USO0RE40308E

(19) United States (12) Reissued Patent Hamilton et a1. (54)

(45) Date of Reissued Patent:

May 13, 2008

MULTI-PURPOSE INJECTION AND

3,765,489 A

10/1973 Maly ........................ .. 166/310

PRODUCTION WELL SYSTEM

3,842,912 A

10/1974 Lindsey, Jr.

3,945,436 A

(75) Inventors: Mark D. Hamilton, Aberdeen (GB); -

_

.’

.



,

J

_

0

TX (Us)

(22)

Filed.

.

e

a.

.

112(1) .

7/1999 Morris et a1. ............... .. 166/50 12/1999 Whiteley et a1. .

166/306

11/2001 Patel .............. ..

166/205

8/2002 Hess et a1.

166/313

6,494,264 B2 >1 12/2002 pringle et a1‘ _

166/313

6,516,886 B2 *

166/313

2001/0045290 A1

NOV 19 2004

.

mgswo

6,006,838 A

6,722,440 B2 *

Appl~ p10‘Z 10/994,219

166/187

6,318,469 B1 6,439,312 B1 *

Assignee: Baker Hughes Incorporated, Houston,

166/191

Nebolsine .... ..

?lqincharlardl~~~~t~~~i ~~~~

,

5,918,669 A *

Revhelm, Esblerg (DK)

(21)

3/1976

i -

$311;cAbil?ég?‘i‘ggseglé?gghie?

(73)

US RE40,308 E

(10) Patent Number:

2/2003

Patel .............. ..

4/2004 Turner et a1.

166/374

11/2001 Pringle et a1. ............ .. 166/386

FOREIGN PATENT DOCUMENTS

,

W0

(Under 37 CFR 1.47)

WO 00/29708 A1

5/2000

OTHER PUBLICATIONS Related US. Patent Documents

Baker Oil Tools; Aberdeen Special Products Technical Manual, “Cross FloW” Injection & Production Sub, Feb. 16, 1998, Product No. 700441; Unit No. AB*0149%)00; Index 410.20; 1 page.

Reissue of:

(64) Patent No.:

6,481,503

Issued:

(51)

(52)

Nov. 19, 2002

Appl. No.:

09/756,995

Filed:

Jan. 8, 2001

Int. Cl. E21B 34/06 E21B 43/14

(Continued) Primary Examiner%}eorge Such?eld

(2006.01) (2006.01)

(74) Attorney, Agent, or FirmiShawn Hunter

(57)

US. Cl. ..................... .. 166/313; 166/102; 166/191;

166/332.1; 166/386 (58)

Field of Classi?cation Search ............... .. 166/320,

166/323, 102, 191, 313, 332.1, 386 See application ?le for complete search history. (56)

References Cited

ABSTRACT

A method and apparatus for simultaneously producing ?uid from one or more Zones of an oil or gas Well, While injecting ?uid into one or more other Zones of the Well, and for

converting a depleted production Zone into an injection

Zone, by remotely shifting sleeves in the apparatus to selectively align inlet and outlet ports With production and

injection ?oW paths, respectively. A production string is provided Within a completion string; the completion string

U.S. PATENT DOCUMENTS

has inlet and outlet ports to the Well bore. One or more 1,778,740 A

10/1930 Wrightrnan ............... .. 166/184

production sleeves have production conduits Which can be

1,861,332 A 2,107,006 A

5/1932 WaitZ ....................... .. 166/115 2/1938 Lang ........................ .. 166/100

selectively aligned With inlet ports by shifting the production

2,403,987

7/1946

A

2,629,447 A 2,649,916 A 2,885,008

Lewis

.....

. . . ..

2/1953 Nebolsine *

8/1953 Brown

A

5/1959

3,283,570 A

* 11/1966

Hoifer

166/115

166/100 166/145

.....

. . . ..

sleeves. One or more injection sleeves have injection con

duits Which can be selectively aligned With outlet ports by

shifting the injection sleeves.

166/136

45 Claims, 4 Drawing Sheets

Hodges ................. .. 73/152.31

18

f '0

US RE40,308 E Page 2

OTHER PUBLICATIONS

Baker Oil Tools; Flow Control Technical Unit; Model “HCM ” Surface Controlled Tubing Mounted Hydraulic

Sliding Sleeve; Mar. 1999; Product No. 811434; Unit No.4752; Index 480.10; 1 page. Baker Oil Tools; FloW Control Systems Technical Unit; Dual FloW Head Injection and Production System; Nov. 17, 1999, Product Family No. H70040; Unit No. 4805; Index 480.10; 1 page. Baker Oil Tools; FloW Control Systems Technical Unit; Test Sleeve for Dual FloW Head System; Jun. 1999; Product Family No. H99508; Unit No. 4806; Index 480.30; 1 page. Baker Oil Tools; FloW Control Systems Technical Unit;

Blanking Plug for Dual FloW Head System; Jun. 1999; Product Family No. H83611; Unit No. 4807; Index 480.30; 1 page.

