2.0 DUAL EXTRUSION MODULE ASSEMBLY MANUAL 雙擠出套件組裝說明手冊 Ver.2.5.2
Table of Contents English Version 03
Preface
04
A: Preparation
05
B: Remove Old Parts
20
C: Hotend Platform
27
D: Dual Etruder System I
33
E: Dual Etruder System II
40
F: Electronics
43
G: Glass Print Bed
46
H: Power Check
48
I: How to Use
53
Parts List
Preface Congratulations on becoming an Atom owner! To ensure you have the best possible experience with your new Atom 3D Printer, please read the assembly instructions and precautions before you start, and keep in mind the following: ・ Assemble the machine according to the instructions and carefully read all of the assembly tips. ・ Children should always assemble Atom under close adult supervision. ・ Keep away from liquids, moisture, and open flames. ・ Keep objects out of the enclosure of the main control board and away from the build area when the machine is operating. ・ While the machine is operating DO NOT touch the nozzle directly. It may be extremely hot and cause serious injury. ・ Maintain at least 10cm between the machine body and walls or other objects. ・ When possible, use a seperate electrical outlet for the machine.
Troubleshooting For simple troubleshooting, or to download firmware or software, please visit: www.atom3dp.com/support For direct technical support, please contact your local Atom distributor, reach out to us on the Layer One Slack Community, or email
[email protected]
Tips
This lable is for the Atom 2.0 with Heated Bed Kit.
A
Preparation
Tools
Tips
Assembly Tools 1. Vernier Caliper
4. ATOM Custom Wrench
2. Round Head Hex Key Set
3. Slotted 1.5mm
5. Needle-nose Pliers & Diagonal Cutting Pliers
Screwdriver
2. Gluestick
2
Lightly screw the M3 screws to the T-nut, but do not tighten. This allows you to position the T-nut into the 2020 extrusion.
3
After inserting the T-nut into the extrusion, tighten with the round hex key. The NYLOK® adhesive makes it easier to turn the T-nut to the correct position.
6. Measuring Tape
Printing and Maintenance Tools 1. Leather Knife
1
Each T-nut comes pre-applied with NYLOK® adhesive.
3. PTFE Lubricant
4. Lighter
glue stick
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.4
B
Remove Old Parts
Extruder Motor Holder
M2 8mm
X1
X2
Stepper Motor
Parts
X1
Remove and Keep Remove
Black Wire (22AWG 200mm) X1
Effector
Magnetic
Red Wire (22AWG 200mm)
X1
Rod X6 Cable Tube
Ball Joint
X1
X6
Effector Cover
M4 Nyloc Nut
X1
X6
X1
M2 10mm X2 M2 12mm X4 M3 30mm X1 M3 Washer X6
Aluminium Footing X1
Glass Print Bed
Lower Hotend Windshield
M2 Nyloc Nut
X1
X1
X8 M3 Nyloc Nut
M5 Washer X4
Glass Holder
Plunger Base & Arm
X4
X1 set
2x4mm Aluminium Spacer X4
M3 15mm
Aluminium Spacer 4.5mm
X2
Cable Housing
M3 4mm
X1
X4
M5 30mm
Quick Wire Connector 3 pin
M3 6mm
X2
X2
X1
X1
M3 20mm
Head Endstop
Hand Screw
940mm Grey 28AWG
X1
X1
X2
M3 8mm X8 M3 15mm
3507 Side Fan
Hotend
X3
X1
M3 20mm PTFE Tube 950mm
X2
X1 Motor Cable
2510 Back Fan
Pneumatic Connector
X1
X1 Upper Hotend Windshield
X1 Hotend Spring
2020 Aluminium
X1
3x0.7x9Rx12L
Extrusion (with slot)
X1 Effector Wire
X1
Preparation
X1 M5 8mm X7 Extruder Spring X1 Bearing X1
Top Corner Cover
Assembly
T-nut
X1
X1
X12
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.5
B
Remove Old Parts
Parts
Make sure that the parts of Heated Bed Kit should be kept for reuse.
