III European Conference on Computational Mechanics Solids, Structures and Coupled Problems in Engineering C.A. Mota Soares et.al. (eds.) Lisbon, Portugal, 5–8 June 2006

THIRD-BODY FLOW DURING WHEEL-RAIL INTERACTION Mathieu Renouf, Aur´elien Saulot and Yves Berthier e´ quipe TMI - LaMCoS UMR5514 / INSA de Lyon Bˆatiment Jean d’Alembert, 18-20 rue des sciences F69621-Villeurbanne cedex - FRANCE {Mathieu.Renouf,Aurelien.Saulot,Yves.Berthier}@insa-lyon.fr

Keywords: Discrete Element, Finite Element, NSCD, Lagrange Multiplier, Third-body, WheelRail Abstract. In a mechanism, when a contact occurs between two bodies, the natural third-body is the generic name used to describe the material generated as a result of the contact interaction : It is different from the artificial third-body which can be introduced between bodies such as lubricant. With this concept, the wear phenomenon can be considered as the third-body flow (noted Qw ) definitely ejected from the contact area. Because the wear phenomenon involves the global scale (for example wheel and rail) as well as the local one (contact interface), the study of this phenomenon via numerical tools requires both continuum and discrete approaches. The present study proposes a two-dimensional analysis of the third-body flow induced by the relative transverse sliding motion between wheel and rail. Both Finite Element and Discrete Element Methods are used through a finite element code (PLAST2) and a discrete element code (LMGC90). At the continuum level, elastoplastic behaviour is taken into account for the rail material. At the local level, the Non Smooth Contact Dynamic method developed by Moreau and Jean is used with non-smooth contact laws to describe body interactions. A non smooth cohesive law is used to describe the behaviour of the third-body based on a cohesive zone model.

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M. Renouf, A. Saulot and Y. Berthier

1 INTRODUCTION During wheel-rail interaction many behaviours can occur simultaneously (mechanical, physicochemical, thermal or electrical). From a mechanical point of view, the contact between wheel and rail, called first bodies, under hard constraints (strong pressure and high shear velocity), generates natural third-body [1] composed of particles detached from the two first bodies. Thus the third-body plays the important role of contact interface between first bodies. Moreover through the concept of third-body and the definition of the tribological circuit (see figure 1), experimental and numerical studies [2, 3] have shown the thin link between friction and wear. This underlines the fact that values of friction and wear models strongly depend on the great complexity of real contact phenomena. From a global point of view (continuum scale), the third-body is neglected and replaced by an interface model which describes friction [4] and wear [5]. But actually no model properly describes the first body wear with respect to the constitutive equation (mass conservation). When focussing on the contact interface to consider the wear problem at the local level, it becomes possible to consider third-body as a discontinue media where the third-body play only the role of boundary condition. The third-body flow [6] can be describes with the accuracy of the chosen model but it is impossible to describe the influence of this flow on the behaviour of the global mechanism. For these reasons, it is important to take simultaneously both scales into account to understand the real complexity of the behaviour. This paper presents the first step of this approach and focusses on the wheel-rail interaction under constant loading and cycling displacement. A specific emphasis will be laid on the numerical study of the third-body flow during this interaction using both Finite Element and Discrete Element Methods (FEM and DEM). Using these two approaches, a parallel will be drawn between global and local effects to understand the phenomenon. Finite element simulations are performed using PLAST2 [7], a code based on an explicit formulation of the equation of motion. Discrete element simulations are performed using the LMGC90 open-source software [8] (http://www.lmgc.univ-montp2.fr/∼dubois/LMGC90) based on an implicit formulation of the equation of motion. In an introductive section (Sec. 2), the tribological notion of the third-body and its application in wheel-rail interaction is presented. The global numerical framework is detailed in Sec. 3 and followed by two specific sections (Sec. 4 and Sec. 5) respectively dedicated to FEM and DEM. The numerical models and the numerical parameters are presented in Sec. 6, results exposed in Sec. 7 and Sec. 8 concludes the paper. 2 THE THIRD-BODY 2.1 The third-body concept The origin of the third-body concept dates back to works of Godet [1] in an aim to link friction and wear in a global mechanical approach. From a physical point of view, the natural third-body appears in most cases as a discontinuous monolayer that separates the first bodies, and which is obtained by particle detachment stemming from first bodies and mixed with particles on the interface. This mixing under external dynamic constraints allows the third-body to flow at the contact interface and can be correlated to wear model. The third-body flows can be illustrated by the tribological circuit [9] represented on figure 1. The source flow Qs represents the detachment of particles from the first bodies, the internal flow Qi represents the flow of the third-body on the contact interface, the external flow Qe corresponds to external particles introduced in the contact, the re-circulation flow Qr denotes the third-body re-introduced into the contact and the wear flow Qw represents particles definitely 2