Baker Oil Tools; FloW Control Systems Technical Unit; Isolation Sleeve for Dual FloW Head System; Jul. 1999; Product Family No. H99508; Unit No. 4808; Index 480.30; 1 page.

Baker Oil Tools; FloW Control Systems Technical Unit; Equalizing Test Sleeve for Dual FloW Head System; Jul. 1999; Product Family No. H99508; Unit No. 480.30; 1 page. Baker Oil Tools; FloW Control Systems Technical Unit; Separation Sleeve for Dual FloW Head System; Jul. 1999; Product Family No. H99508; Unit No. 4827; Index 480.30; 1 page.

Baker Oil Tools; FloW Control Systems Technical Unit; Separation Sleeve for XiFlow Injection and Production System; Feb. 22, 2000; Product Family No. H70042; Unit No. 4893; Index 480.30; 1 page. Baker Oil Tools; FloW Control Systems Technical Unit; Injection Sleeve for XiFlow Injection and Production Sys tem; Feb. 22, 2000; Product Family No. H70043; Unit No. 4894; Index 480.30 (draft 1); 1 page. Baker Oil Tools; FloW Control Systems Technical Unit; Baker XiFlow Injection and Production System; Feb. 23, 2000; Product Family No. H70044; Unit No. 4896; Index 480.10 (draft 1); 1 page.

Baker Oil Tools; Packer Systems Technical Unit; Baker Model SBiRM HydroiSet Retainer Production Packer With Integral Annulus FloW Sleeve (AFS); Feb. 25, 1999; Product Family No. H40950; Unit No. 4897; Index 410.10; 1 page. Baker Oil Tools; FloW Control Technical Unit; Models “CMD” and “CMU ” NoniElastomeric Sliding Sleeves;

Feb. 15, 2000; Product Family No.s H8108 Oand H81079; Unit No. 8697; Index 480.10; 1 page.

Baker Oil Tools; XiFlow Injection & Production System; poster. Baker Oil Tools; Aberdeen Special Products Technical Manual; r‘Cross Flow ” Injection & Production Sub; Feb.

16, 1998; Product No. 700441; Unit No. AB*0149%)00; Index 410.20; 1 page.* Baker Oil Tools; FloW Control Technical Unit; Model

r‘HCM” Surface Controlled Tubing Mounted Hydraulic Sliding Sleeve; Mar., 1999; Product No. 811434; Unit No. 4752; Index 480.10; 1 page.* Baker Oil Tools; FloW Control Systems Technical Unit; Dual Flow Head Injection and Production System; Nov. 17, 1999; Product Family No. H70040; Unit No. 4805; Index

480.10; 1 page.* Baker Oil Tools; Flow Control Systems Technical Unit; Test Sleeve for Dual Flow Head Systems; Jun., 1999; Product Family No. H99508; Unit No. 4806; Index 480.30; 1 page.*

Baker Oil Tools; FloW Control Systems Technical Unit;

Blanking Plug for Dual Flow Head Systems;Jun., 1999; Product Family No. H83611; Unit No. 4807; Index 480.30; 1 page.*

US. Appl. No. 09/883,595, Pringle et al., ?led Jun. 18, 2001.* * cited by examiner

U.S. Patent

May 13, 2008

Sheet 2 M4

US RE40,308 E

U.S. Patent

May 13, 2008

Sheet 3 0f 4

US RE40,308 E

\EI

.ME Q

US RE40,308 E 1

2

MULTI-PURPOSE INJECTION AND PRODUCTION WELL SYSTEM

injection ?ow and production ?ow can be maintained

through the completion unit to other completion units above or below.

Matter enclosed in heavy brackets [ ] appears in the original patent but forms no part of this reissue speci?

01

cation; matter printed in italics indicates the additions made by reissue.

By selectively shifting the sleeves, selected zones can be isolated, produced from, or injected into, as desired. One or more lower zones can be injected into while one or more

upper zones are produced from, or vice versa. If desired,

alternating zones can be even be simultaneously produced CROSS REFERENCE TO RELATED APPLICATIONS

from and injected into. The novel features of this invention, as well as the

Not Applicable

invention itself, will be best understood from the attached

drawings, taken along with the following description, in STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

which similar reference characters refer to similar parts, and in which:

Not Applicable

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

BACKGROUND OF THE INVENTION

1. Field of the Invention This invention is in the ?eld of equipment used in the

production of ?uids from, and injection of ?uids into, oil and gas wells having multiple zones. 2. Background Art Many oil or gas wells extend through multiple formations,

FIG. 1 is a longitudinal section of a production unit as 20

from the zone isolated; FIG. 2 is a transverse section of a production sleeve as

25

resulting in the establishment of multiple zones at different depths in the well. It may be desirable to produce formation

FIG. 4 is a longitudinal section of an injection unit as

into the zone isolated;

times, and to inject ?uids such as water into different zones

desirable to produce formation ?uids from one or more zones, while simultaneously injecting ?uids into one or more other zones. Finally, it may be desirable to convert a particular zone from a production zone into an injection zone, after the zone is depleted.

