 SWING ARM / REAR SHOCK ABSORBER

PLATE NO. : 28 PILLION FOOT REST / HOLDER

PAGE NO.: 31

PAGE NO.: 33

PAGE NO.:

PLATE NO. : 30

PAGE NO.:

34

STAND ASSLY.

35

Brand ID: 001MC618

Brand ID: 001MC618

PICTORIAL INDEX

PICTORIAL INDEX

PLATE NO. : 31 TYRE / TUBE / RIM

PLATE NO. : 33 FRONT MASTER CYLINDER

PLATE NO. : 35 REAER HUB

PAGE NO.: 36

PAGE NO.: 38

PAGE NO.: 40 & 41

PLATE NO. : 32 FRONT HUB

PLATE NO. : 34 FRONT DISC BRAKE

PLATE NO. : 36 REAR DISC BRAKE

PAGE NO.: 37

PAGE NO.: 39

PAGE NO.: 42

PLATE NO. : 37 REAR BRAKE PEDAL

PLATE NO. : 39 FORK ASSEMBLY

PLATE NO. : 41 CAP TANK AND GAUGE FUEL

PAGE NO.: 43

PAGE NO.: 46 & 47

PAGE NO.: 50 & 51

PLATE NO. : 38 HANDLE BAR

PLATE NO. : 40 PAINTED PARTS & DECALS

PLATE NO. : 42 FITTING PETROL TANK, SIDE COVER AND COVER SEAT

PAGE NO.: 44 & 45

PAGE NO.: 48 & 49

PAGE NO.: 52

Brand ID: 001MC618

Brand ID: 001MC618

PICTORIAL INDEX

PICTORIAL INDEX

PLATE NO. : 43 METER ASSEMBLY

PAGE NO.: 53

PLATE NO. : 45

PAGE NO.:

CHAIN COVER

55

PLATE NO. : 47

PAGE NO.:

INDICATOR LIGHTS ASSLY.

57

PLATE NO. : 44 CONTROL CABLES

PLATE NO. : 46 HEAD LAMP & FAIRING

PLATE NO. : 48 FEARING & MOUNTING

PAGE NO.: 54

PAGE NO.: 56

PAGE NO.: 58 & 59

PLATE NO. : 49 TAIL LAMP ASSEMBLY / FRONT & REAR NUMBER PLATE

PAGE NO.:

PLATE NO. : 51

PAGE NO.:

TOOL KIT

60

63

PLATE NO. : 50 ELECTRICAL EQUIPMENTS

PLATE NO. : 52 ACCESSORIES / GRAB HANDLE

PAGE NO.: 61 & 62

PAGE NO.: 64

Brand ID: 001MC618 Plate No. 1 : COVER CYLINDER HEAD

No.

Part No.

1 2 3 4 5

DK 1013 DJ 1012 36 DS10 DS 1011 DS 1010

6 7 8 9 10 11

25 17 01 66 96

Description

Qty/ Veh.

Head Cylinder with Cover Cover Tappet ‘O’ Ring Kit for Cover Cyl. Head Silent Bush (V) Camshaft Cap

1 2 1 1 1

39 2647 15 DS 1010 84 59 0400 23 39 1075 04 DH 1012 72

Domed Cap Nut Copper gasket Hex. Bolt with Flange Hex. Bolt with Flange Plug

4 4 2 4 2

31 1011 06

Gasket

2

Remarks

Ref. page no. 65

1

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 2 : CYLINDER HEAD

No.

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

DK 1013 25 39 1660 05 DK 1010 03 DH 1015 08 DH 1014 07 39 1283 21 DH 1211 06 DH 1210 38 39 1674 04 DH 1110 12 39 2608 01 36 DS10 01 DK 1011 01 DK 1011 00 59 2100 08 39 1705 04 AP 1110 10 DK 1011 11 39 1759 04 30 1110 41

2

Description Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Intake Pipe ‘O’ Ring (Intake Pipe) Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw ‘O’ Ring Kit for Cover Cyl. Head Manifold Insulator manifold "O" ring insulator Hex bolt Engine temperature sensor Spacer injector Bolt Washer

Plate No. 3 : VALVE

Qty/ Veh.

1 2 1 5 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

Remarks

For Sleeve Spark Plug Ref. page no. 65

3

Description

Qty/ Veh.

No.

Part No.

1 2 3 4 5

DS 1013 35 DS 1013 36 DS 1013 33 DG 1010 29 39 2017 19

Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm with roller Collet Seal valve stem

1 1 2 4 2

6 7 8 9 10

DK 1013 26 DK 1013 27 DS 1013 66 59 1100 02 DU 1010 63

Valve Repair Kit Valve Kit Wave washer Plain washer Roller needle

1 1 2 4 1

Remarks

Ref. page no. 65 Ref. page no. 65

3

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 4 : CAMSHAFT / TENSIONER

Plate No. 5 : CYLINDER AND PISTON

7

15

Part No.

1 2 3 4 5

39 2669 21 DK 1010 79 39 2542 20 39 2617 20 DK 1013 30

Ring ‘O’ Camshaft Assembly Bearing cam RH side Bearing cam LH side Guide chain Kit

1 1 1 1 1

6 7 8 9 10

DS 1012 76 DH 1014 12 DH 1010 48 59 0400 31 DK 1010 64

Sprocket cam Driven (32 T) Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain (100 link)

1 1 1 1 1

11 12 13 14 15

DH 1013 92 DK 101025 39 1673 04 CS 1011 28 DD 1010 62

Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt Flange

1 1 2 1 1

4

Description

Qty/ Veh.

No.

Remarks

No.

Ref. page no. 65

3

Part No.

1 2 3 4 5

DK 39 DK DK 39

1010 2181 1010 1013 2132

63 06 92 28 17

6 7

DK 1013 29 DH 1014 14

Description

Qty/ Veh.

Gasket Cylinder Pin dowel Piston Assly. Std. Ring Set Piston Ring Snap

1 4 1 1 2

Cylinder Block / Piston Assly Damper

1 4

Remarks

Ref. page no. 65

5

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 6 : CRANK SHAFT

No.

Part No.

1 2 3 4 5

DK 39 39 31 DS

6 7 8 9 10 11 12 13

6

1010 2183 2165 1011 1011

65 04 11 73 54

Description

Plate No. 7 : BALANCER & BALANCER IDLER GEAR

Qty/ Veh.

Remarks

No.

Part No.

Description

Qty/ Veh.

Crankshaft assly. comp. Bolt primary drive lock Plain washer Key woodruff Square Key

1 1 1 1 1

1 2 3 4 5

DK 1012 24 DH 1010 72 39 1672 04 DJ 1011 34 39 2152 20

Body Balancer Assly. Bearing stopper Bolt Assly. Balancer Idler Gear comp. Needle roller bearing

1 1 1 1 2

39 1931 20 DK 101248 39 2203 07 36 DK00 29 DH 1010 64

Bearing Ball Sprocket cam drive (16 T) Parallel pin Set Primary Drive Driven Body centrifugal oil filter

1 1 1 1 1

6 7 8 9 10

DJ 1011 33 39 2557 17 39 1686 06 39 1620 11 DH 1014 35

Spring torsion Balancer Idler Circlip ext. Dowel Pin Spring steel washer Balancer Idler Holder

2 2 2 2 1

DH 1011 95 DH 1010 65 36 DK00 07

Nut Cover centrifugal oil filter Kit centrifugal oil filter

1 1 1

11 12

39 1674 04 DH 1013 73

Hex bolt with flange Scissor balancer idler

3 2

Remarks

Ref. page no. 65

3

7

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 8 : TRANSMISSION

Qty/ Veh.

Part No.

1 2 3 4 5

DK 1011 25 39 2158 11 DK 1011 03 DH 1010 79 DH 1012 35

Shaft input transmission Washer plain Gear 4th Drive Washer Spline External Circlip

1 2 1 3 4

16 17 18 19 20

DK DK DH DH DK

1011 1011 1013 1013 1012

18 07 19 33 45

Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket

1 1 1 1 1

6 7 8 9 10

DK 1011 02 DK 1011 04 DH 1010 84 39 2160 11 DK 1011 45

Gear 3rd Drive Gear 5th drive Gear 2nd drive Plain washer Shaft output transmission

1 1 1 1 1

21 22 23 24

30 DV DJ 39

1010 1010 1010 1062

61 48 63 04

‘O’ Ring Sprocket Coller Sprocket Drive Plate Drive Sprocket Bolt flange

1 1 1 2

11 12 13 14 15

DH DK DH DK DH

Washer Thrust Gear 3rd Driven Washer spline Gear 4th Driven Bush 1st driven

2 1 2 1 1

8

36 05 79 06 11

Remarks

No.