M. Renouf, A. Saulot and Y. Berthier

Qe

Qs

Third body

Qs

Qw

First body

Qi

First body

Qr Figure 1: Definition of the tribological circuit with Qs the source flow, Qi the internal flow, Qe the external flow, Qr the re-circulation flow and Qw the wear flow

ejected from the contact interface. Thus in a global mechanism analysis, modelling friction and wear requires to write equilibrium equation with quantities above. For this purpose, experimental data must improve numerical models and in return, numerical models must allow to obtain data which can not be obtained experimentally. As in numerous mechanics problems, this permanent mapping between experimental and numerical analysis is primordial to understand the third-body flow. 2.2 Wheel-rail interaction The presence of the third-body in the wheel-rail contact has already been underlined [2] and studied from different points of view (composition, thickness and morphology). Numerous investigations on its role with respect to its load-carrying capacity, shearing behaviour, transfer of material and finally global friction coefficient have been performed. Nevertheless there is always a lack of information on its dynamics behaviour and on its influence on the evolution of the global mechanism. (b)

(a)

Figure 2: a) Zoom on a real wheel-rail contact b) two-dimensional transversal schematic view

Figure 2a) represents a real wheel-rail contact. In such configuration, the third-body flow can be transverse as well as longitudinal along the rolling direction. The present study shows a model wheel-rail configuration in a plan orthogonal to the rail (figure 2b), different to the one studied in [10] : only the transverse flow is considered. In this two-dimensional configuration, 3

M. Renouf, A. Saulot and Y. Berthier

it is difficult to represent every third-body flows. The external flow, due to phenomena not located in the contact area (Qe ), is considered as equal to zero. Particles which compose the third-body layer mainly come from wheel and rail (Qs ) : this particle detachement is generated by their relative displacements. These displacements are due to the rumbling dynamic of train which induces local sliding motions. To these last ones are add sliding motions, due to the local deformation of the wheel and the rail. Free particules (Qi ) become cohesive clusters and create a thin layer of 10µm thick. Under the global sliding motion, a third-body flow is generated. The part which is carried by the wheel (Qr ) and re-introduced in the contact is not considered in our model. The third-body definitively ejected out of the contact area (Qw ) represent the wear flow. In spite of the fact that the model is idealized, numerical investigations are not constrained by the dynamic study of the third-body layer and are very important to understand the activation of third-body flows. 3 CONSTRAINED EQUATION OF MOTION Several methods are used to simulate global contact problem as wheel-rail interaction, or local contact problem as granular flow simulations. In the first step of our approach, two distinct methods have been used. Although the finite element approach uses an explicit method and the discrete element an implicit one, both approaches do not use penalty method to solve contact problem and preserve the unilateral constraints. Formalism of both methods lays on a formulation of the equation of motion. When some smooth motions describe the evolution of mechanical system, the dynamics can be described by ˙ = Fext (t, q, q), ˙ M¨ q + Fint (t, q, q)

(1)

˙ the internal force and Fext (t, q, q) ˙ the external forces where M is the inertia matrix, Fint (t, q, q) and q represents the vector of degrees of freedom (mesh nodes or rigid body positions). To the unconstrained motion of bodies must be add the unilateral constraints of non penetration (between bodies, between bodies and obstacles) which can be summarized by the following relation, H∗ (q){q} ≥ 0. (2) or an equivalent one ˙ ≥ 0. v = H∗ (q){q}

(3)

The mapping H∗ (q) changes with displacement and deformation. The equivalency betwwen equations (2) and (3) lays on the viability lemma of Moreau [11]. When the equality occurs on one of the component, a closed contact in the system occurs (the gap between bodies is reduced to zero) and the result of this interaction can be represented by a global contact force vector R related to local contact forces r by R = H(q){r}.