used in the production unit of FIG. 1; FIG. 3 is a longitudinal section of the production unit of FIG. 1, with production ?ow from the zone established;

implemented in the present invention, with injection ?ow

?uids such as gas or oil from different zones at different

at different times, for the purpose of ultimately obtaining the maximum production from the well. Further, it may be

implemented in the present invention, with production ?ow

30

FIG. 5 is a transverse section of an injection sleeve as used

in the injection unit of FIG. 4; FIG. 6 is a longitudinal section of the injection unit of FIG. 4, with injection ?ow into the zone established; FIG. 7 is a longitudinal section of a completion unit, 35

showing production ?ow from the zone established, and showing an alternative con?guration of the completion and

Known equipment for these purposes usually requires pulling the completion assembly from the well, and chang

production strings;

ing or recon?guring the equipment in the assembly, when it

FIG. 7, showing production ?ow from the zone and injection

FIG. 8 is a longitudinal section of the completion unit of

is desired to commence or cease production or injection in 40 ?ow into the zone both isolated; and

a particular zone. Further, known equipment is generally

FIG. 9 is a longitudinal section of the completion unit of FIG. 7, showing injection ?ow into the zone established.

limited to the production of ?uid or the injection of ?uid at

any given time, with simultaneous production and injection not being possible, or at least di?icult. More speci?cally, known equipment is not capable of the simultaneous pro duction from multiple zones and injection into multiple

45

DETAILED DESCRIPTION OF THE INVENTION

As shown in FIG. 1, a production unit 10 used as part of

zones.

the present invention includes a completion string 12 of tubing or piping, a production string 14 of tubing or piping,

BRIEF SUMMARY OF THE INVENTION

The present invention provides a method and apparatus for selectively injecting into a given zone or multiple zones,

50

shiftable production sleeve 18. This production unit can be placed in a well bore, aligned with a selected zone of the

or producing from a given zone or multiple zones, without

pulling the equipment from the well. A completion unit is positioned next to each zone of the formation, with zones

being segregated by packers. An injection sleeve and a

55

Each sleeve essentially bridges between the completion string and the production string, which is within the comple tion string. Each sleeve is shifted, such as by hydraulic,

by the centralizing rings 16. An upper end 19 and a lower end 21 of the production sleeve 18 are con?gured to slidably 60

mount within production string ?ttings 23, for shifting of the production sleeve 18 by means of longitudinal movement relative to the completion string 12. It will be seen that shifting of the production sleeve 18 could be rotational

of the completion string. When aligned with the inlet port, the conduit in the production sleeve conducts formation ?uid

into a production ?uid path in the production string. When aligned with the outlet port, the conduit in the injection sleeve conducts injection ?uid from an injection ?uid path into the formation. Regardless of sleeve position, both

downhole formation. The completion string 12 shown is ?ush joint piping, and the production string 14 can be ?ush joint piping. Other types of piping or tubing can also be

used. The production string 14 is substantially coaxially located within the completion string 12, centralized therein

production sleeve are provided in each completion unit.

electrical, or mechanical operation, to selectively align a conduit through the sleeve with its associated port in the wall

one or more centralizing rings 16, and a longitudinally

relative to the completion string 12, rather than longitudinal, 65

if desired. FIG. 2 shows a transverse section of the production sleeve 18. One or more production ?uid conduits 22 are arranged

US RE40,308 E 3

4

more or less radially from the center of the production sleeve 18 to its outer periphery. One or more injection ?uid bypass

injection unit 40 can be associated With a production unit 10 for a particular Zone of the formation, to facilitate selective production from, or injection into, the Zone. An upper end 43 and a loWer end 45 of the injection sleeve 42 are con?gured

channels 24 pass longitudinally through the production sleeve 18, to ensure that injection ?uid can bypass the

to slidably mount Within production string ?ttings 23, for shifting of the injection sleeve 42 by means of longitudinal

production sleeve from an upper annulus to a loWer annulus.

A production ?uid ?oW path 28 passes longitudinally

through the production sleeve 18, ensuring the production

movement relative to the completion string 12. It Will be seen that shifting of the injection sleeve 42 could be rota tional relative to the completion string 12, rather than

?uid from a loWer Zone can pass to an upper Zone. The

production ?uid conduits 22 are also in ?uid ?oW commu

longitudinal, if desired.

nication With the production ?uid ?oW path 28. FIG. 1 shoWs only one of the production ?uid conduits 22,

FIG. 5 shoWs a transverse section of the injection sleeve 42. One or more injection ?uid conduits 46 are arranged at

and only one of the bypass channels 24. HoWever, it can be

seen that, regardless of the position of the production sleeve 18, an injection ?uid ?oW path exists through the production

several locations, connecting the upper side of the injection

sleeve 18 as indicated by the arroW labeled IF. Further, the

bypass channels 56 pass longitudinally through the injection

sleeve 42 to its outer periphery. One or more injection ?uid

injection ?uid ?oW path continues through bypass channels

sleeve 42, to ensure that injection ?uid can bypass the

26 in the centraliZing rings 16. This alloWs injection ?uid pumped doWnhole in the annulus betWeen the completion string 12 and the production string 14 to ?oW completely

injection sleeve from an upper annulus to a loWer annulus.

through the production unit 10 from an upper Zone to a loWer

A production ?uid ?oW path 28 passes longitudinally

through the injection sleeve 42, ensuring the production 20 ?uid from a loWer Zone can pass to an upper Zone.