Heated Bed X1
Heated Bed Frame X1
Heated Bed Power X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.6
B
Remove Old Parts (Overview)
CAUTION
Some of the old parts should be removed in this step, but make sure that some parts should be KEPT FOR REUSE.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.7
B01
Remove and Keep
Remove Old Parts
Remove Heated Bed X1
Heated Bed Frame X1 Heated Bed Power X1
Remove
Temporarily remove the electronics. Take pictures for your reference during re-installation.
Remove
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.8
B01
Remove Old Parts
M3 15mm
M3 15mm
M3 15mm
M3 15mm Remove and Keep
M3 15mm X4 Glass Holder X4 Glass Print Bed X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.9
B02
Remove Old Parts
Remove
Remove and Keep
35mm Side Blower Fan Positive Wire
Remove
Ceramic Heating Plate Red Wire (22AWG 200mm)
35mm Side Blower Fan Negative Wire
Black Wire (22AWG 200mm)
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.10
B02
Remove Old Parts
Remove
Remove
Extruder Motor
Endstop
Remove
Thermal Sensor
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.11
B03
Remove Old Parts
Remove
Remove
Remove and Keep
Magnetic Rod
Remove
X6
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.12
B04
Remove Old Parts
1
PTFE Tube
Cable Tube
2
M2 8mm
M2 8mm
M2 Nyloc Nut
M2 Nyloc Nut Lower Hotend Windshield
3 Remove and Keep
Upper Hotend
Cable Tube
Windshield
X1
X1
Heatsink
Remove
M2 Nyloc Nut X2
Upper Hotend Windshield Lower Hotend
PTFE Tube
Windshield
950mm
X1
X1
M2 8mm X2
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.13
B05
6m
m
Remove Old Parts
M
3
6m
Aluminium Spacer
m
M
3
M3 Washer
M2 Nyloc Nut
M2 12mm
M2 12mm
M2 Nyloc Nut Aluminium Spacer M3 Washer
M3 Washer
2510 Back Fan
Aluminium Spacer
M2 Nyloc Nut
M2 12mm
M2 Nyloc Nut Aluminium Spacer M3 Washer 3507 Side Fan
Remove and Keep
Preparation
Remove old parts
Hotend platform
M3 Washer
Remove
3507 Side Fan
2510 Back Fan
X2
X1
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
X4
M2 12mm
M2 Nyloc Nut
X4
X4
M3 6mm
2x4mm Aluminium
X2
Spacer X4
How to use
Dual Extrusion Upgrade Kit
P.14
B06
Remove Old Parts
Pneumatic Connector
Counter Clockwise
Hotend Heatsink
Remove
Hotend X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.15
B07
Remove Old Parts
M3 4mm
M2
10m
M2
m
10m
m
M3 4mm
M2
Ny
M2 loc
Ny
Nu
loc
t
Nu
t
M3 20mm
M3 Washer Aluminium Spacer Effector
M3 Washer M3 Nyloc Nut
Cover
Remove
Remove and Keep
X1 M2 10mm
X1
X2
Ball Joint
Remove old parts
Hotend platform
X6
Head Endstop
M4 Nyloc Nut
940mm Grey 28AWG
X6
X1
Dual extruder system I
Dual extruder system II
3x0.7x9Rx12L X1 M3 Washer
Effector
Preparation
Hotend Spring
Electronics
Print bed
M3 4mm X2 M3 20mm X1 Power check
How to use
X4 M2 Nyloc Nut X4 M3 Nyloc Nut X2 Dual Extrusion Upgrade Kit
P.16
B08
Remove Old Parts
Remove
Remove and Keep
Top
M3 Nyloc Nut
Corner Cover
X1
X1
2020 Aluminium Extrusion (with slot)
X6
m TT-
nu
nu
t
M3 8mm
mm 0 3 3 M
Hand Screw
m
M3 20mm
X1
M3 8mm
8m
X1
T-nut
X1
M3
X1
X6
Hand Screw
8m
M3 30mm
M3 8mm
M3 20mm
M3
Cable Housing
2020 Aluminium
t
Extrusion (with slot) Cable Housing
Top Corner Cover
Nut c o l y M3 N T-nut
T-nut
M3
8m
M3 m
8m
m T-nut T-nut
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.17
B09
Remove Old Parts
Remove and Keep
Stepper Motor
Pneumatic Connector
Remove
M3 8mm
M3 8mm
X1
Stepper
X1 Extruder Spring
M3 8mm
X1
X2
Bearing
M3 15mm X3
T-nut
M5 8mm
X2
X1
Extruder
Plunger
Motor Holder
Base & Arm
X1
X1
Plung
er Ba se
der M otor H older
Pneum
mm 5 1 3 M
atic C onnec tor
Motor
m m 8 5 M
M3
15mm
Cable Extrusion
Plung
er Arm
Spring T-nut
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
Remove the cable
X1
Extru
Motor
T-nut
How to use
Dual Extrusion Upgrade Kit
P.18
B10
Remove Old Parts
M5 Washer x2 Aluminium Spacer 4.5mm M5 Washer x2 Aluminium Footing
M5 30mm
Remove and Keep
Use a box to support the frame while threading the wires.