3

Part No.

Description

Qty/ Veh.

No.

1013 1011 1010 1011 1011

Description

Plate No. 8 : TRANSMISSION

Remarks

9

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 9 : CHANGE DRUM / SHIFT FORK

No.

Part No.

1 2 3 4 5

DK DK DH DH DK

6 7 8 9 10

39 2639 04 39 2606 07 DK 1013 61 DH 1014 96 DK 1011 35

10

1011 1011 1011 1014 1013

59 60 46 93 62

Description

Plate No. 10 : GEAR CHANGE MECHANISM

Qty/ Veh.

Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Drum comp. Gear Shift

1 2 1 1 1

Bolt Socket Parallel pin Guide Gear Shifter Spacer Bush Fork Gear Shift

1 1 1 1 1

Remarks

3

Part No.

1 2 3 4 5

DH 1017 05 DH 1017 14 DH 1011 44 DK 1011 82 31 1011 08

Lever comp. Gear Shifter Spring Slider Arm Reset Spring Gear Shifter Return Lever gear shift Damper

1 1 1 1 1

6 7 8 9 10

39 2453 04 DH 1013 93 DH 1015 03 DK 1012 53 DH 1013 94

Flanged Bolt Bolt Gear Shift drum Stopper Stopper Gear Shifter Drum Spring Gear Shifter Drum Stopper Bolt Shift Change

1 1 1 1 1

11 12 13 14 15

39 DK DK DK DK

Oil seal Collar Assembly tie rod Washer pivot Pivot bolt

2 1 1 1 1

1998 1011 1011 1011 1011

19 87 80 85 86

Description

Qty/ Veh.

No.

Remarks

11

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH

Qty/ Veh.

No.

Part No.

1 2 3 4 5

DK 1010 70 DK 1010 57 59 0500 02 DH 1013 83 DH 1010 06

Engine Assly. with starter motor Crankcase RH Stud Bolt Flanged Gasket Crankcase

1 1 2 1 1

6 7 8 9 10

39 2583 20 59 2000 27 39 2180 06 39 2601 20 DH 1014 87

Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB Plate Stopper

1 1 2 1 1

12

Description

Plate No. 12 : CRANKCASE LH

Remarks

No.

N I

(For Dr. Comp. Gear Shift)

3

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DK 59 DK 39 59

1010 0500 1010 2188 2100

87 02 94 19 06

Crankcase LH Stud Guide starter assly Oil Seal O’ Ring

1 2 1 1 1

6 7 8 9 10

DK 39 39 59 39

1010 0752 2603 2000 2185

97 01 20 06 20

Damper C’ Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing

1 3 1 1 1

11 12 13 14 15

30 1010 14 39 2190 19 DH 1012 03 DH 1012 46 28 1011 74

Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe Rubber tube Spring Clip

1 1 1 1 1

Remarks with benjo

13

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 12 : CRANKCASE LH

No.

Part No.

16 17 18 19 20

DH 1016 61 31 1011 06 31 2010 81 DH 1017 84 39 1845 04

Plug (Drain Bolt) Gasket (For Drain Bolt) Switch comp.(Neutral) Gasket Neutral Switch Flanged Bolt

21 22 23 24 25

39 1677 04 39 2305 04 DH 1011 69 DJ 2010 21 39 2448 11

26

DK 1011 24

14

Description

Plate No. 13 : COVER RH

Qty/ Veh.

Remarks

Part No.

1 1 1 1 1

1 2 3 4 5

DK 1010 76 DH 1011 97 39 1041 19 DH 1011 41 DH 1011 42

Cover comp RH Grommet Breather Seal clutch lever Rack Shaft clutch release

1 1 1 1 1

Bolt Bolt NRB Cable assly. (Battery to Earth) Plain Washer

8 1 1 1 1

6 7 8 9 10

DK 1012 51 DG 1014 18 DS 1012 15 DS 1013 53 39 0999 06

Parallel pin Gauge Wire circlip Bolt Pin Dowel

1 1 1 10 2

Thermal sensor with AL gasket

1

11 12 13 14 15

DK DH DH DH DH

Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint ‘A’

1 1 1 1 1

3

1012 1011 1210 1210 1210

52 54 15 11 12

Description

Qty/ Veh.

No.

Remarks

15

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 13 : COVER RH

Qty/ Veh.

No.

Part No.

16 17 18 19 20

DH 1015 44 39 2443 11 DH 1015 10 DH 1013 88 DK 1012 56

Spring torsion clutch lever Washer Damper Flanged Bolt ‘bajaj’ Decal

1 1 1 8 1

21 22 23 24 25

39 1990 20 DH 1014 82 DK 1011 22 30 1012 36 DK 1011 23

NRB Plate Spring relief valve Ball steel Bold relief valve

2 1 1 1 1

26 27

39 2547 17 DK 1013 60

Intrigal circlip Decal clutch cover DTS-Fi

1 1

16

Description

Plate No. 14 : COVER MAGNETO

Remarks

No.

Fitted on Cover comp. RH

N. I.

3

Part No.

1 2 3 4 5

DK DV 39 39 DK

6 7 8 9 10 11 12 13

1010 1010 1074 0999 1012

84 42 04 06 22

Description

Qty/ Veh.

Cover Magneto Gasket Magneto cover Bolt Pin Dowel Cover LH RR

1 1 7 2 1

DK 1011 91 DH 1012 92 DH 1012 94 39 2208 04 DK 1011 92

Damper Cover magneto Damper A Cover LH RR Damper B Cover LH RR Flanged Bolt Plate Damper

1 1 1 4 1

DH 1012 93 DJ 1610 12 AP 1010 43

Plate Damper Cover LH RR Gear Shift Label NR bearing

1 1 1

Remarks with NR

17

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 15 : CLUTCH

No.

Part No.

Description

Plate No. 15 : CLUTCH

Qty/ Veh.

Remarks

No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DK DH DK DK DK

1010 1012 1010 1010 1011

73 75 75 01 63

Clutch assembly comp. Special Nut Clutch Plate Assly Clutch Center Plate Clutch pressure

1 1 1 1 1

11 12 13 14 15

39 1880 20 DK 1013 38 DK 1010 72 DK 1011 26 DH 1015 20

Bearing Clutch lifter thrust Holder Clutch Rod Clutch lifter Spacer Clutch Nut Primary drive lock

1 1 1 1 1

6

DK DK DK DK DK 39 DK

1011 1011 1012 1011 1011 1674 1011

49 50 55 51 52 04 54

Disc Clutch friction Disc Clutch friction (B type Disc Clutch friction (C type Plate Clutch Spring Clutch Capacity Bolt Bolt

4 1 1 5 4 1 4

16 17 18 19 20

DH 1011 80 39 2200 11 DK 1011 53 DK 1011 55 DK 1013 56

Lever Assly. Clutch Washer Primary Drive Gear Seat judder spring Spring judder Friction clutch plate kit

1 1 1 1 1

7 8 9 10

18

3

Remarks

LH Thread

19

Brand ID: 001MC618

Brand ID: 001MC618 Plate No. 17 : OIL COOLER ASSEMBLY

PLATE NO. 16 : INJECTOR / THROTTLE BODY

No.

Part No.

1 2 3 4 5

DK DK DK DK DK

6 7

59 1200 04 DK 1011 17

20

1210 1011 1013 1013 1210

20 15 17 18 21

Description

Qty/ Veh.

Assembly injector Cap injection “O” ring “O” ring Throttle body assly

1 1 1 1 1

"O" ring throttle body Insulator throttle body

1 1

No.

Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Small i.d. Big i.d.

