Code No: 420354

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IV- B.Tech. II Semester Examination April, 2003 UN-CONVENTIONAL MACHINING PROCESSES (Mechanical Engineering and Production Engineering) Time: 3 Hours Max. Marks: 70 Answer any Five questions All questions carry equal marks --1.a) Explain the mechanism of material removal and its effect on the surface finish in USM. b) Describe the various process variables which contribute for MRR in AJM and WJM. Explain the advantages and limitation of USM, WJM and AJM. What are the various process parameters be considered in improving quality and productivity in ECM?

3.a)

Explain the construction and working of Electro-chemical Deburring and ElectroChemical Honing. What considerations should be looked into the design of tool in ECM, to improve quality and productivity?

b)

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2.a) b)

Explain the mechanism of material removal in EDM. Explain the construction and working of wire EDM.

5.a)

What parameters should be considered in improving the quality and productivity in EDM? Explain the construction and working of plasma are machining, mentioning its applications.

b)

6.a)

Describe the principle of working of Electron beam and compare its effects with other thermal machining methods. What parameters contribute to surface finish and accuracy in Laser Beam Machining?

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b)

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4.a) b)

7.a)

b)

Answer the following: a) Surface integrity in AJM and EBM b) Hot machining. c) Liquid forging.

Aj

8.

Differentiate between hydro-static extrusion and radial extrusion giving advantages, limitations and applications. Describe the construction and working of Electro-magnetic forming.

~~~~

B.Tech. II Semester Examination April, 2003 UN ...

b) What are the various process parameters be considered in improving quality and · productivity in ECM? 3.a) Explain the construction and working of Electro-chemical Deburring and Electro- · Chemical Honing. b) What considerations should be looked into the design of tool in ECM, to improve · quality and productivity?

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