Aluminium Footing X1 M5 Washer X4 Aluminium Spacer 4.5mm X1 M5 30mm X1
Remove
Motor Cable X1
Effector Wire Assembly X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.19
C
Hotend Platform
Parts M2 8mm
M2 Nut
X4
X4
X2
M3 4mm
M3 Nyloc Nut
X2
X2
2510 Back Fan
M3 6mm
M3 Washer
X1
X2
X2
Upper Hotend Windshield
M3 10mm
Filament
3507 Side Fan
X1
Junction
X2
Effector
Connector X1
M3 25mm
X1
X1
Ball Joint X6 M4 Nyloc Nut X6 Fan Duct
PTFE Tube (35.5mm)
X2
X1
Hotend Endstop Spring 3x12L
MK3 0.4mm
X1
Nozzle
Effector Cover V2
X1
X1
Effector Tension Spring 3.9x58L X1
Omron Optical Endstop X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.20
C
Hotend Platform (Overview)
CAUTION
DO NOT pull the PTFEcoated wires out of the hotend. Doing so will short-circuit and damage the thermistor.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.21
C01
Preparation
1
2
Note the orientation of the fan’s
Fan Duct
vent when installing the fan ducts.
1
Remove old parts
Hotend platform
Dual extruder system I
Ke
Push PT .5m FE m Tu be
3
Dual extruder system II
Electronics
Print bed
Power check
35
29
Hotend
Preparation
x
Pull PT .3m FE m Tu be
2
He
2m
m
y
1 Push
How to use
Dual Extrusion Upgrade Kit
P.22
C02
Hotend Assembly
The Omron ™ logo faces upwards.
Filament Junction
Refer to the illustration when
Connector
carefully threading the wires. DO NOT pull tightly!
M3 10mm x2
Clockwise
Optical Endstop
M3 Nyloc Nut
M3 Nyloc Nut
Use the Atom wrenches to tighten the Filament Function Connector to the hotend
Hotend
assembly. DO NOT overtighten!
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.23
C03
Fan Assembly
M2 Nut
M2 8mm
Refer to the illustration when M2 Nut
carefully threading the wires. DO NOT pull tightly!
M2 8mm M2 Nut
M2 8mm
M2 Nut
M2 8mm
Side Fan
Side Fan
M3 6mm x2
Back Fan
Install the windshield BELOW the heat sink.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Upper Hotend Windshield
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.24
C04
Effector Assembly I M3 4mm
M3 4mm
M3 Washer Hotend Endstop Spring M3 Washer
M3 25mm
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.25
C05
Effector Assembly II
3
Hold the spring hooks in place.
2 Hook
Hook
4
Use a wrench to pull the spring around the M3 25mm screw.
1 Effector Tension Spring 3.9 x 58L
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.26
D
Dual Extruder System I
Parts M3 8mm
M3 Nyloc Nut
X4
X2
M3 30mm
T-nut
X4
X4
1919 Extrusion Holder X1
Hand Screw
XH 2.54 2 Pin
M3 20mm
Top
X1
X1
Corner Cover X1
M3 Washer
XH 2.54 3 Pin
X4
X1
1919 Aluminium Extrusion X1
Long Cable 1350mm with White XH 2.54 4 pin (E1) X1 Effector Wire Assembly v2 X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Slot Cover
Long Cable 1350mm
650mm
with Black XH 2.54 4 pin (E0)
X2
X1
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.27
D
Dual Extrusion System I (Overview)
CAUTION
Carefully thread the wire harness with two hands and DO NOT pull it forcefully.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.28
D01
Preparation
Trim the Slot Covers by 18mm.
