EIFS – The cladding with the lowest carbon footprint… …& what’s the deal with glass-box syndrome? Kevin Day

Primary Agenda (what you’re here for, I suspect…)

 EIFS = cladding with the lowest carbon footprint…  Benchmarking:  CMHC – key offerings  Oakridge & DOE study on claddings  Kesik’s white paper of “EIFS Value Props”

 Good service life hinges on:  Critical details (design)  Quality control (construction)  Maintenance (what & when)

Ulterior Agenda (what I’m really up to… )

 Reaffirm what continuous insulation is…  Dispel the usual misnomers…  Solicit (or galvanize) your belief that EIFS is a high performance cladding…  By the time we’re done – maybe you’ll agree that… “EIFS is the best cladding value, in $/m2/service life”

Image: ECC Practice Manual

Typical EIFS

Trendspotting

Carbon Footprint – Life Cycle Lifecycle: 1. 2. 3. 4. 5.

Material Extraction Manufacturing Transportation Construction/Use Re-use

Cladding Life Cycle

Greenest

Embodied Energy

National Institute of Standards & Technology – BEES v4.0

Greenest

Material Transportation

National Institute of Standards & Technology – BEES v4.0

Greenest

CO2 Emissions

National Institute of Standards & Technology – BEES v4.0

Realities of “Glass Box” Syndrome

Actual U-values for Glass Walls OBEC Journal Feb. 2008

0.37

0.41

0.49

6.75

4.95

4.26

0.25

14.15

Thermal Bridging

Thermal Bridging

Eliminating Thermal Bridging

EIFS – The cladding with the lowest carbon footprint… Benchmarking…

Context: 30 years of EIFS in Canada Toronto Marriott Hotel – Airport

Chateau Lake Louise

Enbridge Tower, Edmonton

1993 CMHC Study    

Posey & Vlooswyk 25 buildings EIFS 2 – 13 years old Typical deficiencies included;    

Impact damage Cracking Joint system failure Moisture ingress

1993 CMHC Study 70% 60% 50% 40%

Minor Inter. Major

30% 20% 10% 0%

Cracks

Joints

Moisture

Impact

CMHC & NRC’s Rainscreen Testing Water Entry Rate (L/Min)

0.16

Defect

0.14

No Defect

0.12

Static Wind Loading

0.1

Dynamic Wind Loading 300 Pa, ±200 Pa

0.08 0.06 0.04 0.02 0 0 Pa

137 Pa

300 Pa

500 Pa

Air Leakage

No Air Leakage

Brick Veneer 0.2 L/min @ 0 Pa 0.6 L/min @ 100 Pa 20X with no wind

Rain Load Comparison 0.6 0.5 0.4

L/Min 0.3

0 Wind 100 Pa Wind

0.2 0.1 0

Masonry

EIFS

Rain Load Comparison

L/Min

1999 CMHC’s Rain Penetration Control Guide

In tandem to… 1999 CMHC’s Rain Penetration Control Guide

In tandem to… 1999 CMHC’s Rain Penetration Control Guide

Oak Ridge National Laboratory

Oakridge National Laboratory (ORNL) 2002

Oak Ridge National Laboratory

Oakridge National Laboratory (ORNL) 2002

Oak Ridge National Laboratory  Guarded hot box test to compare wall types  Measured the real R-Value

 EIFS performed 84% better than other claddings

Oakridge National Laboratory (ORNL) 2002

Oakridge National Laboratory (ORNL) 2002

Why EIFS? • By Dr. Ted Kesik – Value Propositions of: EIFS Effective R-value/$/m2 $cost/m2/year or $cost/m2/life cycle

EIFS Quality Assurance Program

EIFS Value proposition

EIFS Value Proposition Major limitations of EIFS: 1. Impact resistance  Increase base coat & reinforcing weight 2. Application temperatures >4oC  Control the application conditions 3. Non-combustible construction  Fire listings for use of foam plastic  Non-combustible insulation on lot lines

EIFS Value Proposition On the positive side: 1. Continuous insulation; 2. Reduced air leakage and water resistive barrier; 3. Reduced condensation potential; 4. Versatility and adaptability to a wide variety of exterior wall types; and 5. Low carbon footprint that is quickly offset by energy savings (reduced greenhouse gas emissions).

EIFS QAP Value Proposition

EIFS QAP Value proposition

Code Compliance  Part 3 – Fire  Comply with fire testing – ULC-S134 and/or ULCS101 & 114  Use mineral fibre insulation on walls limited to 10% “unprotected openings”

 Part 5 – Building Envelope  Designer’s prerogative  Vancouver By-Law – PER mandated

 Part 9 – CCMC Approval, fire defer to Part 3  Model code adopting ULC-S716 – Parts 5 & 9

CCMC Approval  CCMC the current vehicle being used to validate code conformance  First standardized approach to testing and evaluation

ULC-S716 Standards for EIFS 1. ULC-S716.1 STANDARD FOR EXTERIOR INSULATION AND FINISH SYSTEMS (EIFS) 2. ULC-S716.2 STANDARD FOR EIFS – INSTALLATION OF EIFS COMPONENTS AND WATER RESISTIVE BARRIER 3. ULC-S716.3 DESIGN GUIDELINE

Durability Testing for ULC-S716.1

EIFS – The cladding with the lowest carbon footprint… Designing for a predictable service life…

Elliot Lake Oak Centre, Ontario (1994)

Prince George Law Courts, BC (1996)

Grand Pacific ~ 2000 Addition, Victoria

Concord Pacific Vancouver, BC (late 1990s)