3

Part No. DK DK 39 JC 39 DK DK 39 DK DK DK DK DK DK DK DK DK DK DK

1011 1012 1661 1010 1672 1012 1012 2637 1012 1012 1012 1012 1012 1611 1611 1012 1012 1611 1611

12 25 21 17 04 75 76 04 36 37 35 36 37 88 89 89 79 86 87

Description Oil cooler assembly Switch oil pressure O ring Assembly oil cooler pipe Bolt Pipe inlet oil cooler Pipe outlet oil cooler Hexagon head screw Banjo bolt Gasket Banjo oil cooler pipe Bolt special Washer copper Cap oil cooler LH Cap oil cooler RH Oil cooler jali Washer for oil delivery pipe Oil cooler cap bracket LH Oil cooler cap bracket RH

Qty/ Veh.

1 1 1 1 1 1 1 1 2 4 1 2 4 1 1 1 2 1 1

Remarks

N.I.

21

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 18 : AIR CLEANER COMP

Qty/ Veh.

No.

Part No.

1 2 3 4 5

DK 1210 12 DH 1210 20 39 1780 01 DK 1210 19 DG 1210 02

Air Cleaner comp Bracket lock Screw pan Intake air temperature sensor Clamp

1 1 1 1 1

6 7 8

36 DK00 15 DK 1110 10 DK 1210 09

Kit element air filter Sensor air filter Assly. element air filter

1 1 1

22

Description

Plate No. 19 : SILENCER ASSLY.

Remarks

No. 1 2 3 4

Part No. DK DH DH DJ

1012 1016 1016 1010

58 08 07 64

Description Silencer Assly. w/o shield Silencer front shield Truss screw Gasket exhaust

Qty/ Veh.

Remarks

1 1 2 1

N.I.

3 21

21 23

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 20 : SEAT ASSLY / SEAT LOCK

Plate No. 21 : OIL PUMP

12

No.

Part No.

1 2 3 4 5

DK DS DH DK DK

6

39 1902 04

24

2110 2110 1610 2110 2110

01 05 46 04 08

Description

Qty/ Veh.

Remarks

No.

Part No.

Description

Qty/ Veh.

Seat assly comp front Damper Lock assly seat front Seat assly comp rear Lock assly seat rear

1 2 1 1 1

1 2 3 4 5

DK 1012 38 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35

Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter

1 3 1 1 1

Bolt flange

2

6

39 2194 21

‘O’ Ring

1

3

Remarks

25

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL

No.

Part No.

1 2 3 4 5

DK DK DK DK 39

6 7 8 9 10 11 12 13 14 15

26

1110 1011 1110 1110 1674

Qty/ Veh.

Engine control unit Hose vacuum line Stator assly. comp. Rotor Assly. Hex. Bolt with Flange

1 1 1 1 2

39 0761 01 DH 1011 99 39 0746 01 DK 1110 27 DH 1011 13

Pan Head Screw Stopper plate (wiring harness) Screw Pan head Primary Spark Plug Grommet Spark Plug

2 1 1 2 2

DJ DK DK DH DD

AC/DC Regulator H.T. Coil LH H.T. Coil RH Cap Spark Plug Grommet H.T. Cable

1 1 1 2 2

2011 1110 1110 1110 1110

04 16 29 35 04

Description

Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL

02 06 08 15 12

Remarks

N.I.

Description

Qty/ Veh.

No.

Part No.

17 18 19 20

59 1000 02 DK 2010 01 DK 2010 36 DD 2010 24

Dowel Regulator Voltage Capacitor Flange Bolt

1 1 1 1

21 22 23 24 25

39 0798 15 39 1902 04 DJ 1610 67 39 1680 04 DH 1110 16

Flange Nut Flange Bolt Bracket H.T.Coil Flange Bolt Grommet Sleeve Spark Plug

1 2 1 2 1

26

DK 1110 28

Spark Plug

1

Remarks N.I.

With Aluminum bracket

3

27

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 23 : STARTER ASSLY.

Plate No. 24 : ENGINE MOUNTINGS

10 16

17

14

9

1

4

15

3 2

12

13

6 7

7 8

9

5 11

No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DH DH DH DH DH

1017 1017 1016 1015 1013

82 81 58 81 85

Body comp. starter clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt

1 1 1 1 1

6 7 8 9 10

DK 1011 DH 1011 DH 1011 59 2000 DH 1013

76 72 88 07 82

Shaft starter counter Collar starter counter Gear comp. starter counter assly. Needle roller bearing Bolt socket

11 12 13 14 15

DK DS DH DH DH

09 53 72 89 64

16 17 18

DJ 1011 09 DH 1011 63 DH 1015 33

28

1110 1013 1013 1013 1011

Remarks

No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DK 1610 DH 1611 DH 1611 36 DK00 DK 1611

96 89 90 11 59

Bkt. Assly. eng. mtg. front Bkt. comp. LH eng. mtg. Front Bkt. comp. RH eng. mtg. Front Kit hardware eng. mtg. Bkt. comp. LH eng. mtg. lower

1 1 1 1 1

1 1 1 1 3

6 7 8 9 10

DK 1611 60 39 2157 04 39 2412 04 DH 1612 73 39 1967 04

Bkt. comp. RH eng. mtg. lower Bolt Flanged Bolt Flanged Bush in frame Bolt

1 3 1 1 1

Motor assly. starter Bolt Cover starter motor Slotted c’sunk screw Spring

1 2 1 1 5

11 12 13 14 15

39 DK 39 39 39

Hex. soc. hd. cap bolt Bkt. comp. RH eng. rear Flanged bolt Bolt Washer

1 1 2 1 1

Bush For Spring Starter Roller Bush Spring Starter Clutch

5 5 5

16

DK 1611 27 DK 1612 11 DK 1611 28

Bracket engine hanger LH Bracket engine hanger LH Bracket engine hanger RH

1 1 1

For stopper plate

17

3

2414 1611 2310 2311 2457

04 61 04 04 11

Remarks

Ref. page no. 65

Alt. 39 2311 04

29

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 25 : FRAME & FRAME FITTINGS

No.

Part No.

Description

Plate No. 26 : SWING ARM / RR. SHOCK ABSORBER

Qty/ Veh.

1 2 3 4 5

DK 1611 DH 1611 DG 1810 DG 1810 36 DV00

84 12 48 42 07

Frame Assly. comp. Cup rear Nut Cup - Steering Bearing Cone Kit

1 2 1 1 1

6 7 8 9 10

30 39 DJ DJ JC

36 04 32 33 27

Ball steel Flanged bolt Cable Hook LH Cable Hook RH Guide clutch cable

46 2 1 1 1

30

1012 1680 1611 1611 1610

Remarks

No.

Incl. Bush, Races & Cup rear

Ref. page no. 65

3

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DK 1710 DG 1710 36 DK00 DK 1710 DG 1710

01 38 12 02 18

Rear Shock Absorber Bolt Pre-coated Kit bush rear shock Swing arm assly. Needle bearing

2 2 1 1 2

6 7 8 9 10

DK DG DH DK DG

06 19 19 03 34

Collar swing arm Dust seal swing arm ‘U’ nut swing arm Shaft swing arm Chain slider guard

2 4 1 1 1

11 12 13 14 15

DG 1710 21 DG 1710 20 DJ 1510 47 39 0292 15 35 1710 33

Adjuster chain LH Adjuster chain RH Plate Chain Adjuster Hexagon nut Grease nipple

1 1 2 4 2

16 17

39 0740 11 DK 1510 23

Plain washer(Nylon) Bracket swing arm

2 1

1710 1710 1710 1710 1710

Remarks

Ref. page no. 65

N.I.

31

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 27 : RIDER FOOT REST

Qty/ Veh.

No.

Part No.

1 2 3 4 5

DJ 1611 26 22 1504 51 DJ 1611 27 DH 1610 53 DH 1611 94

Main step LH assly. comp. Flange bolt Main step RH assly. comp. Rubber main step Kick stopper

1 4 1 2 1

6 7

DX 1610 67 DH 1611 00

Plate lock pillion step Spacer main step

2 2

32

Description

Plate No. 28 : PILLION FOOT REST / HOLDER

Remarks

No.

3

Part No.

Description

Qty/ Veh.