M3 8mm
M3 8mm
T-nut T-nut
632mm
M3 8mm M3 8mm
T-nut
Before the next step, use a box to support the frame while threading the wires.
T-nut
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.29
D02
1919 Aluminium Extrusion Assembly I
nium i m u l A 1919 on i s u r t Ex
er d u r t Ex (E1) e r i r W o t o M ire W r o t Effec ly b m e Ass er d u r t Ex 0) E ( e r r Wi o t o M
m m 0 3 M3
ash W 3 M
M3 W
er
asher
15
±5 m 0m
±5 m m 170
ut N c o l y M3 N
E0
E1
Choose one motor wire set to mark as E0.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.30
D03
1919 Aluminium Extrusion Assembly II
Slowly maneuver the 1919 Extrusion into place.
Hand Screw M3 20mm
Extruder Motor Wire (E0)
E0 E1
Extruder
Effector Wire Assembly
Motor Wire (E1) Effector Wire Assembly
E1
E0 Carefully pull to adjust the length.
Thread the motor wire set marked as E0 through the left slot, E1 through the right, and the rest through the center of the extrusion.
Preparation
Remove old parts
DO NOT pull forcefully! Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.31
D04
1919 Aluminium Extrusion Assembly III
Correct
Wrong
Slot Cover
E1
Note the position of the hole and the direction of the terminals. The terminal with the spring plate is on the back
E0
side. Do not install it in reverse.
Effector Wire Assembly
Effector Wire Assembly Optical Endstop
Install the Slot
Thermal Sensor
Covers to cover E0 Extruder Motor Wire
Preparation
Remove old parts
Hotend platform
the E0 and E1
E1
wires.
Extruder Motor Wire
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.32
E
Dual Extruder System II
Parts
Extruder Motor Holder (Right)
M5 25mm
X1
(round head) X2
Stepper Motor (One is from step B.)
Shoulder Screw
X2
M3-12-3 Extruder Motor
X2
Holder (Left)
Magnetic Rod
X1
X6
M3 15mm X4
Cable Tube X1
M3 25mm Tension Spring
X2
(Φ4 x 85L)
Pneumatic Connector
X2
(Φ4-M6)
M3 30mm
(One is from step C.)
X2
X2
M5 8mm
PTFE 600mm
Extruder Arm
X2
X2
Extruder Base X1 Extruder Spring Extruder Arm
(Φ8.5 x 32L) X2
Extruder Base (Mirror)
M3 Nyloc Nut
M3 Washer
X2
X4
Nylon Spacer (3mm) X2
X1 Handle
M5 Nyloc Nut
M5 Washer
X2
X2
X6
Nylon Spacer (7.5mm) X2
Dual Filament Junction (Pre-installed M2 8mm x4 and M3 6mm x2)
X1
Tray (with Axie and Bearing)
X2
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Extruder Drive Gear
Bearing
(Pre-installed M3 3mm grub)
X2
Electronics
X2
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.33
E
Dual Extrusion System II (Overview)
CAUTION
After assembly, ensure that the filament can pass through the extruder, junction, and all connectors smoothly.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.34
E01
Dual Extrusion Assembly I
Handle Tension Spring (Black)
M5 25mm (BHSC) M5 Washer M3 25mm Tray Nylon Spacer (3 mm) M5 Washer Nylon Spacer (7.5 mm) M5 Washer Extruder Holder M5 Nyloc Nut
M3 N yloc N ut M 3 Wa sher M3 W asher
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
M3 3 0mm
How to use
Dual Extrusion Upgrade Kit
P.35
E02
Dual Extrusion Assembly I
Stepper Motor Extruder Motor Holder (Left)
Extruder Arm v2 (Mirror)
Stepper Motor
Extruder Spring
Affix the Headless Hex
(Φ8.5 x 32L)
screw to the flat surface Extruder Motor
Extruder Base v2 (Mirror)
of the motor axle.