Zone, regardless of the position of the production sleeve 18.

FIG. 4 shoWs only one of the injection ?uid conduits 46, and only one of the bypass channels 56. HoWever, it can be

It also can be seen that, regardless of the position of the

production sleeve 18, production ?uid can ?oW through the production ?uid ?oW path 28 in the production sleeve 18 as indicated by the arroW labeled PF. Further, production ?uid can ?oW through the center of the centraliZing rings 16, in

seen that, regardless of the position of the injection sleeve 42, an injection ?uid ?oW path exists through the injection 25

the production ?uid ?oW path 28 in the production string 14. This alloWs production ?uid to ?oW completely through the production unit 10 from a loWer Zone to an upper Zone,

regardless of the position of the production sleeve 18.

sleeve 42 as indicated by the arroW labeled IF. Further, the

injection ?uid ?oW path continues through bypass channels

30

26 in the centraliZing rings 16. This alloWs injection ?uid pumped doWnhole in the annulus betWeen the completion string 12 and the production string 14 to ?oW completely through the injection unit 40 from an upper Zone to a loWer

Shifting of the production sleeve 18 could be accom plished by several different means, such as hydraulically,

Zone, regardless of the position of the injection sleeve 42.

mechanically, or electrically, or a combination thereof. FIG. 1 shoWs one embodiment of a hydraulic shifting means,

injection sleeve 42, production ?uid can ?oW through the production ?uid ?oW path 28 in the injection sleeve 42 as indicated by the arroW labeled PF. Further, production ?uid can ?oW through the center of the centraliZing rings 16, in the production ?uid ?oW path 28 in the production string 14. This alloWs production ?uid to ?oW completely through the

including an upper hydraulic duct 30, a loWer hydraulic duct 32, and a tWo directional hydraulic chamber 34. A shoulder on the production sleeve 18 can be positioned in the hydrau lic chamber 34. When the upper duct 30 is pressuriZed, the production sleeve 18 is shifted doWnWardly, or to the right in the ?gure. When the loWer duct 32 is pressurized, the production sleeve 18 is shifted upWardly, or to the left in the ?gure. A similar hydraulic assembly could be used to

It also can be seen that, regardless of the position of the 35

40

by several different means, such as hydraulically,

rotationally shift the production sleeve 18, if preferred. Further, an electrical solenoid mechanism could accomplish either longitudinal or rotational shifting, if preferred. Still further, other knoWn shifting mechanisms could be used to shift the production sleeve 18. A formation ?uid inlet port 20 is formed through the Wall

of the completion string 12. The production ?uid conduit 22 in the production sleeve 18 does not align With the inlet port 20, When the production sleeve 18 is in the upper position shoWn in FIG. 1. This isolates the inlet port 20, preventing ?oW of formation ?uid through the inlet port 20, through the production ?uid conduit 22, and into the production ?uid ?oW path 28. FIG. 3 illustrates that the production sleeve 18 can be selectively shifted doWnWardly When desired, to align the production ?uid conduit 22 With the inlet port 20. This establishes ?oW of formation ?uid through the inlet

port 20, through the production ?uid conduit 22, and into the production ?uid ?oW path 28.

45

mechanically, or electrically, or a combination thereof. FIG. 4 shoWs one embodiment of a hydraulic shifting means,

50

including an upper hydraulic duct 50, a loWer hydraulic duct 52, and a tWo directional hydraulic chamber 54. A shoulder on the injection sleeve 42 can be positioned in the hydraulic chamber 54. When the upper duct 50 is pressuriZed, the injection sleeve 42 is shifted doWnWardly, or to the right in

the ?gure. When the loWer duct 52 is pressurized, the injection sleeve 42 is shifted upWardly, or to the left in the ?gure. A similar hydraulic assembly could be used to

rotationally shift the injection sleeve 42, if preferred. 55

60

As shoWn in FIG. 4, an injection unit 40 used as part of

the present invention includes the completion string 12, the production string 14, one or more centraliZing rings 16, and a longitudinally shiftable injection sleeve 42. This injection unit also can be placed in a Well bore, aligned With a selected Zone of the doWnhole formation. As Will be seen, the

injection unit 40 from a loWer Zone to an upper Zone,

regardless of the position of the injection sleeve 42. Shifting of the injection sleeve 42 could be accomplished

65

Further, an electrical solenoid mechanism could accomplish either longitudinal or rotational shifting, if preferred. Still further, other knoWn shifting mechanisms could be used to shift the injection sleeve 42. An injection ?uid outlet port 44 is formed through the

Wall of the completion string 12. The injection ?uid conduit 46 in the injection sleeve 42 does not align With the outlet port 44, When the injection sleeve 42 is in the upper position shoWn in FIG. 4. This isolates the outlet port 44, preventing ?oW of injection ?uid through the injection ?uid conduit 46, through the outlet port 44, and into the formation. FIG. 6 illustrates that the injection sleeve 42 can be selectively shifted doWnWardly When desired, to align the injection ?uid