(4)

which is add as complementary contact component in equation (1) to give the constrained equation of motion ˙ = R + Fext (t, q, q). ˙ M¨ q + Fint (t, q, q) (5) It is important to note that each component of the local contact force r as well as the one of the contact relative velocity v is composed of a normal part and a tangential part (when friction is considered). Since equations and parameters are now defined, the formulation and the resolution of the contact problem will be described for each approach. 4

M. Renouf, A. Saulot and Y. Berthier

4 NON SMOOTH MULTI-CONTACT SYSTEM 4.1 Discretization of equation of motion The approach used to simulate our multi-body system is based on the Non Smooth Contact Dynamic (NSCD) framework developed by Moreau and Jean [11, 12, 13, 14]. The authors propose a treatment of rigid multi-body systems with unilateral contact in the framework of the non smooth mechanics and convex analysis. This framework yields on a time-stepping scheme where local relative velocity and contact impulses are the primary variables. In multi-contact systems, shocks are expected. The velocity may have discontinuity and the acceleration can not be defined as the usual second time derivative of q. Consequently equation (5) must be reformulated in terms of a measure differential equation, ˙ Mdq˙ = Fext (t, q, q)dt + dR,

(6)

where dt is the Lebesgue measure on the space of real R, dq˙ is a differential measure representing the acceleration measure and dR is a non-negative real measure. When a time discretization is proceeded on intervals ]ti , ti+1 ] of length h, our contact problem is solved over the interval in the terms previously defined. In this way, the equation (6) is integrated on each time interval and approximated using a θ integration scheme, a first-order scheme, using only the configuration parameter and its first derivative [14]. Its stability condition implies that θ remains between 1/2 and 1. The θ-method is an implicit scheme, identical to the backward Euler’s one when θ = 1. Successive approximations of equation (6) lead to the following system  q˙ i+1 = q˙ fi ree + (M−1 )Ri+1 (7) qi+1 = qi + hθq˙ i+1 + h(1 − θ)q˙ i with ext q˙ fi ree = q˙ i + M−1 h(θFext i+1 + (1 − θ)Fi )

where q˙ f ree denotes the free velocity (velocity computed without contact forces). Quantities indexed by i (resp. i + 1) refer to time ti (resp. ti+1 ). For rigid body system, internal forces vanish and that external forces are given by a function of time. For deformable bodies, a linearizing procedure via a Newton scheme, allows us to obtain the same set of discretized equations [14]. Using the equations (3) and (4) in the system (7), the global discretization of the equation of motion and the contact law can be summarized in the following local system:  Wri+1 − vi+1 = −vf ree (8) lawα [vα,i+1 , rα,i+1 ] = .true., α = 1, . . . , nc where W (= H∗ M−1 H) is the Delassus operator, which models the local behaviour of the solids at the contact points. The right-hand-side of the first equation in (8) represents the free relative velocity calculated by only taking into account the internal and external forces F(t). The second equation in (8) requires that the contact law lawα must be satisfied by each component of the couple (v, r)α . A specification of the general splitting method dedicated to contact problems is used to solve system (8), the so-called Block Non Smooth Gauss-Seidel algorithm (NSGS) exposed in [14]. This solver has proved to be very robust and efficient on a large collection of heterogeneous problems [15, 16] and benefits of a parallel version [17] to ensure reduced simulation time. 5

M. Renouf, A. Saulot and Y. Berthier

4.2 Cohesive contact law The contact between rigid bodies is based on a Cohesive Zone Model (CZM) [18]. This model takes into account unilateral contact, friction and cohesion and are based on a continuum thermodynamics framework. For circular particles, it is difficult to take cohesive zone into account. Thus a cohesive zone equal to the effective radius of bodies in contact is chosen. Furthermore no friction in our local contact model is considered. The model is augmented by a variable β which represents the intensity of adhesion and expressed using the relative displacement δn . Thus contact law is governed by equations rn − Cn β 2 δn ≥ 0, and

δn ≥ 0,

(rn − Cn β 2 δn )δn = 0

β˙ = −[ 1b (wh′ (β) − Cn βδn )]1/p β˙ ≤ −[ 1b (wh′ (β) − Cn βδn )]1/p

if β ∈ [0, 1[ if β = 1.

