OR Code No. 320358 III-B.Tech II-Semester Supplementary Examinations, May 2004 ADVANCED METAL CASTING (Common to Mechanical Engineering, Production Engineering and Mechanical Manufacturing Engineering) Max. Marks: 70 Answer any FIVE questions All questions carry equal marks ---

b) 2.a) b)

Explain with a neat sectional view the operation and advantages of hot blast cupola. Discuss the various types of refractories used for cupola lining.

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1.a)

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Time: 3 hours

Discuss the construction and the working principle of coreless induction melting furnace. Discuss the melting practice for Aluminium base alloy castings. Explain Chvorinov’s rule as applied to the design of size and shape of a riser. For the case of moulding it is decided to replace a spherical riser of diameter 100 mm by a cylindrical riser. Determine the size of the cylindrical riser that will have the identical solidification time. Assume risering ratio of height to radius of cylinder is 2:1.

4.

Explain investment casting process with neat sketches. Also Discuss the advantages, applications and limitations of the process.

5.

Why sand reclamation is necessary? methods.

6.

Explain the principle of ultrasonic method of testing the castings. What are the limitations of this method?

Discuss the various sand reclamation

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3.a) b)

With neat sketches explain the various types of gating systems. Discuss the advantages and limitations of each system.

8. a) b) c) d)

Explain any THREE of the following: Use of padding and chills. Permanent mould casting. Destructive testing for inspection of castings. Significance of gating ratios.

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Code No. 320358 III-B.Tech II-Semester Supplementary Examinations ...

1.a) Explain with a neat sectional view the operation and advantages of hot blast · cupola. b) Discuss the various types of refractories used for cupola lining.

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