USO0RE38901E

(19) United States (12) Reissued Patent

(10) Patent Number: US RE38,901 E (45) Date of Reissued Patent: Nov. 29, 2005

Park et al. (54)

MANUFACTURING METHODS OF LIQUID

5,441,905 A

8/1995 Wu

CRYSTAL DISPLAYS

5,525,527 A

6/1996 Tran

5,672,523 A

9/1997 Yamamoto et al.

(75) Inventors: Woon-Yong Park, Kyungki-do (KR);

2

~

,

won'Hee Lee’Kyungk1'd°(KR)

(73) Assignee: Samsung Electronics Co., Ltd., SuWon (KR)

sick Ci 911 no e

a .

* 11/1999 Lee ........................... .. 362/31

* cited by examiner Primary Examiner—Michael Lebentritt (74) Attorney, Agent, or Firm—McGuireWoods LLP

(21) Appl. No.: 10/071,647 (22) Filed:

,

5,988,827 A

(57)

ABSTRACT

Feb. 8, 2002 An ITO (indium tin oxide) layer and a negative photoresist Related U.S. Patent Documents

are deposited sequentially on the substrate 100 having a gate Wire, a storage Wire, a data Wire and a storage electrode. The

Reissue of:

(64) Patent No.:

6,022,753 Feb. 8, 2000

and the ITO layer is etched to form a pixel electrode.

Appl. No.:

09/105,732

Because the portions of negative photoresist exposed to light

Filed:

Jun. 26, 1998 _

(30)

negative photoresist is developed through front exposure

Issued:

_

_

remain after development, pixel defects due to particles

_

_

placed between pixel regions are reduced. Both the rear

Forelgn Apphcatlon Pnonty Data

May 11, 1998

exposure and the front exposure may be used. In the rear

(KR) .......................................... .. 98-16708

eXposllre, it is di?iclllt to remain the Portions of the ITO

7 (51)

layer at the positions corresponding to the contact portion of the drain electrode and the pixel electrode, the Storage line,

Int. Cl. ........................ .. H01L 21/20; H01L 21/84 U-S- Cl- ....................... ..

the gate pads and the data pads_ Accordingly, the front

438/949 (58) Field Of Search ........................ .. 438/30, 158, 160, 438/949 (56)

exposure is then executed by using the ?rst mask having openings thereon, The negative photoresist is developed, and the ITO layer is patterned. After etching the ITO layer, bemuse the portion of the ITO layer outside the display

References Cited

region remains as a Whole, the portions of the ITO layers on

Us‘ PATENT DOCUMENTS

the gate pads and the data pads‘ remains through front exposure using a positive photoresist.

4,678,542 A

7/1987 Boer et 81.

5,198,377 A

3/1993 Kato et a1.

58 Claims, 23 Drawing Sheets

l/

/

400 210

/

800

100

300

640

I

f

900

/l

%200

/

1

U.S. Patent

FIG.1

720

820

Nov. 29,2005

Sheet 1 0f 23

US RE38,901 E

U.S. Patent

Nov. 29,2005

FIGB

Sheet 2 0f 23

US RE38,901 E

)_

U.S. Patent

Nov. 29,2005

Sheet 3 0f 23

US RE38,901 E

FIGS

70820 ,x/

/ f

/

/ /

300

220100

m

/



700

FIG.4

730

K

,

0 ’/

700

J 7”’ ‘F R“ ,

/

//

/

/

100 300 630

j

x

7

U.S. Patent

FIG.5A

Nov. 29,2005

Sheet 4 0f 23

US RE38,901 E

U.S. Patent

m dE

Nov. 29,2005

Sheet 5 0f 23

US RE38,901 E

U.S. Patent

FIG.6A

Nov. 29,2005

Sheet 7 0f 23

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 8 0f 23

5 \

/,,AA,/\\\.i\\\\

m “a \“a “a “a” a“;

mwdi

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 9 0f 23

US RE38,901 E

FIG.6C

1

Z

/ 700 300

/ / 220 100

‘FIG.6D

700 10/00 / 3

1w

‘v’

w[il

800

13 0

U.S. Patent

FIG.'7A

/ -' VHO

Nov. 29,2005

Sheet 10 0f 23

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 11 0f 23

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 12 0f 23

US RE38,901 E

FIG.'7C 720

v8001000 / Q ,7, \;—1 ,l/ / / , 7 / /

/ /

700300

220 100

7

FIGTFD

730

700

1000 v/

800

7'” 'IIJ'

l l /

,

f

\

\

7 I

U.S. Patent

Nov. 29,2005

Sheet 13 0f 23

FIGBA

/730

R{// 630 Wild!’

720

a j

L/i

VUId 600 620 VHHJ 200 810

210

910 220

—-> V1110

/ ——> VIHc

710

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 14 0f 23

US RE38,901 E

FCI|\. w m. M ~1%~ 2%comnew w \ / A “2

mwruz

U.S. Patent

Nov. 29,2005

Sheet 15 0f 23

US RE38,901 E

FIGBC

'70

850

, / l/ , F/ / f 700300 220 100

7 / 820

>

FIGBD

730

850 / [L l m'm

k

/

V

i j /

7

/

I?‘

/

/

,

i

J

?

U.S. Patent

FIGQA

Nov. 29,2005

Sheet 16 0f 23

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 17 0f 23

US RE38,901 E

U.S. Patent

Nov. 29,2005

Sheet 18 0f 23

US RE38,901 E

FIGQC 720

550 2000

{Ill4d" , f

i

/

/ ,

/ 22/0 10g

I '/

700 300

FIG.9D

"

700

, i

2000

850

U.S. Patent

FIG.1OA

Nov. 29,2005

Sheet 19 0f 23

US RE38,901 E

f % 1

won'Hee Lee'Kyungk1'd°(KR). 5,988,827 A * 11/1999 Lee ........................... .. 362/31. (73) Assignee: Samsung Electronics Co., Ltd., SuWon. * cited by examiner.

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