J. Hemrle, M. Mercangoez, L. Kaufmann, Ch. Ohler, ABB Corporate Research; SCO2 Symposium, May 24th, 2011

Thermo-Electric Energy Storage TEES concept – Invitation © ABB Group May 23, 2011 | Slide 1

Energy storage system (ESS) applications ESS

Central Generation

Load leveling

Spinning reserve

for generation utilization 100 MW, 4h

In case of line loss 10-100 MW, 0.25-1 h

ESS

220 kV Overhead line 20 kV

220 kV

Load leveling for postponement of grid upgrade ESS 1-10 MW, 6 h

Distributed Generation

ESS

Integration of renewables

110 kV

20 kV Network ring

1-100 MW, 1-10 h

Frequency Regulation © ABB Group May 23, 2011 | Slide 2

ESS 0.5-10 MW, 1 h

ESS 110 kV

Heavy Industry

Peak shaving

Single connection

20 kV

to Load

1-50 MW, 0.25-1 h

Electric energy storage applications

Storage time [min]

1000

Renewable integration 10 h Deferral of T&D upgrade

300

Generation load leveling 100 1h 30

10

Uninterruptible power supply

100 kW

1 MW

Frequency regulation 10 min 10 MW

100 MW

Power requirement [MW] © ABB Group May 23, 2011 | Slide 3

1000 MW

German & Swiss Electricity Price Dec 7-27, 2009

© ABB Group May 23, 2011 | Slide 4

Bulk electricity storage technologies PHS Efficiency

70% to 84%

Duration of power supply

Hours to days

Power

10 MW to 1 GW

Total capital cost (100 MW plant)

2‘700 to 3‘300 $/kW (Upgrade 600 $/kW)

Biggest disadvantage

Geographically limited

CAES Efficiency

42% CAES, 70% target for A-CAES

Duration of power supply

Hours to days

Power

100 MW to 1 GW

Total capital cost

800 $/kW for storage equipment (without power plant)

Biggest disadvantage

Geographically limited, low efficiency; ACAES not mature, technically challenging NaS battery storage

© ABB Group May 23, 2011 | Slide 5

Efficiency

75%

Duration of power supply

Seven hours

Power

1 to 50 MW

Total capital cost

2500 $/kW

Biggest disadvantage

Linear scaling (no economy of size)

Electricity storage – thermal approach Two options

Limited by Carnot efficiency → high temperature storage.

η RT

© ABB Group May 23, 2011 | Slide 6

Heat pump

Heat engine

(charging)

(discharging)

ηTE ⋅ Q& TE , HS ⋅τ D W&TE ⋅τ D τ = = → ηTE ⋅ copHP = D W& HP ⋅τ C (1 / copHP ) ⋅ Q& HP , HS ⋅τ C τC

Any cycle that can be economically run and reversed with high reversibility.

Thermoelectric Energy Storage (TEES) „Power plant-like“ site independent bulk storage 



Water as storage material



Turbomachines for compressors and turbines



© ABB Group May 23, 2011 | Slide 7

Storage of electricity in the form of heat with heat pump charging and heat engine discharging

Transcritical CO2 as the working fluid of the cycle

TEES Charging

© ABB Group May 23, 2011 | Slide 8

TEES Discharging

© ABB Group May 23, 2011 | Slide 9

TEES Main features 



 



Low-temperature storage with heat pump charging and heat engine discharging Water as storage material Transcritical thermodynamic cycle: CO2 as working fluid Options for improvements (efficiency or cost) and modularity at favorable locations: 

Synergy with low- and very-low-grade (waste) heat sources



Availability of a large cold heat bath



Environmentally benign



Economy of size



© ABB Group May 23, 2011 | Slide 10

Large capacity, site-independent electric energy storage system

Synergy with other emerging supercritical CO2 technologies in heat pumps, waste heat recovery and geothermal power

TEES Efficiency

Target: 60% to 75%

Duration of power supply

Hours to days

Power

Tens to hundreds of MW

Total capital cost

1000 to 1800 $/kW

Biggest disadvantage

Not a mature technology

TEES Real cycle and Heat integration

© ABB Group May 23, 2011 | Slide 11

TEES plant Layout and main components

© ABB Group May 23, 2011 | Slide 12

TEES performance estimation Development scenarios Scenario Off-the-shelf (conservative)

-Based on off-the-shelf components -Conservative estimate of efficiencies -Low tens of MW size -Turbine efficiency 88%

Expected

-2 to 5 years of development -50 MW -Customized machines -Improved transient plant behavior -Learning included -Turbine efficiency 91%

Developed (optimistic)

-5 to 10 years of development -100 MW -Custom machines (efficiencies of CO2 machines at same level as existing steam cycle components) -Cost and efficiency benefits due to scaling -Turbine efficiency 94%

Heat exchangers

© ABB Group May 23, 2011 | Slide 13

Low cost (performance) of heat exchangers

-Pinch in gas heater/cooler, 2.5 K -Pinch in evaporator/condenser, 3K

High cost (performance) of heat exchangers

-Pinch in gas heater/cooler, 1 K -Pinch in evaporator/condenser varies from 3/3 to 2/0.5

TEES performance Efficiency

Exergy losses: Charging

70

Discharging Round-trip efficiency [%]

65 60 55 50 45

Compressor Expander

40

Pump

35

Turbine

30 55

65

75

85

Turbomachine e fficiency [%]

© ABB Group May 23, 2011 | Slide 14

95

105

TEES performance Cost Three

cost estimate scenarios

Size [MW]

Heat exchanger cost

Total plant investment cost (optimistic to pessimistic) [EUR/kW]

50

high

1000 – 1900

low

800 – 1400

high

750 – 1500

low

600 – 1000

150

Marginal

storage capacity costs ~15 – 30 EUR/kWh

(included in total costs)

© ABB Group May 23, 2011 | Slide 15

TEES thermo-economic optimization EPFL (Lausanne): M. Morandin, S. Henchoz

© ABB Group May 23, 2011 | Slide 16

TEES Thermo-economic optimization

 

Off the shelf: T 0.88, C 0.86, E 0.85, P 0.85; Expected: T 0.91, C 0.89, E 0.88, P 0.86;

© ABB Group May 23, 2011 | Slide 17

TEES Profitability and comparison

NaS

© ABB Group May 23, 2011 | Slide 18

TEES with waste heat utilization Cheap heat + cheap electricity = Expensive electricity

© ABB Group May 23, 2011 | Slide 19

TEES Cold side

Tcold=6°C

1.35 Tcold=12°C

RT-Efficiency

1.15

0.95 Tcold=18°C

0.75

0.55

0.35 -5

© ABB Group May 23, 2011 | Slide 20

5

15

25 35 45 55 65 75 Tcold / Twaste heat (°C)

85

95

TEES: Done, status, next 

Components 

Towards optimized machines



Ice storage 





Heat exchangers 

High pressure



Narrow approach temperatures



Heat exchanger network design

Electrical components 

© ABB Group May 23, 2011 | Slide 21

Technical feasibility cleared but scaling and costs to be improved

Relatively new area: Space for improvement?



Further optimization



Conceptual studies to continue

© ABB Group May 23, 2011 | Slide 22

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