US RE40,308 E 5

6

conduit 46 With the outlet port 44. This establishes ?oW of

to selectively conduct injection ?uid from said injection ?uid ?oW path to said injection ?uid outlet port. 2. The injection and production system recited in claim 1, Wherein said production ?uid conduit is slidably mounted in

injection ?uid through the injection ?uid conduit 46, through the outlet port 44, and into the formation. FIGS. 7, 8, and 9 illustrate the pairing of a production unit 10 With an injection unit 40 to form a completion unit, Which

5

?uid ?oW path, by sliding longitudinally relative to said

selected Zone of the formation. Packers 58 can be used to

completion string.

isolate adjacent Zones. FIGS. 7, 8, and 9 also illustrate a

3. The injection and production system recited in claim 1, Wherein said injection ?uid conduit is slidably mounted in

variation of the con?guration of the completion string and the production string, When it is desired to pump injection ?uid into the annulus surrounding the completion string,

said completion string to selectively conduct injection ?uid from said injection ?uid ?oW path to said injection ?uid

rather than pumping injection ?uid into an annulus betWeen

outlet port, by sliding longitudinally relative to said comple tion string.

the completion string and the production string, as in the embodiments shoWn in FIGS. 1, 3, 4, and 6. In either

4. The injection and production system recited in claim 1,

further comprising: a ?rst packer surrounding said completion string above

embodiment, hoWever, production ?uid ?oW and injection ?uid ?oW can be controlled as shoWn in FIGS. 7, 8, and 9.

said production ?uid inlet port and said injection ?uid outlet port; and

FIG. 7 shoWs the production sleeve 18 in its loWer

position, and the injection sleeve 42 in its upper position. This establishes ?oW of formation ?uid from the Zone into

the production ?uid ?oW path 28, While preventing ?oW of injection ?uid into the Zone. FIG. 8 shoWs the production sleeve 18 in its upper position, and the injection sleeve 42 in its upper position. This prevents ?oW of formation ?uid from the Zone into the production ?uid ?oW path 28, While also preventing ?oW of inj ection ?uid into the Zone. FIG. 9 shoWs the production sleeve 18 in its upper position, and the

20

25

a plurality of said injection ?uid conduits.

6. The injection and production system recited in claim 5,

of formation ?uid from the Zone into the production ?uid

?oW path 28, While establishing ?oW of injection ?uid into

a second packer surrounding said completion string beloW said production ?uid inlet port and said injection ?uid outlet port. 5. The injection and production system recited in claim 1, further comprising: a plurality of said production ?uid conduits; and Wherein each of said production ?uid conduits is associated With an adjacent said injection ?uid conduit to comprise an associated pair of ?uid conduits, and further comprising a

injection sleeve 42 in its loWer position. This prevents ?oW the Zone.

said completion string to selectively conduct production ?uid from said production ?uid inlet port to said production

can be placed doWnhole in a Well bore, aligned With a

30

packer surrounding said completion string betWeen adjacent said associated pairs of said production and injection ?uid

It can be seen that, by selective shifting of the production sleeves 18 and the injection sleeves 42 in multiple Zones,

conduits.

7. The injection and production system recited in claim 1, further comprising a tubular production string Within said

one or more Zones can produce formation ?uid, simulta neous With the injection of ?uid into one or more other

completion string, Wherein:

Zones.

said production ?uid ?oW path passes through said pro duction string; and

While the particular invention as herein shoWn and dis

closed in detail is fully capable of obtaining the objects and providing the advantages hereinbefore stated, it is to be

said production ?uid conduit is adapted to shift relative to

understood that this disclosure is merely illustrative of the presently preferred embodiments of the invention and that

tion ?uid from said production ?uid inlet port to said

said completion string to selectively conduct produc

production string.

no limitations are intended other than as described in the

8. The injection and production system recited in claim 1, further comprising a tubular production string Within said

appended claims. We claim:

completion string, Wherein:

1. A system for injecting ?uid into, and producing ?uid from, multiple Zones in a Well bore, comprising:

said injection ?uid ?oW path passes through a space

betWeen said production string and said completion string; and

a tubular completion string, said completion string having a production ?uid inlet port and an injection ?uid outlet

Port; a production ?uid ?oW path Within said completion string; an injection ?uid ?oW path Within said completion string; a production [?uid] sleeve bypass channel connecting a portion of said injection ?uid ?oW path above said production ?uid inlet port to a portion of said injection ?uid ?oW path beloW said production ?uid inlet port; an injection ?uid bypass channel connecting a portion of said injection ?uid ?oW path above said injection ?uid outlet port to a portion of said injection ?uid ?oW path beloW said injection ?uid outlet port; a production ?uid conduit, said production ?uid conduit being adapted to shift relative to said completion string to selectively conduct production ?uid from said pro duction ?uid inlet port to said production ?uid ?oW

path; and an injection ?uid conduit, said injection ?uid conduit being adapted to shift relative to said completion string

said injection ?uid conduit is adapted to shift relative to 50

said completion string to selectively conduct injection ?uid from said space betWeen said production and

completion strings to said injection ?uid outlet port. 9. The injection and production system recited in claim 1, further comprising a tubular production string Within said 55

completion string, Wherein: said injection ?uid ?oW path includes a space betWeen

said production string and said completion string; said production ?uid conduit passes through said space

betWeen said production string and said completion string; and

said production [?uid] sleeve bypass channel bypasses said production ?uid conduit from a portion of said space above said production ?uid conduit to a portion of said space beloW said production ?uid conduit.