(9) (10)

The parameters of the model are Cn , (initial normal stiffness of the interface if adhesion is complete), b (viscosity of the adhesion evolution), w (limit of decohesion energy) and p (power coefficient). In the present study, h′ (β) = β. The initial conditions are equal to δn = 0 (zero displacement) and β = 1 (complete adhesion). The unilateral condition is verified under both compression and traction, an adhesive resistance (rn = Cn β 2 ) is active (elasticity with damage). The intensity of adhesion starts to decrease when the displacement is large enough for the elastic energy to become larger than the limit of adhesion energy w. The evolution of adhesion is then governed by equation (10). When adhesion is totally broken (β = 0), the well-known Signorini condition is obtained. 5 FORWARD INCREMENT LAGRANGE MULTIPLIER METHOD The finite element method is based on a forward increment Lagrange multiplier method [19], alternative formulation of the Lagrange multiplier which is compatible with explicit time integration scheme. This explicit approach dealing with unilateral constraint have been already used for mechanical wheel-rail interaction and point out some mechanical behaviour compatible with in-situ observations [10]. As the NSCD approach, the starting point of the method is the constrained equation of motion (5) where r represents formally the Lagrange multiplier vector. On the time interval [ti , ti+1 ], the equation of motion (5) is expressed at time ti and augmented by motion constraints at time ti+1 .  ˙ i , qi ) = Fext M¨ qi + Fint + Hi+1 ri i i (q , (11) H∗i+1 qi+1 ≥ 0 ˙ i , qi ) represents the internal forces (taking into account stiffness and damping mawhere Fint i (q trices). As in the previous section, quantities indexed by i (resp. i + 1) refer to time ti (resp. ti+1 ). In this approach, a second order scheme is taken into account, using the first and second time derivatives of the configuration parameter which appears to be the primary unknown of the problem as contact forces. Thus acceleration and velocity are related to configuration parameter using a β method,  1 2β   q˙ i = {q˙ i−1 + h(1 − β)¨ qi + (qi+1 − qi )} 1 + 2β h , (12) 2   q ¨ i = 2 (qi+1 − qi − hq˙ i ) h 6

M. Renouf, A. Saulot and Y. Berthier

where β (∈ [0.5, 1]) represents a numerical damping parameter. To take into account the displacement constraints in system (11), the displacement qi+1 is decomposed as ree qi+1 = qfi+1 + qci+1 ree where qfi+1 represents the prediction of the displacement without contact forces (similar to the free velocity of system (7)) and qci+1 the correction due to the contact forces only. In the case ree of the central different method (β = 0.5), qfi+1 is defined by ree ˙ i , qi )} + 2qi − qi−1 qfi+1 = h2 M−1 {Fext − Fint i i (q

(13)

To solve the frictional contact problem and to determine the solution of the equation of motion, the couple of unknown (ri , qci+1 ) solution of the following system must be found  2 ∗ ree h Hi+1 M−1 Hi+1 ri = H∗i+1 qfi+1 , (14) qci+1 = h2 M−1 Hi+1 ri To obtain the solution of system (14), a Block Gauss-Seidel algorithm is also used, but is slightly modified to ensure that the contact force vectors verify contact conditions. For more details on the global scheme, refer to the initial works [19]. For each contact node, standard Coulomb friction is considered with no regularization that can be summarized by krt k ≤ µrn If krt k < µrn , If krt k = µrn ,

vt = 0 vt .rt ≤ 0

(stick) (slip)

(15)

where µ denotes the friction coefficient. This frictional contact approach has often been used for tribological purposes and especially for dynamics instabilities in frictional sliding contact [20]. 6 NUMERICAL MODELS 6.1 Parameters As the purpose of the study is to draw a parallel between finite element and discrete element simulations, the two numerical models need to be defined. Figure 3 gives an overview of the finite (3a) and the discrete (3b) element models. Both models consider the wheel as a rigid body subject to a cycling displacement (Frequency : 300 Hz / Amplitude : 0.05 mm). The height of the portion of rail is equal to 20 mm and its width to 65 mm. The curvature radius of the free surface is equal to 300 mm. The loading force is equal to 8 000 N. The density of material is equal to 7.8 mg.mm−3. In the finite element model, the rigid body as well as the portion of deformable rail have a smooth surface. No roughness is considered. The progressive mesh of the finite element model is composed of 28 080 elements. The size of elements ranges from 0.1 × 0.1 to 0.5 × 1.0 mm. The Young’s modulus and the Poisson’s ratio are respectively equal to 102.5 GPa and 0.3 (steel characteristics for deformable-rigid contact). For numerical parameters of the FEM simulations, the time step h is equal to 5.10−9 , the damping paramter β is equal to 0.75 and the friction coefficient µ is equal to 0.3. For the discrete element model, the portion of rail is filled with 73 000 disks which radius ranges from 5−2 to 10−1 mm. The rigid body which represents the wheel is composed of 450 disks. Their radii have the same property than the radii of disks located on the bulk. The number of contacts is equal to 168 000. 7