Remarks

1 2 3 4 5

DK 1611 DK 1611 DH 1613 DH 1613 36 DK00

37 38 13 15 13

Holder LH step Holder RH step Pillion step assly. comp. LH Pillion step assly. comp. RH Kit hardware pillion

1 1 1 1 2

6 7 8 9 10

39 39 39 DE DE

1069 0292 1741 1910 1910

01 15 04 15 20

Hexagonal head screw Nut Flanged Bolt Master cylinder body Seal primary

2 1 2 1 1

11 12 13 14 15

DE DE DE DE DE

1910 1910 1910 1910 1910

21 23 24 25 26

Seal secondary Spring Circlip Rod Spring conical

1 1 1 1 1

N.I.

16 17

DK 1510 43 DK 1510 42

Rear brake push rod Push rod boot

1 1

N.I. N.I.

Ref. page no. 65

Bolt Mtg. LH & RH Holder Step

33

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 29 : MUDGUARD FRONT & REAR

No.

Part No.

1 2 3 4 5

DK 59 DK 39 39

6

DK 1610 85

34

1610 0400 1610 0711 1680

98 40 86 11 04

Description

Plate No. 30 : STAND ASSEMBLY

Qty/ Veh.

Remarks

No.

Part No.

Description

Qty/ Veh.

Brace fender Step bolt Fender rear front Plain washer Flange bolt

1 4 1 4 2

1 2 3 4 5

DK 1611 22 30 1611 57 39 0787 08 DH 1611 21 DH 1611 45

Stand main Shaft stand Pin cotter Spring main stand Cover spring main stand

1 1 1 1 1

Fender rear

1

6 7 8 9 10

DK 1611 36 DH 1610 66 DH 1611 46 DF 1611 02 39 0422 15

Stand side Spring side stand Cover spring side stand Bolt Nut

1 1 1 1 1

11

DH 2010 64

Side stand switch

1

3

Remarks

35

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 31 : TYRE / TUBE / RIM

No. 1 2 3 4 5

36

Part No. DK DK DK DK DK

1510 1510 1510 1510 1510

01 06 03 07 26

Description Wheel rim front Tubeless tyre front Wheel rim rear Tubeless tyre rear Valve for tubeless tyre

Plate No. 32 : FRONT HUB

Qty/ Veh.

1 1 1 1 1

Remarks

Not serviceable Not serviceable

3

Description

Qty/ Veh.

No.

Part No.

1 2 3 4 5

39 0787 08 39 2241 20 DK 1510 28 DG 1510 05 DE 1510 12

Pin cotter Bearing ball Spacer assly. Seal oil Plate drive

1 2 1 1 1

6 7 8 9 10

DE 1510 08 DK 1510 27 39 0786 15 39 0781 11 DG 1510 49

Seal oil Disc Hex. slotted nut Plain washer Hex. soc. hd. bolt

1 1 1 1 6

11 12 13

DK 2010 31 DG 1510 07 DK 1510 08

Case meter Assly. Collar Axle

1 1 1

Remarks

37

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 33 : FR. MASTER CYLINDER

No.

Part No.

Description

Plate No. 34 : FRONT DISC BRAKE

Qty/ Veh.

Remarks

No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DE DJ DJ DE DE

1510 1510 1910 1910 1910

15 76 57 11 10

Major Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper

1 1 1 2 4

1 2 3 4 5

DG 1510 89 39 1769 04 DE 1510 48 DE 1510 46 DE 1510 47

Caliper Assly. Front Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap

1 2 1 1 1

6 7 8 9 10

DE DJ DJ DJ DE

1910 1910 1910 1910 1910

33 28 29 30 30

Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw

1 2 1 1 2

6 7 8

DE 1510 37 DE 1510 43 DJ 1510 73

Disc Pad Set Insulator Protection Boot

1 1 1

11 12 13 14 15

DJ DE DE DE DE

1910 2010 1910 1910 1910

32 16 29 28 35

Cylinder Master Front brake switch Reservoir Cover Diaphragm Oil Window Kit

1 1 1 1 1

16

DK 0100 03

Disc brake kit - KBX

1

38

Remarks

N.I.

39 3

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 35 : REAR HUB

No.

Part No.

1 2 3 4 5

DK 39 39 30 DK

6 7 8 9 10 11 12 13 14 15

40

1510 2241 2242 1510 1510

Qty/ Veh.

Remarks

No.

Part No.

Description

Qty/ Veh.

Rear disc Ball bearing Ball bearing Seal oil Coller bearing assly.

1 1 1 1 1

16 17 18 19 20

39 0794 15 DK 1510 17 DG 1510 08 DG 1510 49 DG 1510 07

Hex lock nut Spacer Washer Hex soc. HD bolt Coller

1 1 1 6 1

39 1997 15 DK 1510 09 DH 1710 19 36 DK00 24 DJ 1510 88

Nut hex small Axel rear "U" nut Chain sprocket kit Coupling rubber

1 1 1 1 1

21 22 23 24

39 39 39 DK

Plain washer Hex slotted nut Pin cotter Drive chain lock

1 1 1 1

DK DK DK DS DS

Coupling Ball Bearing Sleeve Washer lock Stud

1 1 1 1 1

1510 1510 1510 1510 1510

24 20 20 82 22

Description

Plate No. 35 : REAR HUB

05 13 15 74 73

Ref. page no. 66

0781 0786 0787 1510

11 15 08 36

Remarks

41 3

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 36 : REAR DISC BRAKE

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

42

Part No. DK DK DK DK DK 39 DK 39 DK DE DE DK DE DK DK DK DE DK

1510 1510 1510 1510 1510 2310 0100 1769 1510 1510 1510 1510 1510 1510 1510 1510 1910 1510

30 31 32 33 34 04 04 04 41 46 47 38 43 23 42 43 15 45

Description Caliper assembly rear Master assembly Hose disc brake Reservoir rear disc brake Reservoir tube Flange bolt Disc brake kit rear Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap Rear Caliper Pad with Shims Insulator Caliper mounting bracket Boot master cylinder Push rod assembly Rear master cylinder Master cylinder cap

Plate No. 37 : REAR BRAKE PADAL

Qty/ Veh.

1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1

Remarks

N.I. N.I. N.I.

No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DK DK DG DK DK

1910 1011 1013 1011 1011

12 84 39 86 85

Lever Brake Pedal Boss lever change Damper Bolt pivot lever change Washer pivot bolt

1 1 1 1 1

6 7 8 9

DK DK DK Dk

1011 1011 1011 1910

87 77 80 13

Collar pivot bolt Lever change arm Tie rod Spring brake pedal

1 1 1 1

Remarks

N.I.

43 3

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 38 : HANDLE BAR

No.

Part No.

Description

Plate No. 38 : HANDLE BAR

Qty/ Veh.

1 2 3 4 5

DK DJ DK DK DG

1810 2011 1810 1810 1810

30 43 32 30 08

Holder handle Hall sensor assly. Holder handle RH Holder handle LH Allen bolt

1 1 1 1 4

6 7 8 9 10

DK DK DJ DJ DL

2010 2010 1910 1910 1910

33 34 09 55 14

Control switch LH Control switch RH Lever assly. grip LH Lever LH Stud lever handle

1 1 1 1 1

11 12 13 14 15

39 1184 15 36 DK00 19 DH 1910 07 DH 1910 08 DH 1910 19

Self locking nut Kit hardware holder LH Grip LH Grip RH Boot for lever

1 1 1 1 1

44

Remarks

N.I.

Ref. page no. 66

Part No.

16 17 18 19 20

DH 1810 22 DH 1810 40 DJ 1810 39 DK 2010 15 39 1943 04

Handle bar weight Hex. soc. hd. cap screw Pad Holder Handle Switch assly. ignition Flange bolt

2 2 1 1 2

21 22 23 24 25

DK DK DK DK DK DH

Clutch Switch Clutch Switch Handle bar plug Handle bar tube assly. LH Handle bar tube assly. RH Pipe throttle

1 1 2 1 1 1

26 27

DK 2210 22 DK 2210 23

Mirror holder LH Mirror holder RH

1 1

2010 2010 1810 1810 1810 1910

64 83 36 46 47 17

Description

Qty/ Veh.

No.

Remarks

Alt. 39 2427 04 N.I.

(6 Amp.) N.I.

N.I.

45 3

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 39 : FRONT FORK

No.

Part No.

Description

Plate No. 39 : FRONT FORK

Qty/ Veh.

Remarks

Part No.