10. The injection and production system recited in claim 1, further comprising a tubular production string Within said

completion string, Wherein:

US RE40,308 E 8

7

port, via said injection ?uid conduit, by sliding longitudi nally relative to said completion string.

said injection ?uid ?oW path includes a space between

said production string and said completion string; said injection ?uid conduit passes through said space

18. The injection and production system recited in claim

betWeen said production string and said completion string; and said injection ?uid bypass channel bypasses said injection

15, further comprising: a ?rst packer surrounding said completion string above said production and injection sleeves; and a second packer surrounding said completion string beloW said production and injection sleeves.

?uid conduit from a portion of said space above said injection ?uid conduit to a portion of said space beloW

19. The injection and production system recited in claim

said injection ?uid conduit. 11. The injection and production system recited in claim 1, Wherein said production ?uid conduit is adapted for shifting under remote control to selectively conduct produc tion ?uid from said production ?uid inlet port to said

15, further comprising: a plurality of said production sleeves; and a plurality of said injection sleeves. 20. The injection and production system recited in claim 19, Wherein each of said production sleeves is associated

production ?uid ?oW path. 12. The injection and production system recited in claim 11, further comprising a hydraulic actuator adapted to remotely shift said production ?uid conduit. 13. The injection and production system recited in claim

With an adjacent said injection sleeve to comprise an asso

ciated pair of sleeves, and further comprising a packer

surrounding said completion string betWeen adjacent said associated pairs of said production and injection sleeves. 21. The injection and production system recited in claim 15, further comprising a tubular production string Within said completion string, Wherein: said production ?uid ?oW path passes through said pro duction string; and

1, Wherein said injection ?uid conduit is adapted for shifting under remote control to selectively conduct injection ?uid from said injection ?uid ?oW path to said injection ?uid outlet port. 14. The injection and production system recited in claim 13, further comprising a hydraulic actuator adapted to

remotely shift said injection ?uid conduit. 15. A system for injecting ?uid into, and producing ?uid from, multiple Zones in a Well bore, comprising: a tubular completion string, said completion string having a production ?uid inlet port and an injection ?uid outlet

25

completion string to selectively conduct production ?uid from said production ?uid inlet port to said

30

Port; a production ?uid ?oW path Within said completion string; an injection ?uid ?oW path Within said completion string;

said injection ?uid ?oW path passes through a space betWeen said production string and said completion

string; and 35

string; 40

beloW said production sleeve;

said injection ?uid ?oW path includes a space betWeen

said injection ?uid ?oW path above said injection

said production string and said completion string; 45

beloW said injection sleeve;

said production sleeve bypass channel passes through said

completion string to selectively conduct production 50

production ?uid ?oW path via said production ?uid conduit; and an injection ?uid conduit in said injection sleeve, said injection sleeve being adapted to shift relative to said

completion string to selectively conduct injection ?uid

said production sleeve. 24. The injection and production system recited in claim 15, further comprising a tubular production string Within said injection ?uid ?oW path includes a space betWeen

said production string and said completion string; said injection sleeve bridges said space betWeen said

production string and said completion string; and said injection sleeve bypass channel passes through said 60

?uid from said production ?uid inlet port to said production

injection sleeve from a portion of said space above said injection sleeve to a portion of said space beloW said

injection sleeve.

?uid ?oW path, via said production ?uid conduit, by sliding longitudinally relative to said completion string. 17. The injection and production system recited in claim 15, Wherein said injection sleeve is slidably mounted in said completion string to selectively conduct injection ?uid from said injection ?uid ?oW path to said injection ?uid outlet

production sleeve from a portion of said space above said production sleeve to a portion of said space beloW

said completion string, Wherein: 55

from said injection ?uid ?oW path to said injection ?uid outlet port via said injection ?uid conduit. 16. The injection and production system recited in claim 15, Wherein said production sleeve is slidably mounted in

said completion string to selectively conduct production

said production sleeve bridges said space betWeen said

production string and said completion string; and

a production ?uid conduit in said production sleeve, said production sleeve being adapted to shift relative to said ?uid from said production ?uid inlet port to said

from said space betWeen said production and comple tion strings to said injection ?uid outlet port, via said injection ?uid conduit. 23. The injection and production system recited in claim 15, further comprising a tubular production string Within

said completion string, Wherein:

an injection sleeve bypass channel connecting a portion of sleeve to a portion of said injection ?uid ?oW path

said injection sleeve is adapted to shift relative to said

completion string to selectively conduct injection ?uid

an injection sleeve mounted Within said completion

a production sleeve bypass channel connecting a portion of said injection ?uid ?oW path above said production sleeve to a portion of said injection ?uid ?oW path

production string, via said production ?uid conduit. 22. The injection and production system recited in claim 15, further comprising a tubular production string Within

said completion string, Wherein:

a production sleeve mounted Within said completion

string;

said production sleeve is adapted to shift relative to said

65

25. The injection and production system recited in claim 15, Wherein said production sleeve is adapted for shifting under remote control to selectively conduct production ?uid from said production ?uid inlet port to said production ?uid

?oW path.