Holder (Right)
The Stepper Motors’ connectors should face
Extruder Arm v2
downward.
re
w
Extruder Spring
-3
Extruder Base v2
12 in
g
3-
ar
Ge
ive
Pneumatic Connector (Φ4-M6)
PLA
6.5mm
15
m
M3 4mm
3
Headless
M
M
3
15
m
m
m
Dr
Ex
tru
de
r
M
5
8m
m
Be
ar
M
Sh
ou
ld
er
Sc
(Φ8.5 x 32L)
Hex
Stepper Motor Extruder Drive Gear
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.36
E03
Dual Extrusion Assembly II
Dual Filament Junction (Pre-installed M2 8mm x4 and M3 6mm x2)
3mm
The Filament Junction must be installed perpendicular to the Effector Cover.
Carefully adjust the position of the PTFE tubes while tightening both sides of the Junction together. Tighten
Tighten
Both sides of the Filament Junction need not be making contact so long as the PTFE tubes are tightly in place and the filament can pass through them. Side View
Front View
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.37
E04
Dual Extrusion Assembly III
Stepper Motor
Stepper Motor
Cable E0
Cable E1
(Left)
(Right)
E0
E1
The E0 and E01 motor wires only TPFE 600mm
fit the sockets
TPFE 600mm
(Left)
(Right)
one way.
Loop the PTFE tubes as illustrated before inserting them in the Pneumatic Connector.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.38
E02
Rod Assembly
3
Trim the length of the Cable Tube as needed.
Use the Cable Tube to collect all of the cables after
Ceramic Heating Plate
Back Fan
Side Fan
Side Fan
Optical Endstop
2
Thermal Sensor
connecting.
1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.39
F
F
Electronics
Electronics (Overview)
Parts
Cable Connector (3 pin) X3 3507 Side Fan Ceramic Heating Plate
Stepper Motor Driver IC A8825 X1 2510 Back Fan
Wire 22 AWG Red 200mm X1 Wire 22 AWG Black 200mm X1
Extruder Motor E0 2
1 Extruder Motor E1
CAUTION
The wiring of the control board should EXACTLY match the
1：Effector Endstop
illustrations. If any wires are misplaced, the printer will not work and
2：Thermal Sensor
may even be damaged. Be extra careful in confirming the polarity of positive and negative wires (red and black, green and orange). If these wires are connected in reverse, it may cause a short or even damage the control board! Do not hot plug/unplug any of the wires. Failure to comply will result in damage that will not be covered under warranty!
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.40
F01
Electronics I
Thread the wires as illustrated.
Effector Wire Assembly Orange and Green Wire 2 510 Back Fan
Insert the motor driver into the fifth
Extruder Motor E1
Extruder Motor E0
socket as illsutrated.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.41
F02
Electronics II
Thread the wires as illustrated. Ensure that the Cable Connectors are making contact with the exposed section of the wires.
Black Wire
Effector Wire Assembly
22 AWG 200mm
Red Wire: 3507 Side Fan Black Wire: 3507 Side Fan Blue Wire: Ceramic Heating Plate Yellow Wire: Thermal Sensor Black, Blue and Brown Wire:E ffector Optical Endstop
Red Wire 22 AWG 200mm
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.42
G
G
Glass Print Bed
Glass Print Bed (Overview)
Parts Glass Holder X4
M3 15mm X4 Glass Print Bed
Aluminium
X1
Footing X1 M5 Washer X4 Aluminium Spacer 4.5mm X1 M5 30mm X1
Heated Bed X1
CAUTION
Ensure that the glass print bed is securely fastened and that it does not
Heated Bed Frame
move when pushed from any direction.
X1
Any looseness or free movement of the
Heated Bed Power
plate will result in printing inaccuracy.
X1
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.43
G01
Heated Bed and Electronics
Re-install the Heated Bed and all the electronics. （Follow the picture taken at step B01 or the Heated Bed Assembly Manual.)
