Set No

Code No: 320702 III-B.Tech .II Semester Examination April, 2003

1.a) b)

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Time: 3 Hours

1

CHEMICAL REACTION ENGINEERING-I (Chemical Engineering) Max. Marks: 80 Answer any Five questions All questions carry equal marks ---

Derive an expression relating KP, KN, and KC where K stands for rate constant and P,N and C stands for partial pressure, mole fraction and concentration respectively. For a gas reaction at 400oK the rate in represented as rk =

1 dn A 2 atm = 3.66 PA v dt hr

rk =

b)

A homogeneous liquid phase reaction A->R, -rA=kCA2 takes place with 50% conversion in a mixed reactor. i) What will be the conversion if one 6 times as large replaces this reactor –all else remaining unchanged? ii) What will be the conversion if the original reactor is replaced by a plug flow reactor of equal size-all else remaining unchanged?

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3.

What are autocatalytic Reaction ? Draw the rate conc. curve for autocatalytic reactions. Find the overall order of the irreversible reaction 2H2+2NO N2+2H2O from the following constant volume data using equimolar amounts of hydrogen and nitric oxide: Total pressure,mmHg : 200 240 280 320 360 Half-life ,sec : 265 186 115 104 67

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2.a)

1 dn A = KCA2 mol/lit. hr. v dt

A high molecular weight hydrocarbon stream A is fed continuously to a high temperature mixed reactor where it thermally cracks (homogeneous gas reaction) into lower molecular weight materials, R by the reaction, A  5 R By changing the feed rate different extents of cracking are obtained as follows: FA, millimol/hr 300 1000 3000 5000 CA, millimol/hr 16 30 50 60 The internal void volume of the reactor is 0.1 liter and the feed concentration is 100 millimol/liter. Find rate equation to represent the cracking reaction. Contd…2

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i) What are the units of rate constant? ii) What is the value of rate constant for this reaction if the rate is expressed as

Code No:320702

b)

6.

Set No.1

Derive an expression for the concentration of reactant in the effluent from a series of mixed reactors of different sizes. Let the reaction follow first–order kinetics and let the holding time in the ith reactor be i. Show that this expression reduces to the appropriate equation when the reactors are all the same size. Equimolor quantities of A, B and D are fed continuously to a mixed flow reactor when they combine by the elementary reactions. A + D K1

R

B + D K2

S

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With K2 K1 = 0.2

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5.a)

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a) If 50% of the incoming A is consumed what fraction of products formed is R. 8 b) If 50% of the incoming D is consumed what fraction of products formed is R. 8 A homogeneous first order chemical reaction is carried out in a stirred tank reactor. The specific heat and density are 0.9 cal/g. 0C and 1.2 g/cm3 respectively. The volume of the reactor is 10 liters and the volumetric flow rate is 200 cm3/s. The heat of reaction is Hro = -46000 cal/gmole and specific reaction rate is given by: k = 1.8 X 105 e-12000/RT sec-1. There is no product in the feed stream and the reactor operates adiabatically with feed entering at 200C. Estimate the possible temperature and conversion for stable operation, if the concentration of the reactant in the feed is 3.0 gmoles/liter.

8.

Write detailed notes on (a) Integral and differential methods (b) Total volume and total pressure methods.

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Set No

Code No: 320702 III-B.Tech .II Semester Examination April, 2003

2

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CHEMICAL REACTION ENGINEERING-I (Chemical Engineering) Time: 3 Hours Max. Marks: 80 Answer any Five questions All questions carry equal marks --1.a) Explain the temperature dependency of rate constant from transition state theory deriving the concerned equation. b) At 500oK the rate of a bimolecular is 10 times the rate at 400oK. Find the activation energy of this reaction. Distinguish between the methods available for establishing the kinetics of chemical reactions from the data obtained in a batch or continuous reactor.

3.

The elementary reversible reaction A == 2B is conducted at 540 0C and 3 atm in a tubular flow reactor. The feed rate is 75 g-moles/hr with 40% A in the feed stream. The specific reaction rate is K== 1.6 sec-1, and the concentration equilibrium constant is Kc=0.0055 moles/m3. To accomplish 75% equilibrium conversion, determine the volume, space time, and space velocity of the tubular reactor.

4.a)

Consider a gas phase reaction 2 A = R + 2 S with unknown kinetics. If space velocity of 1 per minute is need for 90 % conversion of A in plug flow reactor, Find the corresponding space time and holding time of fluid in the reactor.

b)

In an isothermal batch reactor 70 % of a liquid reactant is converted in 15 minutes by first order kinetics. What space time and space velocity are needed to effect this conversion in a plug flow reactor and a mixed flow reactor.