US RE40,308 E 9

10

26. The injection and production system recited in claim 25, further comprising a hydraulic actuator adapted to remotely shift said production sleeve. 27. The injection and production system recited in claim 15, Wherein said injection sleeve is adapted for shifting under remote control to selectively conduct injection ?uid from said injection ?uid ?oW path to said injection ?uid outlet port. 28. The injection and production system recited in claim 27, further comprising a hydraulic actuator adapted to remotely shift said injection sleeve. 29. A system for injecting into and producing from

one said inlet port in ?uid ?oW communication With a

production ?uid ?oW path in said completion string; and

injecting ?uid through said outlet port into said injection Zone and producing ?uid through said at least one inlet port from at least one said production Zone.

32. The method recited in claim 30, further comprising: providing a plurality of injection ?uid conduits and a

plurality of outlet ports in said completion string; aligning said plurality of outlet ports With a plurality of injection Zones of said Well bore; selectively shifting said plurality of injection ?uid con duits relative to said completion string to place said injection ?uid ?oW path in ?uid ?oW communication

multiple Zones in a Well bore, comprising:

a tubular completion string, said completion string having a production ?uid inlet port and an injection ?uid outlet

With at least one said outlet port; and

Port; a tubular production string Within said completion string; a production sleeve mounted on said production string; an injection sleeve mounted Within said completion

string;

20

providing a plurality of production ?uid conduits, a plu rality of injection ?uid conduits, a plurality of inlet ports, and a plurality of outlet ports in said completion

a plurality of bypass channels through said production sleeve and said injection sleeve, in ?uid communica

string;

tion With a space betWeen said

production string and said completion string; a production ?uid conduit in said production sleeve, said production sleeve being adapted to shift relative to said completion string to selectively conduct production ?uid from said production ?uid inlet port to said production string, via said production ?uid conduit; and an injection ?uid conduit in said injection sleeve, said injection sleeve being adapted to shift relative to said

injecting ?uid through said at least one outlet port into at least one said injection Zone and producing ?uid through said inlet port from said production Zone. 33. The method recited in claim 30, further comprising:

25

aligning said plurality of inlet ports With a plurality of production Zones of a Well bore;

30

aligning said plurality of outlet ports With a plurality of injection Zones of said Well bore; selectively shifting said plurality of injection ?uid conduits and said plu rality of production ?uid conduits relative to said

completion string to place said injection ?uid ?oW path

completion string to selectively conduct injection ?uid

in ?uid ?oW communication With said plurality of outlet ports, and to place said plurality of inlet ports in

from said space betWeen said production string and said completion string, to said injection ?uid outlet port, via said injection ?uid conduit.

path in said completion string; and injecting ?uid through said plurality of outlet ports into

?uid ?oW communication With a production ?uid ?oW

30. A method for producing ?uid from a production Zone of a Well bore and injecting ?uid into an injection Zone of a

said plurality of injection Zones and producing ?uid through said plurality of inlet ports from said plurality

Well bore, said method comprising: providing a tubular completion string, said completion string having a production ?uid conduit and an injec tion ?uid conduit therein, said completion string having an inlet port and an outlet port through a Wall thereof; aligning said inlet port With a production Zone of a Well

of production Zones. 34. A method for producing ?uid from a production Zone of a Well bore and injecting ?uid into an injection Zone of a

45

bore;

port and an outlet port through a Wall thereof; aligning said inlet port With a production Zone of a Well

aligning said outlet port With an injection Zone of said

Well bore; pumping injection ?uid into an injection ?uid ?oW path Within said completion string; selectively shifting said injection ?uid conduit and said production ?uid conduit relative to said completion string to place said injection ?uid ?oW path in ?uid ?oW

bore; 50

Within said completion string; selectively shifting said injection sleeve relative to said

completion string to place said injection ?uid ?oW path

tion ?uid ?oW path in said completion string; and injecting ?uid through said outlet port into said injection

in ?uid ?oW communication With said outlet port;

selectively shifting said production sleeve relative to said completion string to place said inlet port in ?uid ?oW

Zone and producing ?uid through said inlet port from said production Zone.