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.44
G01
Glass Print Bed
M3 15mm
Glass Print Bed
Glass Holder
T-nut
Insert the Glass Holders (pre-installed with M3 15mm and T-nuts) and Glass Print Bed into the extrusion, then tighten all of the screws
M5 Washer x2 Aluminium Spacer 4.5mm M5 Washer x2 Aluminium Footing
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.45
H
Power Check
1
Ensure that all of the following fans are operating when the machine is powerd on.
a. Back Fan
3
Ensure the Auto Home function is working properly:
b. 5015 Fan
Via the LCD menu
on Baseboard
“Prepare > Home” Ensure that all carriages return to the top of the axes.
2
Ensure that both side fans are working.
Via the LCD menu “Control > Temperture > Fan Speed > 255” then press the button and check for motion.
CAUTION
If any of these steps fail, please check the components in this order: 1 . Check that all of the wires are connected properly. 2 . Check for short circuits or broken/damaged wires. 3. Use a multimeter to check whether any of the components are damaged. If all else fails, please contact us at:
[email protected]
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.46
H
Power Check
4
5
Adjusting the auto-level optical endstop.
Ensure that the nozzle is cold by checking
Check the rotation direction of the extruder Drive Gears
Via the LCD menu
the temperature indicated
“Filaments > Load E0” Left extruder, clockwise
on the LCD before proceeding.
“ Filaments > Load E1” Right extruder, counter-clockwise
The indicator light on the auto-level optical endstop will only turn on when the endstop is not being blocked by the screw. Adjust the auto-level screw slowly until the indicator light turns off. When the nozzle is pressed lightly, the light should turn on.
Normal Position: Light Off
Detected Position: Light On
6
Preheat nozzle (and heated bed).
Via the LCD menu “Prepare > Preheat Preset 1” Ensure that the Nozzle (and heated bed) temperature is rising. If it heats up successfully, choose “Prepare > Cool Down” before proceeding to the next step.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.47
I
How to Use
Installing the ATOM Firmware
CAUTION
Join the Layer One Communityto discuss Atom and other Layer One products. Get
The ATOM 2.5 Control Board comes pre-installed with firmware. Please
support from fellow users, talk about your
update to the latest firmware before your first print. Check the firmware
latest creations, share your experiences,
version on our website and compare it to the firmware information displayed
and contribute to open source projects all
on the LCD.
in one, convenient place.
www.facebook.com/groups/atom3dp
Download the latest firmware version at:
Follow the steps on our website to run
www.atom3dp.com/en/support
download and run Arduino (1.0.6) to install the latest firmware.
www.atom3dp.com/en/support
Auto Level and setting Adjust Offset
It is recommended to Auto Level and reset the Z-Offset before the first use,
layerone.typeform.com/to/oLClGL
after moving the Glass Build Plate, or after replacing or repairing an effector.
1 Install ATOM Firmware
Auto Leveling via the LCD menu: “Bed Leveling > Run Auto Level”
Auto Level & Setting Adjust Offset
2
Change Filament
Setting Adjust Offset Place a sheet of copy paper onto the Glass Build Plate, then via the LCD
Test Printing
menu select, “Bed Leveling > Adjust Offset”
Print Settings
Use the Control Knob to adjust the height of the nozzle so that the paper slightly rubs against the nozzle when shifted.
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.48
I
How to Use
3
Changing PLA Filament
Preheat the nozzle. CAUTION: NOZZLE IS VERY HOT! via the LCD menu:
1
Trim the Filament (to a clean and unbent segment) at
“Prepare > Preheat Preset 1”
an angle with diagonal cutting pliers to give filament a sharp tip. Note the sharp point of the filament
4
should be on outer curve
Loading the filament: WARNING: Remember to preheat before loading or unloading filament.
→
From the spool
Thread the filament as illustrated, then via the LCD menu:
Cut
filam
“Filaments > Load E0” (Left Extruder)
ent w ith t his a ngle
“Filaments > Load E1” (Right Extruder)
5
Unloading the filament: WARNING: Remember to preheat before loading or
2
unloading filament.
Pull the Filament Spool Holder Handle horizontally to mount the spool.