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At present conversion is 2/3 for our elementary second-order liquid reaction 2A  2R when operating in an isothermal plug flow reactor with a recycle ratio of unity. What will be the conversion if the recycle stream is shut off?

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2.

The stoichimetry of a liquid phase decomposition is known to be R A S In a series of steady state flow experiments (CAO = 100, CRO = CSO = 0) in a laboratory mixed flow reactor the following results area contained. CA 90 80 70 60 50 40 30 20 10 0 CR 7 13 18 22 25 27 28 28 27 25

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Contd…2

Code No: 320702

-2-

Set No.2

k1 7.

A reversible first order reaction, A

CA

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Further experiments indicate that the level of CR and CS have no effect on the progress of the reaction. With a feed of CAO = 100 and exit concentration = 20, find the value of CR at the exit from a) a plug flow reactor b) a mixed flow reactor.

R is carried out in a mixed flow reactor.

Write a detailed note on Prominence of CRE in Chemical Engineering.

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8.

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k2 When the temperature of operation was 300 0K, for a 60% conversion of A, the volume of the reactor was found to be 100 liters. Show that it is not possible to obtain a conversion of 60% if the temperature of operation is 400 0K. Find the temperature of operation, which would minimize the size of the mixed flow reactor for the same conversion and feed rate. k1 = 103 e-4800/RT ; Cp = CPR CPA = 0; Hr = -8 kcal/mol at 3000K; K = 10 at 300 0K. Feed is pure A and total pressure is constant.

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Set No

Code No: 320702 III-B.Tech .II Semester Examination April, 2003

Time: 3 Hours

b)

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Answer any Five questions All questions carry equal marks --The dehydrogenation of methyl alcohol occurs as per the following stoichiometry

2 CH3OH(g)⇄ CH3COOH(g)+2H2(g).The equilibrium constant of the reaction at 504 K is 0.140. In what direction the reaction proceed at this temperature, if the initial reaction mixture contains 82% CH3OH,10%H2, and 8% CH3COOH by volume? The total pressure in the system is 1.2 atm. Justify your answer. Discuss the influence of pressure and temperature on the yield of ammonia from the

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1.a)

3

CHEMICAL REACTION ENGINEERING-I (Chemical Engineering) Max. Marks: 80

reaction:N2(g)+3H2(g)⇄2NH3(g). For this reaction ∆H0=-46.22 KJ/mol.

The following data are presented for the reaction of sulphuric acid with diethyl sulphate in aqueous solution at 22.9OC: H2SO4 + (C2H5)2SO4 = 2C2H5SO4H. Initial conc. of sulphuric acid and diethyl sulphate are each 5.5 mol / litre. Find a rate equation for this reaction. t,min. 0 41 48 55 75 96 127 146 162 180 C2H5SO4H 0 1.18 1.38 1.63 2.24 2.75 3.31 3.76 3.81 4.11

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2.

t,min 212 C2H5SO4H 4.45

368 5.32

379 5.35

410 5.42

∞ 5.80

The following conversion data were obtained in a tubular flow reactor for the gaseous pyrolysis of acetone, at 520 0C and one atm. The reaction is, CH3COCH3 CH2=C=O + CH4 Flow rate, gm/hr 130 50 21 10.8 Conversion of acetone 0.05 0.13 0.24 0.35 The reactor was 80 cm long and had an inside diameter of 3.3 cm. What rate equation is suggested by this data? Contd……2

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318 5.15

The decomposition of phosphine is irreversible and first order at 650oc 4PH3(g) P4(g)+6H2(g) the rate constant is reported as log k = -18,963/T+2 log T+12.130 where T is in degrees Kelvin. In a closed vessel(constant volume) initially containing phosphine at 1atm pressure what will be the pressure after 50,100,and 500 s. The temperature is maintained at 650oc.

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3.

267 4.86

Code No:320702

5.

-2-

Set No.3

At 100oC pure gaseous A reacts away with stoichiometry 2A  R + S in a constant volume batch reactor as follows: t, sec 0 20 40 60 80 100 120 140 160 pA, atm 1.00 0.96 0.80 0.56 0.32 0.18 0.08 0.04 0.02

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What size of plug flow reactor operating at 100oC and 1 atm can treat 100 moles A /hr in a feed consisting of 20% inerts to obtain 95% conversion of A? For the parallel decomposition of A with CAO = 2 kg mole / m3 R rR = 1 kg moles / m3.s A S rS = 2 CA kg moles / m3.s 2 rT = CA kg moles / m3.s T Find the maximum expected CS for isothermal operation a) in a mixed reactor b) in a plug flow reactor.