M. Renouf, A. Saulot and Y. Berthier Cycling displacement Distributed load

(a)

(b)

Cycling displacement

Rigid wheel

Rigid wheel Deformable rail

Rigid rail

1 0 0 1 0 1 0 1 0 1 0 1

0110 101010 10

111111111111111111 000000000000000000 000000000000000000 111111111111111111 000000000000000000 111111111111111111

Distributed load

Figure 3: Two dimensional a) finite element model using a progressive mesh and b) discrete element model composed of polydisperse disks

6.2 Inialisation Cycling displacement of the wheel start in the both cases after a stabilization phase. For the finite element model, this phase was performed to erase elastic waves due to the impact of the rigid wheel on the deformable rail. When elastic waves go beyond a threshold, the stabilisation phase is over. From a numerical point of view, this phase is 0.02 s long which corresponds to 4.106 time steps. During this phase the load is governed by the equation F = [8 000 × min(100t, 1)]N. For the discrete element model, the initialization is composed of two phases. The first one is a compression to increase the compacity of the sample. During the compression, the contact law is a frictionless contact law used to maximize the compacity. After this first phase, the CZM law is activated and the loading of the wheel is performed as in the finite element model.

Figure 4: Hydrostatic pressure for the finite and dicrete element model

8

M. Renouf, A. Saulot and Y. Berthier

When the stabilization phase is over, the value of the hydrostatic pressure in the two models are compared (p = 31 tr(σ) where σ denotes the stress tensor). The maximum value located in the contact area is equal to 672 Mpa (resp. 690 Mpa) for the finite element (resp. discrete element) model. Moreover the deformation of the two samples is quite similar. We can observe a small lateral deformation due to bucking effect on the discrete model. In fact this deformation is also present in the finite element model, but less important. 7 RESULTS AND DISCUSSIONS 7.1 From continuous During the periodic displacement of the wheel (rigid body), the status of contact nodes changes and highlights the well-known stick-slip instabilities [21]. Figure 5 represents a zoom on the contact area during the simulation process. Four simulation steps are represented. On each step, area (1) corresponds to stick nodes, area (2) to slip nodes and area (3) represents no contact nodes. The absolute value of mesh node displacement is also represented. position

(a)

(3)

(3)

(1)

(3)

(1)

(3)

(2)

(3)

(2)

(b)

(c)

(1)

(3)

(1)

(2)

(2)

(3)

(d) Figure 5: Visualisation of node status during wheel displacement. Area (1) corresponds to stick nodes, area (2) to slip nodes and area (3) represents no contact nodes. The absolute value of mesh node displacement is also represented according to a color map (blue to red corresponding to small to large).

Step (a) and (b) are close and correspond to the minimum value of the displacement of the wheel. Thus the local information (here the node status) switches between two values (89% and 0% of sliding nodes) for the same global displacement. To obtain a global overview of the behaviour of the contact zone, Figure 6 represents the evolution of sliding nodes percent in the contact interface (noted Sn ). The absolute value of the displacement amplitude of the wheel (Aw ) is also represented. This allows to draw a parallel between the evolution of Sn and the motion of the wheel, as well as a parallel with figure 5. When the motion of the wheel starts, Sn increases with erratic variation. When Aw is large, 9

M. Renouf, A. Saulot and Y. Berthier

many high-amplitude instabilies occur (stick-slip instabilies illustrated on figure 5a and 5b). When Aw begins to decrease, Sn vanishes and increases slowly with Aw . contact sliding surface percent wheel amplitude displacement

(a)

0,05

100 (d)

80

0,04

60

0,03

40

0,02

20

0,01

0 0,0195

0

(c) 0,02

0,0205

0,021

0,0215

0,022 time (s)

0,0225

0,023

Aw (mm)

Sn (%)

(b)

0,0235

0,024

0,0245

Figure 6: Evolution of the sliding contact surface percent (Sn ) during the process. The absolute value of the displacement amplitude of the wheel (Aw ) is also represented. Point (a), (b), (c), (d) correspond to four cases of figure 5.