Thread th e filament to about t his point →
Thread the filament as illustrated, then via the LCD menu: “Filaments > Unload E0” (Left Extruder) “Filaments > Unload E1” (Right Extruder)
5
Storing filament: When unloading and storing a spool of filament, use the spool’s holes so as to prevent future jams.
7
Cooling down the nozzle: via the LCD menu: “Prepare > Cool Down”
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.49
I
How to Use
4
Test Printing
1
Measuring the print. After printing, use calipers to measure the dimensions
Format the SD card.
of the part. The margin of error should be ±0.5mm.
Download the test files from: www.atom3dp.com/support
2
Prepare to test print: Preheat the nozzle (and the heated bed) before printing!
3
Printing Files: via the LCD menu:
35mm 300mm
“Print From SD > 300height.gcode” to print the test file.
Control Filaments Bed Leveling > Print From SD
Preparation
Remove old parts
35mm
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.50
I
How to Use
Installing Slicer
1
To begin slicing and printing parts we recommend Cura, an open source slicing software with profiles for Atom. Download Cura and other supported slicers at www.atom3dp.com/support/#slicers
2
Download CURA Settings for ATOM 2.5 EX and drop into: “Cura > Contents > Resources > machine_profiles”
“Cura \ resources \ machine_profiles” Hello again! Are you ready to start leveraging your creativity?
3
Run CURA, then choose:
Your 3D printing experience is about to begin.
“Machine > Add New Machine > Other > Atom25EX”
Before printing, we recommend that you refer to our
t o start your print.
website’s support page. This site can help you go from the initial print, to maintenance, troubleshooting, and through to advanced techniques such as module development. Atom Team — 2016.12.15
Preparation
Remove old parts
Hotend platform
Dual extruder system I
Dual extruder system II
Electronics
Print bed
Power check
How to use
Dual Extrusion Upgrade Kit
P.51
Parts List PN SPSC001-M2-8-N SPSC001-M3-4
P i c tu r e s
CPSU010-01
零件名稱
Parts Description
內六角螺絲 M2 8mm
M2 8mm Hex Screw
[NYLOK]
內六角螺絲 M3 4mm
[NYLOK]
M3 4mm Hex Screw
Qty
CPCN004-02
4 2 CPCN005-02
SPSC001-M3-6
內六角螺絲 M3 6mm
M3 6mm Hex Screw
2
SPSC001-M3-8
內六角螺絲 M3 8mm
M3 8mm Hex Screw
4 CPCN004-03
SPSC001-M3-10 SPSC001-M3-15
內六角螺絲 M3 10mm 內六角螺絲 M3 15mm
M3 10mm Hex Screw M3 15mm Hex Screw
2
內六角螺絲 M3 25mm
M3 25mm Hex Screw
3
SPSC001-M3-30
內六角螺絲 M3 30mm
M3 30mm Hex Screw
4
SPSC001-M5-8
內六角螺絲 M5 8mm
M5 8mm Hex Screw
2
SPSC004-M2
M2 螺母
M2 Nut
4
SPSC005-M3
M3 墊片
M3 Washer
10
SPSC005-M5
M5 墊片
M5 Washer
6
SPSC006-M3
M3 防鬆螺母
M3 Nyloc Nut
6
CAEL002-02
M5 防鬆螺母