7.

A Preliminary assessment of a process for the hydrodealklylation of Toluene is to be made. C6H5CH3 +H2 C6H6 + CH4

ii)

Write brief notes on (a) Optimum temperature progression. (b) Product distribution in multiple reactions.

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8.

The feed to the reactor consists of Hydrogen and Toluene in the ration of 2:1. Show that with this feed and an outlet temperature of 9000 K, the maximum conversion attainable, ie. the equilibrium conversion is 0.996 based on Toluene. The equilibrium constant of the reaction at 9000K, KP = 227. Calculate the temperature rise, which would occur with this feed, if the reactor, were operated adiabatically and the products left at equilibrium. For the above reaction at 9000 K,-  Hr = 11960 cal / gmole. Heat capacities at 900 0K (cal/gmole).0K)are : C6H6 = 47.1 ; C6H5. CH3 : 58.3 ; CH4 : 15.9 ; H2 : 5.00

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i)

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6.

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Set No

Code No: 320702 III-B.Tech. II Semester Examination April, 2003

Time: 3 Hours

.in

b)

Answer any Five questions All questions carry equal marks --Calculate the conversion of pure methanol to dimethyle ether by the reaction:

2 CH3OH⇄ (C H3)2 O + H2O When pure methanol is allowed to cume to equilibrium at 5000 K and 1 atm. The standard Gibb’s free energy for the reaction at 5000 K is - 2.95 kcal/gmole. For the following vapor phase reaction occurring simultaneously

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1.a)

4

CHEMICAL REACTION ENGINEERING-I (Chemical Engineering) Max. Marks: 80

A ⇄ R; KP1 = 4; A ⇄ KP2 = 1. Calculate the composition of the reaction mixture at the equilibrium starting with pure A. 2.a) b)

Discuss in Detail Autocatalytic reactions and derive the equation. Explain the detail procedure of differential method of analysis.

The elementary gas-phase reaction A3 3A is carried out in a flow reactor. The specific reaction rate at 50oC is 10-4/min and the activation energy is 85 kJ/mol. Pure A3 enters the reactor at 10 atm and 127oC and a molar flow rate of 2.5 mol/min. Calculate the reactor volume and space time to achieve 90% conversion in (a) a CSTR (b) a PFR (c) Calculate the time necessary to achieve 90% conversion in a constant volume batch reactor.

4.

The saponification of ethyl acetate by alkali in aqueous solution is a fast reaction; the reverse reaction is negligible. The reaction velocity constant is given by,

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log.k = - 1780 / T + 0.00754 T + 5.83

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where units of k is liter/(gm.mole)(min) and T is in 0 K. Calculate the time required to saponify 98 % of ester at 400 C, when the initial concentration of ester is 2.0 gm/liter and initial molality of NaOH is 0.05.

5.

At present we have 90% conversion of a liquid feed (n = 1, CAO = 10 mol/liter) to our plug flow reactor with recycle of product (R = 2). If we shut off the recycle stream, by how much will this lower the processing rate of our feed to the same 90% conversion? Contd….2

Code No:320702

-2-

Set No.4

For the first order series reactions, K1 K2 A R S Derive CR max and Popt in a PFR. CAO

7.

A vapor phase reaction between ethylene and butadiene is a secone order reaction carried out at 4800 C in a plug flow reactor. The reactants are fed to the reactor at 4450C and 1 atm. Pressure in equimolar proportions. The second order reaction rate constant, k = 107e -27450 R/T, liter /mole .sec. Heat of reaction, ∆ Hr = -125 kJ/mole. The reverse reaction may be neglected. Heat capacity of C4H6 = 150 J/gmole.0C ; C2H4 = 80.0 J/gmole.0C C6H10 = 250 J/gmole.0C ; Calculate the space time needed to convert 13% of butadience to cyclohexane for adiabatic conditions.

8.

Write short notes on (a) Psendo order reactions (b) Homogeneous catalytic reactions.

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6.

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dt dn v 1 P hr atm kr = dt dn v 1 Set No

504° K is 0.140. In what direction the reaction proceed at this temperature, if the · initial reaction mixture contains 82% CH3OH,10%H2, and 8% CH3COOH by · volume? The total pressure in the system is 1.2 atm. Justify your answer. b) Discuss the influence of pressure and temperature on the yield of ammonia from the.

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