100

80

Sn

60

40

20

0 -100

-75

-50

-25

0 Wheel velocity

25

50

75

100

Figure 7: Evolution of Sn in function of the velocity of the wheel during different cyles of displacement. Red arrows represent the sens of the evolution.

On Figure 7 the evolution of Sn is reported as a function of the velocity of the wheel during 5 displacement cycles. The stick-slip instabilities phase appears when velocity decreases (lateral brake). During the phase of instabilies, Sn reaches a mean value equal to 90% and can jump to 100% (global sliding contact conditions) or 0% (global sticking contact conditions). After this phase, velocity vanishes, Sn vanishes and then Sn increases with the velocity. When this last one reaches its maximal value, the percentage of sliding nodes is equal to 37%. But during the decrease of velocity Sn continue to increase and enter again in the instability phase. 7.2 To discontinous The amplitude of the motion of the wheel along the X-axis, smaller than the mean particle diameter, generates motion along the Y-axis. Figure 8 represents the evolution of the resulting motion during the simulation. The ordinate value have been divided by the mean particle radius. One can appreciate that the cycling motion does not generate unexpected behaviour in the sample during the simulation. 10

M. Renouf, A. Saulot and Y. Berthier

Y displacement X displacement

1 0,75 0,5 A/

0,25 0 -0,25 -0,5 -0,75 -1 0,02

0,025

0,03

0,035

time (s)

Figure 8: Amplitude displacement (in radius particles) of the wheel along X and Y coordinates.

According to the definition in section 7.1, even if Aw is less than one particle diameter, the motion of the wheel generates large local displacements. At the contact interface, this phenomenon is highlighted through the displacement field representation, see Figure 9. Three different phases of the simulation have been represented. Figures 9a, 9b and 9c correspond respectively to value of Aw equal to -0.5, 0 and 0.5 mm.

(a)

(b)

(c) Figure 9: Visualisation of the displacement field the local interface. For the color scale, blue refers to small displacements and red to large ones.

When Aw vanishes (figure 9c) the displacement of particles at the interface is small. The mean value of both the front and the rear displacement are equal. When Aw reaches its extremal values (figures 9a and 9b), the displacement field and the velocity of the wheel have the same orientation. Although the wheel tries to drag particles off the contact interface, their displacement remains related to their distance to the contact interface. Furthermore the displacement field is not uniform due to the rugosity of the surface. This rugosity effect is stronger than the frictional one which appears neglectable in our simulations. Due to the buckling effect generated by strong pressure, the displacement field in the bulk is greater than the one observed in finite element simulations. 11

M. Renouf, A. Saulot and Y. Berthier

wheel rail

maximum displacement null velocity 111 000 000 111 000 111 000 111 000 111

111 000 000 111 000 111 000 111 000 111

111 000 000 111 000 111 000 111 000 111

Figure 10: Velocity field at the contact interface for a small wheel velocity. A zoom on the front, the center and the rear of the contact interface are presented.

To complete this kinematic study at the contact interface, the velocity vector field has been represented on figure 10. Three areas have been selected : The rear, the front and the center of the contact interface. Each area contains one vanishing point. On the central area, this point is located near the surface. At both the rear and the front areas, this point is located at 1520 particle diameters under the free surface. As a consequence, the wheel generates a motion which tries to drag particles off the contact interface. When the direction of the wheel changes, a convergence between both interface and internal forces (forces exert by the bulk) occurs. Then the constraint exerts by the wheel on the particles must vanish and the contact adhesion must be broken to generate a particle flow. Nevertheless discrete simulations presented are too short to observe this third-body flow. 8 CONCLUSION This paper presents a first step in the study of third-body flows during wheel-rail interaction. The interest and the possibility to simulate cycling displacement by both finite and discrete element methods have been shown. Although no third-body flows have been generated during discrete element simulations, results obtain with the two methods give a first idea of phenomena involved in wheel-rail contact under cycling displacement. Under cycling constraints, wear is a fatigue phenomena which generally needs a large number of cycles to occur. The time of our discrete simulations appears to be too short to observe such third-body flows and to draw a parallel with finite element simulations and wheel-rail contact reality [22]. Investigations about this last point are under progress. REFERENCES [1] M. Godet. The third-body approach : a mechanical view of wear. Wear, 100:437–452, 1984. [2] Y. Berthier, S. Descartes, M. Busquet, E. Niccolini, C. Desrayaud, L. Baillet, and M.-C. Baietto-Dubourg. The role and effects of the 3rd body in the wheel-rail interaction. Fat. Fract. Engrg. Mater. Struct., 27:423–436, 2004. 12