SPSC008-03
尼龍柱 Ø5.1xØ8x3mm
Nylon Spacer Ø5.1xØ8x3mm
Nylon Spacer
SPSC008-04
尼龍柱 Ø5.1xØ8x7.5mm
SPSC013-M3
T 型螺母
M3-10 T-Nut
-10-N
M3-10 [NYLOK]
with NYLOK
SPSC013-01
限位螺絲 M3-12-3
SPSC014-M5-25
SPSU013-01 CPST007-01 CPST008-01 SPMV006-01
CPST009-01
Parts List
M5 Nyloc Nut
Ø5.1xØ8x7.5mm
Shoulder Screw M3-12-3
內六角螺絲 ( 圓頭 )
M5 25mm Hex Screw
M5 25mm
(BHSC)
溝槽蓋 650mm
Slot Cover 650mm Black
料架
Tray
內含保持器、軸承
with Axle and Bearing
料架手把
Handle
進料機構底座 ( 正 )
Plunger Base V2
V2 含 M3 3mm 止付螺絲
with M3 3mm Headless
/ 2x6 PTFE
Hex/ 2x6 PTFE
進料手臂 ( 正 )
Plunger Arm V2
V2 含 M3 3mm 止付螺絲
with M3 3mm Headless
/ 2x6 PTFE
Hex/ 2x6 PTFE
進料機構底座 ( 反 )
Plunger Base V2 (Mirror)
V2 含 M3 3mm 止付螺絲
(with M3 3mm Headless
/ 2x6 PTFE
Hex/ 2x6 PTFE)
進料手臂 ( 反 )
Plunger Arm V2 (Mirror)
V2 含 M3 3mm 止付螺絲
(with M3 3mm Headless
/ 2x6 PTFE
Hex/ 2x6 PTFE)
2
1
1
1
移動平台電線組 (157cm)
Effector Wire
1
Assembly V2 (157cm)
1
MK3 噴頭組 0.4mm 口徑
MK3 0.4mm Nozzle
1
Omron 光學限位開關
Omron Optical Endstop
U型
U-typev (640mm
噴頭端 640mm 黑藍棕線
Black/ Brown/ Blue)
SPEL010-02
XH 2.54 2PIN 端子頭
XH 2.54 2PIN (Thermo)
1
SPEL011-02
XH 2.54 3PIN 端子頭
XH 2.54 3PIN
1
CPCN003-02
移動平台蓋 V2
Effector Cover V2
1
CPST014-01
3507 側吹風扇罩
3507 Fan Duct
2
CPSU019-01
移動平台蓋彈簧 3.9x58L
SPHE001-01
噴頭限位開關彈簧 3x12L
Hotend Endstop Spring 3x12L
1
SPHE009-01-N
快速接頭 Ø4-M6 [NYLOK]
Pneumatic Connector
1
CAPR010-01
SAEL008-01 SPSC006-M5
Tension Spring 4x85L
4 CPCN005-03
SPSC001-M3-25
拉伸彈簧 4x85L
2
1
2 2 4 2 2
2
2
2
Effector Tension Spring 3.9x58L
Ø4-M6 [NYLOK]
1
Dual Extrusion Upgrade Kit
P.52
PN
CPEL004-01
P ictu r e s
零件名稱
Parts Description
馬達驅動晶片
Stepper Motor Driver
A8825
A8825
Qt y
1
If the content of your package does not match, please take a picture and send it to
[email protected] (The Parts List lists the exact number of parts and their quantities needed to install the upgrade. Your DIY Kit will contain spare parts.)
CPHE007-01
預鎖 M2 8mm & M3 6mm
CPHE008-01
噴頭連接環
CPSM008-01
Hotend - Dual Filament Junction
1
with M2 8mm & M3 6mm
Filament Junction Connector
1
1919 通管
1919 Aluminium Extrusion
1
CPSM009-01
1919 通管固定架
1919 Extrusion Holder
1
CPSM010-01
進料馬達架 ( 右 )
CPSM011-01
進料馬達架 ( 左 )
CPSU001-02
擠料彈簧 V2 8.5x32L
Extruder Spring v2 8.5x32L
2
CPSU002-02
不鏽鋼擠料輪 含止付螺絲
Extruder Drive Gear v2
2
PTFE Tube 2x4x600mm
2
CPSU022-01
SAMV001-03
SPHE011-01
SPMV004MR105ZZ
Parts List
噴頭導流器
鐵氟龍管 2x4x600mm
Extruder Motor Holder (Right)
Extruder Motor Holder (Left)
with Headless Hex
1
1
步進馬達 ( 長線 )
Stepper Motor
( 線長 1350mm x2 / 另附
(Long Cable 1350mm x2
XH 2.54 4PIN 黑、白端子頭 )
With Black XH 2.54 4 pin)
鐵氟龍管 2x4x35.5mm
PTFE Tube 2x4x35.5mm
1
軸承 MR105ZZ
Bearings MR105ZZ
2
1
Dual Extrusion Upgrade Kit
P.53