16 17 18 19 20

DK 1810 18 59 0400 05 DK 1810 27 DG 1810 08 DJ 1810 85

Washer Bolt Holder fork upper Socket Bolt Cushion Rubber

2 1 1 2 2

Cover Trail B Lamp Shade asly. Bearing cone Holder fork under Spring washer

4 1 1 1 2

Bolt Steel balls

2 39

1 2 3 4 5

DK 1810 36 DK00 DK 1810 DK 1810 30 1810

01 25 04 05 26

Fork front Oil seal kit Outer Tube LH Outer Tube RH Gasket

1 1 1 1 2

6 7 8 9 10

30 DS DK DK DK

25 77 45 11 13

Bolt Cylinder comp. fork Pipe comp. suspension inner Slide Bush Spring front fork

2 2 2 2 2

21 22 23 24 25

DJ DH DG DK DK

11 12 13 14 15

DH 1810 09 DK 1810 22 DK 1810 23 30 1810 28 DK 1810 16

Grommet Top Bolt fork ‘O’ ring Seat fork spring Spacer Tube

2 2 2 2 2

26 27

DK 1810 26 30 1012 36

46

1810 1810 1810 1810 1810

Ref. page no. 66

3

1810 1810 1810 1810 1810

52 48 45 24 25

Description

Qty/ Veh.

No.

Remarks

47

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 40 : PAINTED PARTS & DECALS

No. 1

2

3

4

5

48

Part No. DK DK DK DK DK DK DH DH DK DK DK DK DK DK DK DK DK DK

7101 7101 7101 7101 7301 7301 7301 7301 7302 7302 7302 7302 7303 7303 7303 7303 7402 7402

2T 2V 3A X3 2T 2V 3A X3 2T 2V 3A X3 2T 2V 3A X3 2T 2V

Description Fuel Tank Fuel Tank Fuel Tank Fuel Tank Side cover LH Side cover LH Side cover LH Side cover LH Side cover RH Side cover RH Side cover RH Side cover RH Sear Cowl Assly. Sear Cowl Assly. Sear Cowl Assly. Sear Cowl Assly. Front Fender Front Fender

Plate No. 40 : PAINTED PARTS & DECALS

Qty/ Veh.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR FOR

No.

TITANIUM SILVER COCKTAIL WINE RED LONG BEACH BLUE EBONY BLACK TITANIUM SILVER COCKTAIL WINE RED LONG BEACH BLUE EBONY BLACK TITANIUM SILVER COCKTAIL WINE RED LONG BEACH BLUE EBONY BLACK TITANIUM SILVER COCKTAIL WINE RED LONG BEACH BLUE EBONY BLACK TITANIUM SILVER COCKTAIL WINE RED

6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

3

Part No. DK 7402 3A DK 7402 X3 DH 1410 20 DK 7401 2T DK 7401 2V DK 7401 3A DK 7401 X3 DK 1611 23 DK 1611 24 59 0200 01 DK 1410 15 36 DK00 26 DK 1611 90 DJ 1610 69 JM 1610 08 JM 1610 27 JM 1610 28 DK 1612 08 DK 1410 26 DK 1410 27 DK 1612 09 DK 1612 10

Description Front Fender Front Fender Seat tape Fairing Fairing Fairing Fairing Cover Side Mesh LH Cover Side Mesh RH Self tap screw Tank Pad Tank Decal set Seat cowl decal set Nail guide cable Fairing monogram Oil cooled decal LH Oil cooled decal RH Fairing monogram B monogram Pulsar logo Foam Tape I Foam Tape II

Qty/ Veh.

1 1 1 1 1 1 1 1 1 6 1 1 2 1 1 1 1 1 2 2 4 2

Remarks FOR LONG BEACH BLUE FOR EBONY BLACK FOR TITANIUM SILVER FOR COCKTAIL WINE RED FOR LONG BEACH BLUE FOR EBONY BLACK

Ref. page no. 66 From June 08

49

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 41 : CAP TANK & GAUGE FUEL

Qty/ Veh.

No.

Part No.

1 2 3 4 5

DK 1410 14 39 0840 01 39 2381 04 DK 1810 34 DD 1412 27

Cap Assly. Tank Pan head screw Hex. Socket Head cap screw 4 In 1 Lock set With Key Bolt flanged

1 1 7 1 2

16 17 18 19 20

59 39 DK DK DK

6 7

0740 2010 2010 2758 2484 1410

11 27 65 21 15 06

Plain Washer Gauge Fuel Gauge Fuel "O" ring Nut Tube fuel

2 1 1 1 4 1

21

AA 1410 48

8 9 10

39 DK DK 39 39 DJ

11 12 13 14 15

AA DH DG DK DK

1410 1410 1410 1410 1410

48 24 28 09 10

Pipe clip Drain tube Clamp Pump assly Rubber gasket pump

1 1 4 1 1

50

Description

Plate No. 41 : CAP TANK & GAUGE FUEL

Remarks

No.

Part No. 0400 0219 1410 1410 1410

37 17 07 06 05

Description

Qty/ Veh.

Step bolt Plain washer Filter fuel Hose fuel short Hose fuel long

6 6 1 1 1

Hose clip

6

Remarks

Short length from Dec. 07

N.I.

3

51

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 42 : FITTINGS P. TANK, SIDE COVER & COVER SEAT

Part No.

1 2 3 4 5

DK 1611 85 DH 1410 31 39 1607 01 39 2424 11 DH 1410 23

Grommet Kit For side cover Tape tank inner Screw Plain Washer Damper Rear

1 2 2 1 1

6 7

DJ 1410 08 39 1556 04

Damper front Flanged Bolt

2 1

52

Description

Qty/ Veh.

No.

Remarks Ref. Page No. 66

Plate No. 43 : METER ASSEMBLY

No. 1 2 3

Part No. DK DK DJ DJ

1910 1910 2011 2011

09 20 59 82

Description Meter Assly / Instrument Cluster Meter Assly / Instrument Cluster Speedometer top cover Speedo gasket

Qty/ Veh.

Remarks

1 1 1 1

53

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 44 : CONTROL CABLES

No. 1 2 3

54

Part No. DJ DK DK DK

1910 1910 2010 2010

61 11 61 77

Description Assembly Throttle Cable Clutch Speedo sensor with cable Speedo sensor with sleeve

Plate No. 45 : CHAIN COVER

Qty/ Veh.

1 1 1 1

Remarks

No.

Part No.

Description

Qty/ Veh.

1 2 3

DK 1611 42 DH 1612 83 DK 1611 99

Cover Chain Bolt Cover chain

1 2 1

Remarks

3 point mtg.

From June 08

3

55

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 46 : HEAD LAMP & FAIRING

No.

Part No.

Qty/ Veh.

Remarks

No.

Part No.

1 2 3 4 5

DK DJ DK DF 39

56 20 69 98 24

Head Lamp assly. without bulb Back cover Wind Shield Bolt Non Metallic Washer

1 1 1 4 4

1 2 3 4 5

DK DK DJ DJ GH

6 7 8 9 10

DL 1810 10 DK 1612 08 39 1907 01 DK 2010 44 DH 1810 52

Well Nut Decal Wind Shield M5 x 15L mushroom HD Bulb Fairing mounting upper bracket

4 1 2 2 1

6 7

39 1970 15 DK 2010 39

11 12 13 14 15

36 DK00 DJ 1810 39 0716 39 1524 DK 2010

Kit hardware mtg. bracket Clip Nut Screw pan cross Screw pan cross Headlight bulb

1 4 2 2 1

56

2010 1811 1610 1810 2141

Description

Plate No. 47 : INDICATOR LIGHT ASSEMBLY

21 65 01 01 43

2010 2010 2011 2011 2010

50 51 46 47 12

Description Indicator Indicator Indicator Indicator Lamp

front LH front RH rear LH rear RH

Hex Nut Flange Magnet assly blinker self cancellation

Qty/ Veh.

Remarks

1 1 1 1 1 4 1

N.I.

Ref. page no. 66

3

57

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 48 : FAIRING & MOUNTING

No. 1 2 3 4 5

Part No. DK 39 DK DK DK

1610 1957 1610 1610 1611

78 04 81 82 26

Description Fearing mtg. structure Flange bolt Rubber grommet fearing mtg. Sleeve fearing Damper for fearing

Plate No. 48 : FAIRING & MOUNTING

Qty/ Veh.