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[3] Y. Berthier. Wear, Materials, Mechanisms and Practice, chapter Third body reality, consequence and use of the third body to solve a friction and wear problem, pages 291–316. Wiley, 2005. [4] J. J. Kalker. Mathematical models of friction for contact problems in elasticity. Wear, 113:61–77, 1986. [5] F. Jourdan. Numerical wear modeling in dynamics and large strains: Application to knee joint prostheses. Wear, 2006. In Press, Corrected Proof, Available online 18 January 2006. [6] N. Fillot, I. Iordanoff, and Y. Berthier. Simulation of wear through a mass balance in a dry contact. ASME J. Tribol., 127(1):230–237, 2005. [7] L. Baillet and T. Sassi. Finite element method with lagrange multipliers for contact problems with friction. C. R. Acad. Sci. Paris, Ser. I, 334:917–922, 2002. [8] F. Dubois and M. Jean. LMGC90 une plateforme de d´eveloppement d´edi´ee a` la mod´elisation des probl`emes d’interaction. In Actes du sixi`eme colloque national en calcul des structures, volume 1, pages 111–118. CSMA-AFM-LMS, 2003. [9] Y. Berthier. Experimental evidence for friction and wear modelling. Wear, 139:77–92, 1990. [10] A. Saulot and L. Baillet. Dynamic finite element simulations for understanding wheel-rail contact oscillatory states occuring under sliding conditions. submitted to ASME Journal of Tribology. [11] J. J. Moreau. Unilateral contact and dry friction in finite freedom dynamics. In J.J. Moreau and eds. P.-D. Panagiotopoulos, editors, Non Smooth Mechanics and Applications, CISM Courses and Lectures, volume 302 (Springer-Verlag, Wien, New York), pages 1–82, 1988. [12] M. Jean and J. J. Moreau. Unilaterality and dry friction in the dynamics of rigid bodies collection. In A. Curnier, editor, Contact Mechanics International Symposium, pages 31– 48. Presses Polytechniques et Universitaires Romanes, 1992. [13] J. J. Moreau. Some numerical methods in multibody dynamics: application to granular materials. Eur. J. Mech. A Solids, 13(4-suppl.):93–114, 1994. [14] M. Jean. The non smooth contact dynamics method. Compt. Methods Appl. Math. Engrg., 177:235–257, 1999. [15] M. Renouf, D. Bonamy, F. Dubois, and P. Alart. Numerical simulation of two-dimensional steady granular flows in rotating drum: On surface flow rheology. Phys. Fluids, 17:103303, 2005. [16] G. Saussine, F. Dubois, C. Bohatier, C. Cholet, P.E. Gautier, and J.J. Moreau. Modelling ballast behaviour under dynamic loading, part 1: a 2d polygonal discrete element method approach. to appear in Computer methods in applied mechanics and engineering, 2004. [17] M. Renouf, F. Dubois, and P. Alart. A parallel version of the Non Smooth Contact Dynamics algorithm applied to the simulation of granular media. J. Comput. Appl. Math., 168:375–38, 2004. 13

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[18] M. Raous, M. Cang´emi, and M. Cocu. A consistent model coupling adhesion, friction, and unilateral contact. Comput. Methods Appl. Mech. Engrg., 177(3-4):383–399, 1999. [19] N. J. Carpenter, R. L. Taylor, and M. G. Katona. Lagrange constraints for transient finite element surface contact. Int. J. Numer. Methods Engrg., 32:103–128, 1991. [20] L. Baillet, S. D’Errico, B. Laulagnet, and Y. Berthier. Finite element simulation of dynamic insabilities in frictional sliding contact. ASME J. Tribology, 127:652–657, July 2005. [21] G. G. Adams and M. Nosonovsky. Contact modeling – forces. Tribology International, 33:431–442, May 2000. [22] A. Saulot, S. Descartes, D. Desmyter, D. levy, and Y. Berthier. A tribological characterization of the ”damage mechanism” of low rail corrugation on sharp curved track. Wear, 2005. In Press, Corrected Proof, Available online 27 July 2005.

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third-body flow during wheel-rail interaction - CiteSeerX

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