Innovative ABC solutions using UHPC By Mohamadreza Shafieifar Mahsa Farzad Alireza Valikhani Atorod Azizinamini [email protected] ABC-UTC Florida International University 2016 TRB Washington DC

This presentation will provide overview of work being carried out at ABC-UTC at FIU to utilize UHPC in ABC applications

Following UHPC research areas will be overviewed in this presentation a) Development of new cap beam to column connection using UHPC b) Development of rapid repair technique using UHPC c) Development of connections for prefabricated substructure elements using UHPC d) Sandwiched steel-concrete bridge system

Following UHPC research areas will be overviewed in this presentation a) Development of new cap beam to column connection using UHPC b) Development of rapid repair technique using UHPC c) Development of connections for prefabricated substructure elements using UHPC d) Sandwiched steel-concrete bridge system

Problem Statement

Currently all ABC Connections to connect cap beam to columns uses types of connections that penetrates into the cap beam, creating a very challenging detailing Requirements within the cap beam

Problem Statement Next several slides provides typical ABC cap beam to column connections used in practice

Bar Couplers

Bar Couplers

Grouted Ducts

Pocket Connections

Integral Connections

Introducing the new ABC Cap beam to column Connection detail using UHPC

Details of the new connection Seismic Version Cap Beam

Plastic Hinge Splice region using UHPC Column

Advantages Defined plastic hinge location and size

Plastic Hinge

Advantages Large tolerances

Splice region using UHPC

Advantages Developing the reinforcement over short length Minimal volume of concrete to be casted in the

field

Advantages Eliminating the potential interferences with reinforcement in the cap beam

Advantages Potentially eliminating or reducing the need for having shear or confining reinforcement

Splice region using UHPC

Numerical and Experimental Studies Next few slides shows overview of numerical and experimental studies being carried out.

Test Specimen Dimension

Numerical Studies

Details of Numerical studies – Non-Linear FEA • Software: Abaqus • Material Properties: • Steel: fy=60 ksi • Concrete: f’c=5 ksi • UHPC: f’c=23 ksi , ft=1.2 ksi • Elements type: Eight-node brick element with reduced integration (C3D8R)

Details of Numerical studies – Non-Linear FEA

Stress development in the reinforcement showing the yielding patterns in the plastic hinge region

Load Displacement response of the test specimen Load Displacement

(P=200 Kips, P/Pu=10%)

45

Applied Load (kip)

40 35 30 25

20

Axial Load

15 10

Maximum Load

5

200 kips P/Pu=10% & Pu=f’c X (A) 41 Kips

0 0

0.5

1 1.5 2 2.5 Displacement at load location (in)

3

3.5

Experimental Studies

Experimental Program

Regular Concrete Regular Concrete

Experimental Studies

Experimental Studies Regular Concrete (Support)

Regular Concrete (Column)

UHPC (Connect ion)

Regular Concrete (Plastic Hinge)

Construction procedure a)

b)

c)

d)

Construction procedure f)

g)

h)

i)

Construction procedure j)

k)

Material Properties f’c (28) =6.1 ksi f’c(28) =19.8 ksi

f’c (28)=8.6 ksi f’c (28) =18.85 ksi f’c (28) =5.5 ksi fy=60 ksi

Detail of Loading Axial load: P/Pcr=10% , Pcr=f’c × (Area)=100 Kips Maximum Expected Lateral Load= 40 Kips

Detail of Loading

Detail of Loading Δ /Δ y

P

3

2

3 Cycles

1

Time Δy

Δ

Applied Load Δy

Instrumentation 7 Strain gauges

Potentiometers (2x8) Load Cell Load Cell

String Pot

String Pot

Non-Seismic Connection

UHPC

UHPC UHPC

None- Seismic Connection

Seismic Connection

Tension Development Length

There is a need for additional work Investigating tension development Length, especially for large bar sizes And at early ages

UHPC Properties

Stress-Strain responses for Untreated UHPC (Graybeal,2006).

Tension Development Length

Tension force is transferred from Reinforcement to Concrete through - Adhesion - Friction - Mechanical action

Tension Development Length f’c 5000 10000 20000

ft 530 750 1060

ft/f’c 0.106 0.075 0.053

7.5/(f’c)^0.5

Early Tension Development Length Splitting crack Along the bar

Transverse Reinforcement Or to a limit, larger cover

Acting like a water Pressure inside a pipe Responsible for Splitting the concrete

Early Tension Development Length

ACI 318 Tension Splice Design Provisions are Based on mainly spliced beam test specimens Test Specimen that should be used for Development of design provisions Especially for large bars

Following UHPC research areas will be overviewed in this presentation a) Development of new cap beam to column connection using UHPC b) Development of rapid repair technique using UHPC c) Development of connections for prefabricated substructure elements using UHPC d) Sandwiched steel-concrete bridge system

High Performing Protective Shell

Reduced service life for bridge elements exposed to sever environment

Example damages due to corrosion

Introduction Idea is to construct a thin UHPC shell, in a configuration that will cover the damaged area and attached to the element.

List of issues to be researched •Fabrication of thin shell •Curing methods •Handling method •Transportation issue •Methods for attaching to damaged area

Following UHPC research areas will be overviewed in this presentation a) Development of new cap beam to column connection using UHPC b) Development of rapid repair technique using UHPC c) Development of connections for prefabricated substructure elements using UHPC d) Sandwiched steel-concrete bridge system

Following UHPC research areas will be overviewed in this presentation a) Development of new cap beam to column connection using UHPC b) Development of rapid repair technique using UHPC c) Development of connections for prefabricated substructure elements using UHPC d) Sandwiched steel-concrete bridge system

Approach and Philosophy Use combination of durable materials to develop durable bridge systems

Use of A1010 steel for steel

Use of UHPC for concrete

Overview of the system

Casting UHPC

Features of system Need for shear studs is eliminated

Features of system UHPC is used to enhance durability

Applied Load=160 kips, Residual Displacement= 8.5in

Thank You. Any Question?

UHPC TRB Presentation Atorod Azizinamini.pdf

Page 1 of 64. By. Mohamadreza Shafieifar. Mahsa Farzad. Alireza Valikhani. Atorod Azizinamini. aazizina@fiu.edu. ABC-UTC. Florida International University. 2016 TRB Washington DC. Innovative ABC solutions using UHPC. Page 1 of 64 ...

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