1 2 4 1 4

6 7 8 9 10

DK Dk DK 59 DK

1610 1610 1610 0200 1610

70 71 72 01 73

Fearing air intake LH Fearing air intake RH Fearing under cover Self tapping screw Fearing back cover assly.

1 1 1 4 1

11 12 13 14 15

39 DJ 39 DK DK

1778 1612 1907 1611 1610

02 29 01 76 77

Self tapping screw for speedo Clip nut Screw Fearing mesh LH Fearing mesh RH

1 1 1 1 1

58

Remarks

No. 16 17

N.I.

19 20

39 DK DK DK DK DK 59

21 22

DK 1611 67 DK 1611 68

18

3

Part No. 1918 2210 2210 2210 2210 2210 0200

24 02 14 03 15 01 01

Description

Qty/ Veh.

Washer Mirror assly. LH Mirror assly. LH Mirror assly. RH Mirror assly. RH Nut for mirror Screw (self tapping)

6 1 1 1 1 1 6

Fairing LH Fairing RH

1 1

Remarks

Longer length from May 08 Longer length from May 08

For Ebony Black For Ebony Black

59

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 49 : TAIL LAMP ASSLY / FR & RR NO. PLATE

Part No.

1 2 3 4 5

DK 2010 03 DH 1612 93 DK 1611 53 59 0100 13 39 0705 01

Tail light with Lamp Damper Clip Nut Screw pan cross Truss Screw

1 2 4 4 2

6 7 8 9 10

39 DK DJ DP 39

Bolt flange No. Plate illumination Rear No. plate bkt. Number plate Rear Hex Flanged Bolt

2 1 1 1 2

11 12 13 14

39 1783 01 DP 1611 44 DH 1612 92 39 1773 04

Truss Screw Number plate front No. plate mounting bracket Bolt flange

2 1 1 2

60

1972 2010 1610 1611 1680

15 24 72 45 04

Description

Qty/ Veh.

No.

Plate No. 50 : ELECTRICAL EQUIPMENTS

Remarks

No. 1 2 3 4 5

For Front No. Plate

6 7 8 9 10

Part No. DK DK 39 39 DK DK DK

2010 2010 1507 1956 2010 2010 2010

37 38 11 04 02 62 82

31 2010 79 DK 1910 14 DH 2010 19 DJ 2011 25 DJ 1612 47

Description

Qty/ Veh.

Horn LH stay Horn RH stay Plain Washer Flange Bolt Wiring Harness Wiring Harness Wiring Harness

1 1 1 1 1 1 1

Rear Brake Switch Spring Brake Switch Grommet Rear Brake Switch Battery (12V-9A) Band Battery

1 1 1 1 1

Remarks

With fuse For solenoid relay from July 08 Alt. DS 2010 29

N.S.

61 3

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 50 : ELECTRICAL EQUIPMENTS

No. 11 12 13 14 15 16 17 18 19

62

Part No.

Description

Plate No. 51 : TOOL KIT

Qty/ Veh.

39 DK DK DJ DJ DK

1551 2010 2010 1810 2010 2010

04 16 78 65 20 28

Flange Bolt Starter Relay / Damper Starter Relay / Damper Clip Nut Cable assly. (Battery to St. Relay) Cable assly. (Battery to Earth)

1 1 1 4 1 1

DK DJ DK DK DJ

2010 2010 2010 2010 2010

47 28 26 86 44

Roll over sensor Main relay B.C.U. B.C.U. Diode unit

1 1 1 1 1

Remarks

Solenoid relay from July 08

Solenoid relay from July 08 N.I.

3

Description

Qty/ Veh.

No.

Part No.

1 * * * *

DH 2210 04 30 2210 04 DH 2210 05 30 2210 33 30 2210 11

Tool Tool Tool Tool Tool

* * * * * *

30 2210 10 DH 2210 03 DJ 2210 07 30 2210 09 DG 2210 40 DK 2210 24

Plier Tool Bag Tool wrench (27/22 A/F) Tool bar Tool wrench "O" ring for tool kit

1 1 1 1 1 2

2

DH 2110 05

Band Tool Kit

2

Kit Driver Wrench (Box 16 mm) Wrench (10 X 13) Wrench (14 X 17)

Remarks

1 1 1 1 1 For reference only not to service separately

63

Brand ID: 001MC618

Brand ID: 001MC618

Plate No. 52 : ACCESSORIES / GRAB HANDLE

KIT LIST Sr. Kit Part No. Kit Description No.

1

6 3

7

5

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DK 2210 DK 2210 39 2310 DK 1611 36 DK00

05 06 04 76 23

Leg Guard LH Leg Guard RH Flange bolt Sari Guard Assly. Kit hardware sari guard

1 1 4 1 1

39239121 39128321

O Ring (Cover tappet) O ring

2 2

2

DK101327 Valve Kit

DK101052 DK101011

Valve Intake Valve Exhaust

1 1

3

DK101326 Valve Repair Kit

DK101247 DK101108 DK101110 DK101246

Retainer valve spring Spring valve inner Spring valve outer Seat valve spring

2 2 2 2

4

DK101330 Guide Chain Kit

DK101060 DK101059

Guide chain (Tight) Guide Chain (slack)

1 1

5

DK101328 Ring set piston

DK101049 DK101050 DK101051

Ring piston top Ring piston second Ring piston oil

1 1 1

6

36DK0007 Kit centrifugal oil filter

39220011 DH101234 39226701 DH101066 DH101067 39219908

Washer Gasket centrifugal oil filter Oval screw Join oil delivery Spring oil delivery Pin oil delivery joint

1 1 1 1 1 1

7

DK101334 Set Damper (cover magneto)

DK101191 DH101292 DH101294

Damper Cover Magneto Damper A Cover LH RR Damper B Cover LH RR

1 1 1

8

DK101333 Set of Plate (cover magneto)

DK101192 DH101293

Plate Damper Plate Damper Cover LH RR

1 1

9

36DK0011 Kit hardware engine mounting

39231204 39197015 39241304 DH161245

Bolt flange Nut flange Bolt flange U Nut

4 8 1 3

10 36DV0007 Bearing cone kit

DG181045 DG181046 DG181047 DG181005

Bearing cone Bearing race Upper bearing race Lower bearing race

1 1 1 1

6 7 8 9 10

DK DK 39 DJ DJ

47 48 04 79 80

Grab handle LH Grab handle RH Bolt Flange Foam LH For grab Foam RH For grab

1 1 4 1 1

64

1611 1611 2310 1610 1610

11 36DK0012 Kit bush rear shock absorber

39071411 39071215 39073712

Plain washer Dome cap nut Spring washer

8 2 2

12 36DK0013 Kit hardware pillion

DJ161186 DH161061 30141031 39104011 39078408

Plait side pillion step Pin pillion set "O" ring Plain washer Split pin

2 2 2 2 2

13 36DK0024 Chain sprocket kit

DV101048 DK151025 DK151010

Sprocket drive Sprocket Chain

1 1 1

Remarks

Ref. page no. 66

N.I. N.I.

3

Qty./Kit

36DS1001 Cyl.Head O Ring Kit

4

No.

Description

1 8

2

Consisting of Following Parts Part No.

65

Brand ID: 001MC618

Brand ID: 001MC618

KIT LIST Kit Part No. Kit Description

Consisting of Following Parts Part No.

Description

Qty./Kit

14 36DK0019 Hardware holder kit LH

30191024 30191017 39021911 39072504

Screw Nut Plain washer Hex bolt

1 1 1 1

15 36DK0025 Outer tube kit

DK181021 DK1810 19 DK181017 DG181088

Dust seal Oil seal Guide bush Ring snap

1 1 1 1

16 36DK0026 Tank decal set

DK141018 DK141019

Tank decal LH Tank decal RH

1 1

17 36DK0021 Kit hardware mtg. bracket

DJ181029 DJ181036 39021111 39155304

Collar fearing mtg. Grommet fearing structure Plain washer Flange bolt

1 1 1 1

18 DK161185 Grommet kit for side cover

DH161158 DH161133

Grommet side cover front Grommet side cover rear

2 2

19 36DK0023 Kit hardware saree guard

DH161255 39078912 39008004 59040013 39029615 DH161144 DD221003

Bolt special Washer spring Bolt hexagaon Bolt hex socket Hexagaon nut Cap saree guard Plug

1 1 1 1 1 1 1

66

3

Amendment Sheet (Parts Added) Sr.No.