EIFS: Designing for a predictable service life – CBSST 2001 Toronto  Minimum service life of 25 – to be expected, 50-100 years is possible  Moisture resistance of substrate – function of durability  Pressure equalization - tertiary to 1) protect moisture sensitive substrates & 2) drainage  Condensation – risk is typically low  Evolution of CCMC (now ULC-S716) - is benchmark for system performance

Designing EIFS for a predictable service life        

Design peer review – use good resources Construction quality control Robust flashings (deflection) High impact mesh (people, woodpeckers) Subtle drainage (drain, but don’t ventilate) Air tight moisture control (in cavity) Mildew resistant finishes (upgrade) Condition assessment (budget for upkeep)

Evolution of EIFS Practice Manual  Devil is in the details…  Download a copy at: www.eifscouncil.org  Evolved from:  CMHC’s EIFS Best Practice Guide, to  ULC-S716.3, to  ECC’s EIFS Practice Manual

Generic Details

Generic Details

Generic Details

Generic Details

EIFS – The cladding with the lowest carbon footprint… Code requirements for (continuous) insulation…

NRC Webinar on MNECB

Prescriptive Maximum Overall U-Values (USI) Opaque Assemblies HDD

<3000 Zone 4

3000 <4k Zone 5

4000 <5k Zone 6

5000 <6k Zone 7A

6000 <7k Zone 7B

>7000 Zone 8

Maximum Overall Thermal Transmittance (W/(m2Ko))

Walls

0.315

0.278

0.247

0.210

0.210

0.183

Roofs

0.227

0.183

0.183

0.162

0.162

0.142

Floors

0.227

0.183

0.183

0.162

0.162

0.142

F&D

2.4

2.2

2.2

2.2

2.2

1.6

Metric Units USI = 1/RSI 1 RSI = 5.678 R-Value

Prescriptive Minimum Overall R-Values Opaque Assemblies HDD

<3000 Zone 4

3000 <4k Zone 5

4000 <5k Zone 6

5000 <6k Zone 7A

6000 <7k Zone 7B

>7000 Zone 8

Minimum Overall Thermal Transmittance ((ft2Fo)/Btuh)

Walls

18.0

20.4

23.0

27.0

27.0

31.0

Roofs

25.0

31.0

31.0

35.0

35.0

40.0

Floors

25.0

31.0

31.0

35.0

35.0

40.0

F&D

2.4

2.6

2.6

2.6

2.6

3.5

R-Value is an Imperial Unit 1 R-Value = 0.176 RSI

NECB Requirements:  Thermal characteristics of opaque assemblies (calculations or testing):  RSI1 = 1/(%Framing/RSIF + %unframed/RSII)  RSI2 = 1/(%Framing/RSIf + %unframed/RSIi)  RSI3 = RSIn - RSIf/i + RSI2  RSIT = (RSI1 + RSI3)/2 Note: RSIF & RSII refer to the assembly, RSIf & RSIi refer to only those materials.

Nominal vs. Actual R-value  3-5/8” stud with batt  Nominal R12  Actual ~R9 (R7 model)  50-75% of nominal

 Same with 1.5” XPS  Nominal R19.5  Actual ~R12-15

Nominal vs. Actual R-value  6” CW Spandrel  Nominal R20  Actual ~R2-3?

 EIFS Clad Wall  Nominal R22.8  Actual R22.1  At most 3% lower

Effective R-Value

Straube – Enclosures & Energy: What’s Working

FDWR: Fenestration/Door to Wall Ratio 50% 45% 40% 35% 30% 25% 20% 15% 10% 3000

4000

5000

6000

7000

8000

FDWR: Fenestration/Door to Wall Ratio

>40% <40%

NECB Compliance Options 1. Prescriptive Path  Follow each require as stated

2. Simple Trade-Off Path n

ΣUipAip i=1

n

<

ΣUirAir i=1

3. Detailed Trade-Off Path  Energy modeling

4. Performance Path  Performance modeling

Going further than MNECB

Toronto Green Standard  Tier 1 as per OBC changes  Tier 2:  35% better than MNECB  10% better than OBC

ASHRAE 90.1 (USA)  USA adoption into building code…

EIFS: Finish Options

Cost-Benefit Analysis EIFS vs. WW

Cost-Benefit Analysis EIFS vs. WW Parameter

EIFS

WW

Nominal R-Value

~RSI 4.0 (~R23)

~ RSI 2.1 (~R12)

Actual R-Value

~RSI 3.9 (~R22)

~RSI 0.35 (~R2)

Cost cladding

$120-180/m2

KCD1 2 $250-450/m

Cost of wall (finished)

$200-300/m2

$300-500/m2

Recoating

15 – 30 years

15 – 30 years

Sealants

15 – 25 years

15 – 25 years

Slide 68 KCD1

plug these into the chart Kevin, 10/15/2013

Closing  EIFS = cladding with the lowest carbon footprint…  Benchmarking: EIFS performs  Value engineering should add value, not detract – use cost savings elsewhere  Good service life hinges on:  Critical details (design)  Quality control (construction)  Maintenance (what & when)

Tower Renewal Guidelines

EIFS – The cladding with the lowest carbon footprint… …& what’s the deal with glass-box syndrome? Kevin Day

EIFS - BC Building Envelope Council

Oct 15, 2013 - EIFS is a high performance cladding… □ By the time ... CMHC & NRC's Rainscreen Testing. 0.2 L/min ... Control the application conditions. 3.

12MB Sizes 12 Downloads 319 Views

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