60

plurality of inlet ports in said completion string; selectively shifting said plurality of production ?uid con duits relative to said completion string to place at least

communication With a production ?uid ?oW path in

said completion string; and injecting ?uid through said outlet port into said injection Zone and producing ?uid through said inlet port from

aligning said plurality of inlet ports With a plurality of production Zones of a Well bore;

aligning said outlet port With an injection Zone of said

Well bore; pumping injection ?uid into an injection ?uid ?oW path

communication With said outlet port, and to place said inlet port in ?uid ?oW communication With a produc

31. The method recited in claim 30, further comprising: providing a plurality of production ?uid conduits and a

Well bore, said method comprising: providing a tubular completion string, said completion string having a production sleeve and an injection sleeve therein, said completion string having an inlet

said production Zone. 65

35. The method recited in claim 34, further comprising: providing a plurality of production sleeves and a plurality

of inlet ports in said completion string;

US RE40,308 E 11

12

aligning said plurality of inlet ports With a plurality of

a ?ow control device comprising:

production Zones of a Well bore;

a production sleeve member that is moveable between an

selectively shifting said plurality of production sleeves

open position, wherein?uid communication is permit

relative to said completion string to place at least one said inlet port in ?uid ?oW communication With a

ted between a production Zone and a production ?uid

?ow path, and a closed position, wherein ?uid commu nication between the production Zone and the produc

production ?uid ?oW path in said completion string; and

tion ?uid ?ow path is blocked; and

injecting ?uid through said outlet port into said injection

an injection sleeve member that is moveable between an

Zone and producing ?uid through said at least one inlet port from at least one said production Zone.

open position, wherein?uid communication is permit ted between an injection ?uid?ow path and an injec

36. The method recited in claim 34, further comprising: providing a plurality of injection sleeves and a plurality of

outlet ports in said completion string; aligning said plurality of outlet ports With a plurality of

tion Zone, and a closed position, wherein ?uid commu

nication between the injection ?uid?ow path and the injection Zone is blocked. 15

injection Zones of said Well bore;

injection sleeve members are moveable between their open

selectively shifting said plurality of injection sleeves

and closed positions by shifting the sleeve members axially with respect to the completion string.

relative to said completion string to place said injection ?uid ?oW path in ?uid ?oW communication With at least one said outlet port; and injecting ?uid through said at least one outlet port into at least one said injection Zone and producing ?uid through said inlet port from said production Zone. 37. The method recited in claim 34, further comprising:

providing a plurality of production sleeves, a plurality of injection sleeves, a plurality of inlet ports, and a plurality of outlet ports in said completion string; aligning said plurality of inlet ports With a plurality of production Zones of a Well bore;

39. The system of claim 38 wherein the production and

4 O. The system ofclaim 39 whereby the sleeves are shifted 20

hydraulically. 4]. The system ofclaim 38 wherein the production ?uid ?ow path is located coaxially within the injection?uid?ow

path. 25

30

42. The system ofclaim 38 wherein the completion string is constructed of?ush joint tubing to provide a substantially uniform outer diameter 43. A method ofproducing?uidfrom and injecting?uid into a wellbore, comprising the steps of' disposing a completion string into the wellbore, the

aligning said plurality of outlet ports With a plurality of injection Zones of said Well bore;

completion string having a production ?uid?ow path

selectively shifting said plurality of injection sleeves

providing selective ?uid communication between the pro duction ?uid ?owpath and the surrounding wellbore to

and an injection ?uid?owpath defined therein;

relative to said completion string to place said injection ?uid ?oW path in ?uid ?oW communication With said

35

plurality of outlet ports;

providing selective communication between the injection ?uid ?owpath and the surrounding wellbore to selec tively permit injection ?uid to pass into the wellbore

selectively shifting said plurality of production sleeves relative to said completion string to place said plurality of inlet ports in ?uid ?oW communication With a

production ?uid ?oW path in said completion string;

40

injecting ?uid through said plurality of outlet ports into said plurality of injection Zones and producing ?uid through said plurality of inlet ports from said plurality

tion ?uid ?owpath. 45

adapted to be in selective communication with a plu

rality ofproduction Zones; an injection?uid?owpath within said completion string

44. The method ofclaim 43 wherein selective?uid com

munication between the production ?uid ?ow path and the

38. A system for injecting?uid into, and producing?uid

wellbore is provided by actuating a ?ow control device that

from, multiple Zones in a wellbore, comprising: a tubular completion string;

aproduction?uid?owpath within said completion string

from the injection?uid?owpath by shifting a shi?able sleevefrom an open position to a closed position and from a closed position to an open position to selectively open and close an injection?uidport within the injec

and

of production Zones.

selectively permit production ?uid to enter the produc tion ?uid ?owpath from the wellbore; and

is moveable between a closed position, wherein ?ow is 50

blocked, and an open position, wherein ?ow is permitted. 45. The method ofclaim 43 wherein production ?uid is

selectively drawn into the production ?uid ?owpath from a ?rst Zone within the wellbore, and injection ?uid is selec tively injected into a second Zone within the wellbore.

adapted to be in selective communication with a plu

rality of injection zones;

*

*

*

*

*

Reissued Patent

Baker Oil Tools; FloW Control Systems Technical Unit; Test. Sleeve for Dual FloW .... times, and to inject ?uids such as water into different zones at different times ...

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