Part No.

Description

Qty.

Page No. Fig.No.

67

Brand ID: 001MC618

Brand ID: 001MC618 PART INDEX Amendment Sheet (Parts Deleted)

Sr.No.

68

Part No.

Description

Qty.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

22150451 22150451 28101174 30101014 30101061 30101236 30101236 30111041 30151082 30161157 30181025 30181026 30181028 30181044 30221004 30221009 30221010 30221011 30221033 31101106 31101106 31101108 31101173 31201079 31201081 35171033 36DK0007 36DK0011 36DK0012 36DK0013 36DK0015 36DK0019 36DK0021 36DK0023 36DK0024 36DK0025 36DK0026 36DK0029 36DS1001 36DS1001 36DV0003 39021917 39029215 39029215 39042215

2 8 15 11 21 24 6 20 4 2 6 5 14 17 1 2 2 1 1 11 17 5 4 6 18 15 13 4 3 5 6 12 11 5 9 2 12 9 3 12 5 17 14 7 10

32 32 13 13 9 16 30 2 40 35 46 46 46 47 63 63 63 63 63 1 14 11 6 61 14 31 6 29 31 33 22 44 56 64 40 46 49 6 1 2 30 51 31 33 35

39070501 39071111 39071601 39074011 39074011 39074601 39075201 39076101 39078111 39078111 39078615 39078615 39078708 39078708 39078708 39079415 39079815 39084001 39099906 39099906 39104119 39106204 39106901 39107404 39107504 39118415 39128321 39150711 39152401 39155104 39155604 39158821 39160701 39162011 39166005 39166121 39167204 39167204 39167304 39167404 39167404 39167404 39167404 39167404 39167704

5 4 13 16 6 8 7 6 9 21 8 22 3 1 23 16 21 2 10 4 3 24 6 3 9 11 6 3 14 11 7 2 3 9 2 3 3 5 13 9 11 9 2 5 21

60 34 56 31 50 26 13 26 37 41 37 41 35 37 41 41 27 50 15 17 15 9 33 17 1 44 2 61 56 62 52 63 52 7 2 21 7 21 4 2 7 18 25 26 14

Page No. Fig.No.

3

69

Brand ID: 001MC618

Brand ID: 001MC618

PART INDEX

70

PART INDEX

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

39168004 39168004 39168004 39168004 39168606 39168606 39170504 39174104 39175904 39176904 39176904 39177304 39177802 39177802 39178001 39178301 39184504 39188020 39190204 39190204 39190701 39190701 39191824 39193120 39194304 39195604 39195704 39196704 39197015 39197215 39199020 39199715 39199819 39201719 39213217 39214124 39215220 39215704 39215811 39216011 39216511 39218006 39218106 39218304 39218520

24 7 5 10 8 4 16 8 19 2 8 14 2 11 3 11 20 11 6 22 8 13 16 6 20 4 2 10 6 6 21 6 11 5 5 5 5 7 2 9 3 8 2 2 10

27 30 34 60 7 25 2 33 2 39 42 60 53 58 22 60 14 19 24 27 56 58 59 6 45 61 58 29 57 60 16 40 11 3 5 56 7 29 8 8 6 12 5 6 13

39218819 39219019 39219421 39220011 39220307 39220804 39224120 39224120 39224220 39230504 39231004 39231004 39231004 39231004 39231104 39238104 39241204 39241404 39242411 39244311 39244811 39245304 39245711 39248415 39254220 39254717 39255717 39258320 39260120 39260320 39260607 39260801 39261720 39263704 39263904 39264715 39266921 39275821 59010013 59020001 59020001 59020001 59040023 59040031 59040037

4 12 6 17 8 9 2 2 3 22 13 6 3 8 14 3 8 11 4 17 25 6 15 9 3 26 7 6 9 8 7 11 4 8 6 6 1 8 4 10 9 20 8 9 16

13 13 25 19 6 17 37 40 40 14 29 42 64 64 29 50 29 29 52 16 14 11 29 50 4 16 7 12 12 13 10 2 4 21 10 1 4 50 60 49 58 59 1 4 51

59040040 59050002 59050002 59100002 59110002 59120004 59200007 59200006 59200027 59210006 59210008 AA141048 AA141048 AP101043 AP111010 CS101128 DD101062 DD111012 DD141227 DD201024 DE151008 DE151012 DE151015 DE151037 DE151043 DE151043 DE151046 DE151046 DE151047 DE151047 DE151048 DE151048 DE191010 DE191011 DE191015 DE191020 DE191021 DE191023 DE191024 DE191025 DE191026 DE191028 DE191029 DE191030 DE191033

2 3 2 17 9 6 9 9 7 5 15 11 21 13 17 14 15 15 5 20 6 5 1 6 7 13 4 10 5 11 3 9 5 4 9 10 11 12 13 14 15 14 13 10 6

34 12 13 27 3 20 28 13 12 13 2 50 51 17 2 4 4 26 50 27 37 37 38 39 39 42 39 42 39 42 39 42 38 38 33 33 33 33 33 33 33 38 38 38 38

DE191035 DE201016 DF161102 DF181098 DG101029 DG101339 DG101418 DG121002 DG141028 DG151005 DG151007 DG151007 DG151008 DG151049 DG151049 DG151089 DG171018 DG171019 DG171020 DG171021 DG171034 DG171038 DG181008 DG181008 DG181042 DG181045 DG181048 DG221040 DH101006 DH101048 DH101064 DH101065 DH101072 DH101079 DH101079 DH101084 DH101111 DH101113 DH101141 DH101142 DH101144 DH101146 DH101154 DH101163 DH101164

15 12 9 4 4 3 7 5 13 4 12 20 18 10 19 1 5 7 12 11 10 2 5 19 4 23 3 2 5 8 10 12 2 4 13 8 15 10 4 5 3 3 12 17 15

38 38 35 56 3 43 15 22 50 37 37 41 41 37 41 39 31 31 31 31 31 31 44 47 30 47 30 63 12 4 6 6 7 8 8 8 8 26 15 15 11 10 15 28 28

3

71

Brand ID: 001MC618

Brand ID: 001MC618

PART INDEX

72

PART INDEX

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

DH101169 DH101172 DH101180 DH101188 DH101195 DH101197 DH101199 DH101203 DH101235 DH101246 DH101272 DH101275 DH101292 DH101293 DH101294 DH101319 DH101333 DH101336 DH101372 DH101382 DH101383 DH101385 DH101388 DH101389 DH101392 DH101393 DH101394 DH101407 DH101412 DH101414 DH101435 DH101482 DH101487 DH101493 DH101496 DH101503 DH101508 DH101510 DH101520 DH101533 DH101544 DH101581 DH101607 DH101608 DH101658

23 7 16 8 11 2 7 13 5 14 10 2 7 11 8 18 19 11 13 10 4 5 19 14 11 7 10 5 7 7 10 22 10 4 9 8 4 18 15 18 16 4 3 2 3

14 28 19 28 6 15 26 13 8 13 1 18 17 17 17 9 9 8 28 28 12 28 16 28 4 11 11 2 4 5 7 16 12 10 10 11 2 16 19 28 16 28 23 23 28

DH101661 DH101705 DH101714 DH101781 DH101782 DH101784 DH111012 DH111015 DH111016 DH121010 DH121011 DH121012 DH121015 DH121020 DH121035 DH121038 DH121106 DH141020 DH141023 DH141024 DH141031 DH161046 DH161053 DH161066 DH161100 DH161112 DH161121 DH161145 DH161146 DH161189 DH161190 DH161194 DH161273 DH161283 DH161292 DH161293 DH161313 DH161315 DH171019 DH171019 DH181009 DH181040 DH181048 DH181052 DH191007

16 1 2 2 1 19 10 14 25 3 14 15 13 2 5 8 7 6 5 12 2 3 4 7 7 2 4 5 8 2 3 5 9 2 13 2 3 4 8 8 11 17 22 10 13

14 11 11 28 28 14 2 26 27 25 15 15 15 22 25 2 2 49 52 50 52 24 32 35 32 30 35 35 35 29 29 32 29 55 60 60 33 33 31 40 46 45 47 56 44

DH191008 DH191017 DH191019 DH201019 DH201064 DH211005 DH221003 DH221004 DH221005 DH73013A DH7301X3 DJ101063 DJ101064 DJ101109 DJ101133 DJ101134 DJ101217 DJ141006 DJ141008 DJ151047 DJ151073 DJ151076 DJ151088 DJ161012 DJ161067 DJ161072 DJ161079 DJ161080 DJ161126 DJ161127 DJ161132 DJ161133 DJ161229 DJ161247 DJ181011 DJ181037 DJ181039 DJ181052 DJ181065 DJ181065 DJ181085 DJ181119 DJ181120 DJ191006 DJ191009

14 25 15 8 11 2 2 1 1 2 2 23 4 16 6 4 2 10 6 13 8 2 10 12 23 8 9 10 1 3 8 9 12 10 16 7 18 21 12 13 20 3 2 3 8

44 45 44 61 35 63 63 63 63 48 48 9 23 28 7 7 1 50 52 31 39 38 40 17 27 60 64 64 32 32 30 30 58 61 45 56 45 47 56 62 47 53 56 38 44

DJ191028 DJ191029 DJ191030 DJ191032 DJ191055 DJ191061 DJ201020 DJ201021 DJ201028 DJ201035 DJ201102 DJ201125 DJ201143 DJ201144 DJ201146 DJ201147 DJ201159 DJ221007 DK010003 DK010004 DK101001 DK101003 DK101057 DK101063 DK101064 DK101065 DK101070 DK101072 DK101073 DK101075 DK101076 DK101079 DK101084 DK101087 DK101092 DK101094 DK101097 DK101025 DK101100 DK101101 DK101102 DK101103 DK101104 DK101105 DK101106

7 8 9 11 9 1 14 24 17 21 11 9 2 19 3 4 4 2 16 7 4 3 2 1 10 1 1 13 1 3 1 2 1 1 3 3 6 12 14 13 6 3 7 12 14

38 38 38 38 44 54 62 14 62 45 26 61 44 62 57 57 53 63 38 42 18 2 12 5 4 6 12 19 18 18 15 4 17 13 5 13 13 4 2 2 8 8 8 8 8

3

73

Brand ID: 001MC618

Brand ID: 001MC618

PART INDEX

74

PART INDEX

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

DK101107 DK101111 DK101112 DK101115 DK101116 DK101117 DK101118 DK101122 DK101123 DK101124 DK101125 DK101126 DK101135 DK101135 DK101145 DK101149 DK101150 DK101151 DK101152 DK101153 DK101154 DK101155 DK101159 DK101160 DK101163 DK101176 DK101177 DK101180 DK101180 DK101182 DK101184 DK101185 DK101185 DK101186 DK101186 DK101187 DK101187 DK101191 DK101192 DK101220 DK101222 DK101224 DK101225 DK101235 DK101236

17 18 1 2 2 7 16 23 25 26 1 14 10 4 10 6 6 7 8 18 10 19 1 2 5 6 7 13 8 4 2 14 5 15 4 12 6 6 10 1 5 1 2 11 9

9 2 21 20 26 20 9 16 16 14 8 19 10 26 8 18 18 18 18 19 18 19 10 10 18 28 43 11 43 11 43 11 43 11 43 11 43 17 17 23 17 7 21 21 21

DK101236 DK101237 DK101237 DK101238 DK101245 DK101251 DK101252 DK101253 DK101255 DK101256 DK101275 DK101276 DK101248 DK101317 DK101318 DK101325 DK101325 DK101326 DK101327 DK101328 DK101329 DK101330 DK101338 DK101356 DK101360 DK101361 DK101362 DK111004 DK111006 DK111008 DK111009 DK111010 DK111027 DK111028 DK111029 DK121009 DK121012 DK121019 DK121020 DK121021 DK141005 DK141006 DK141007 DK141009 DK141010

12 10 13 1 20 6 11 9 6 20 6 7 7 3 4 1 1 6 7 4 6 5 12 20 27 8 5 1 12 13 11 7 9 26 3 8 1 4 1 5 20 19 18 14 15

21 21 21 25 9 15 15 11 18 16 21 21 6 20 20 1 2 3 3 5 5 4 19 19 16 10 10 26 26 26 28 22 26 27 26 22 22 22 20 20 51 51 51 50 50

DK141014 DK141015 DK151001 DK151003 DK151005 DK151006 DK151007 DK151008 DK151009 DK151013 DK151015 DK151017 DK151022 DK151024 DK151026 DK151027 DK151028 DK151030 DK151031 DK151032 DK151033 DK151034 DK151036 DK151038 DK161069 DK161070 Dk161071 DK161072 DK161073 DK161077 DK161078 DK161081 DK161082 DK161085 DK161086 DK161096 DK161098 DK161122 DK161123 DK161124 DK161126 DK161127 DK161128 DK161136 DK161137

1 11 1 3 11 2 4 13 7 12 13 17 5 1 5 7 3 1 2 3 4 5 24 12 3 6 7 8 10 15 1 3 4 6 3 1 1 1 8 9 5 16 17 6 1

50 49 36 36 40 36 36 37 40 40 40 41 40 40 36 37 37 42 42 42 42 42 41 42 56 58 58 58 58 58 58 58 58 34 34 29 34 35 49 49 58 29 29 35 33

DK161138 DK161142 DK161147 DK161148 DK161153 DK161159 DK161160 DK161161 DK161167 DK161168 DK161176 DK161176 DK161184 DK161185 DK161190 DK161199 DK171001 DK171002 DK171003 DK171006 DK181001 DK181004 DK181005 DK181011 DK181013 DK181016 DK181018 DK181022 DK181023 DK181024 DK181025 DK181026 DK181027 DK181030 DK181032 DK181034 DK181036 DK181045 DK181046 DK181047 DK191009 DK191011 DK191012 Dk191013 DK191014

2 1 6 7 3 5 6 12 21 22 14 4 1 1 13 3 1 4 9 6 1 3 4 9 10 15 16 12 13 24 25 26 18 1 3 4 22 8 23 24 1 2 1 9 7

33 55 64 64 60 29 29 29 59 59 58 64 30 52 49 55 31 31 31 31 46 46 46 46 46 46 47 46 46 47 47 47 47 44 44 50 45 46 45 45 53 54 43 43 61

3

75

Brand ID: 001MC618 PART INDEX Part No. DK191016 DK201001 DK201002 DK201003 DK201015 DK201016 DK201024 DK201026 DK201027 DK201028 DK201031 DK201033 DK201034 DK201036 DK201037 DK201038 DK201039 DK201043 DK201047 DK201050 DK201051 DK201056 DK201061 DK201062 DK211001 DK211004 DK211008 DK221001 DK221002 DK221003 DK221005 DK221006 DK71012T DK71012V DK71013A DK7101X3 DK73012T DK73012V DK73022T DK73022V DK73023A DK7302X3 DK73032T DK73032V DK73033A

76

Figure No.

Page No.

4 18 5 1 19 12 7 18 7 15 11 6 7 19 1 2 7 9 16 1 2 1 3

44 27 61 60 45 62 60 62 50 62 37 44 44 27 61 61 57 56 62 57 57 56 54 61 24 24 24 59 59 59 64 64 48 48 48 48 48 48 48 48 48 48 48 48 48

1 4 5 19 17 18 1 2 1 1 1 1 2 2 3 3 3 3 4 4 4

Part No.

Figure No.

Page No.

DK7303X3 DK74012T DK74012V DK74013A DK7401X3 DK74022T DK74022V DK74023A DK7402X3 DL181010 DL191014 DP161144 DP161145 DS101084 DS101096 DS101154 DS101166 DS101215 DS101276 DS101333 DS101335 DS101336 DS101353 DS101353 DS101366 DS151073 DS151074 DS181077 DS211005 DU101063 DV101042 DV101048 DX161067 GH201012 JC101017

4 7 7 7 7 5 5 5 5 6 10 12 9 7 5 5 4 8 6 3 1 2 9 12 8 15 14 7 2 10 2 22 6 5 4

48 49 49 49 49 49 49 49 49 56 44 60 60 1 1 6 1 15 4 3 3 3 15 28 3 40 40 46 24 3 17 9 32 57 21

3