Unit/Standard Number

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid Secondary Competency Task List

100 101 102 103 104 105 106 107 108 109 110 111 112

SAFETY Establish general shop safety. Demonstrate proper use of personal safety devices and clothing. Locate and identify fire extinguishers. Locate and operate emergency switches. Explain fire and tornado drill procedures. Demonstrate proper handling of hazardous materials. Identify proper chemical disposal techniques. Operate shop and spray area ventilation systems properly. List rules for care and safe use of hand tools. Demonstrate safe and proper use of hydraulic tools; electric powered, pneumatic equipment. Identify the proper methods and options for safely moving vehicles in the shop area. Identify information on Safety Data Sheets (SDS).

200 201 202

VEHICLE DESIGN AND CONSTRUCTION List the differences between various vehicle frame construction. Identify and describe structural and nonstructural panels of a unibody vehicle.

300 301 302 303 304

PANEL REPLACEMENT AND ALIGNMENT Install panels using various alignment methods (weld, bolt). Remove, reinstall, and align bolt on panels. Remove and reinstall wheel assembly. Aim headlights using mechanical aiming equipment.

Revised April 2015

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

1

Unit/Standard Number

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid

305

Replace wheels/tires.

400 401 402 403 404 405 406 407 408

TRIM AND HARDWARE Identify the principles of full or partial panel replacement (bonded, bolted, or welded). Identify and select types of fasteners. Remove and replace adhesive-held molding and trim. Remove and install seats. Describe when and how to remove and reinstall carpeting. Identify, remove and install interior parts and hardware. Identify, remove and install exterior parts and hardware. Remove and install exterior trim, moldings, and emblems.

500 501 502 503 504

METAL FINISHING Select proper metal straightening tools. Describe heat shrinking method for stretched metal. Demonstrate weld-on nail gun to repair sheet metal. Repair metal to industry standards.

600 601 602 603 604

BODY FILLERS Select correct body filler and tools. Prepare surface for body filler. Mix and apply body filler. Sand body fillers to correct contour.

700

GLASS AND HARDWARE

Revised April 2015

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

2

Unit/Standard Number

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid

701 702 703

Remove and replace a door regulator. Remove and repair moveable door glass. Describe the removal and replacement of stationary glass.

800 801 802 803 804 805 806

STRUCTURAL COMPONENT REPAIR AND DAMAGE ANALYSIS Classify the various types and extent of damage a vehicle sustains from an accident. Select and interpret body dimension specification sheets and/or manuals. Set up and use tram gauge to diagnose vehicle length and width damage. Explain how to diagnose vehicle height damage with datum line gauges. Identify aspects of various measuring systems. Identify repair methods for vehicle with diamond damage, twist, sag side swag or mash.

900 901 902 903

STRUCTURAL COMPONENTS Demonstrate knowledge to mount and anchor vehicle to a pulling system. Prepare vehicle for gauging and analysis. Prepare vehicle for alignment.

1000 1001 1002 1003 1004

CORROSION PROTECTION Identify corrosion principles and factory corrosion protection. Identify repair methods and materials for corrosion protection. Describe the application of seam sealers. Apply caulking and seam sealers.

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

1100 WELDING AND CUTTING

Revised April 2015

3

Unit/Standard Number

1101 1102 1103 1104 1105 1106 1107

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

Identify different methods of attaching structural components [MIG welding, squeeze type resistance spot welding (STRSW) riveting, structural adhesive, silicon bronze, etc.]. Demonstrate personal safety practices and vehicle protection measures. Set up and tune the MIG welder. Complete a butt joint with backing in various welding positions. Complete a fillet weld lap joint. Complete a plug weld in various positions. Define protection of adjacent panels, glass, vehicle interior, etc. from welding and cutting operations.

1200 CUTTING PROCESSES 1201 Identify cutting processes. 1202 Demonstrate sheet metal cutting processes. 1300 1301 1302 1303 1304 1305

SURFACE PREPARATION, REFINISHING, AND EQUIPMENT Explain various environmental regulations and other items regulated in an automotive refinishing department. Locate hazardous warning information. Select and inspect personal safety equipment and clothing needed for protection during refinishing operations. Demonstrate safe painting practices and use of protective clothing equipment. Identify personal health and safety hazards according to OSHA guidelines.

1400 1401 1402 1403 1404

AUTOMOTIVE FINISHES Describe the difference between paint systems and why the materials are applied by the manufacturer. Describe paint defects - causes and cures. Identify various undercoats. Identify various topcoats (single stage, basecoat/clearcoat, tricoat).

Revised April 2015

4

Unit/Standard Number

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid

1500 1501 1502 1503 1504 1505 1506 1507 1508 1509 1510 1511 1512

SURFACE PREPARATION Demonstrate proper steps to pre-wash entire vehicle.

1600 1601 1602 1603 1604

REFINISHING EQUIPMENT AND PAINT AREA Prepare and operate the spray booth. Prepare and use the paint mixing area. Set up, test and adjust spray guns. Inspect, clean, and determine conditions of spray guns and equipment.

1605

Select and use the National Institution of Safety and Health (NIOSH) approved (Fresh Air Supplied System) personal painting/refinishing respirator system.

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

Employ the proper use of wax and grease remover. Demonstrate proper use of sanding and featheredging techniques. Wet sand and featheredge areas. Apply suitable metal treatments. Identify the color of paint on vehicle with use of paint catalogs. Apply undercoats. Prepare panels for blending. Explain the purpose of chip-resistant coating. Identify masking materials. Demonstrate masking procedures. Select the appropriate abrasive.

1700 REFINISHING OPERATIONS 1701 Prepare surface for topcoat system.

Revised April 2015

5

Unit/Standard Number

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid

1702 1703 1704 1705

Apply primer-sealer. Apply single-stage finish. Apply basecoat/clearcoat finish. Describe the application of stone chip-resistant coating to lower body areas.

1800 1801 1802 1803

BLENDING OPERATIONS Prepare an area for blending of the finish. Blend basecoat/clearcoat finish. Tint and blend color coat.

1900 1901 1902 1903 1904 1905 1906 1907

DETAILING Remove overspray. Clean exterior of vehicle. Clean interior of vehicle. Apply decals and stripes. Demonstrate color sanding and polishing techniques. Clean body openings. Clean exterior and interior glass surfaces.

2000 2001 2002 2003 2004 2005

ESTIMATING DAMAGE ANALYSIS Identify vehicle by VIN (vehicle identification number). Collect vehicle and customer data. Demonstrate usage of collision estimating guides. Identify different types of vehicle damage. Indicate repair and replace decisions.

Revised April 2015

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

6

Unit/Standard Number

High School Graduation Years 2016, 2017 and 2018

Autobody/Collision and Repair Technology/Technician CIP 47.0603 Task Grid

Proficiency Level Achieved: (X) Indicates Competency Achieved to Industry Proficiency Level

2006 Prepare an estimate/repair sequence. 2100 2101 2102 2103

PLASTIC REPAIR Identify plastic to make repair decisions. Demonstrate plastic repair methods (adhesives and welding). Repair plastics with two-part adhesives, with and without reinforcement.

2200 RESTRAINT SYSTEMS 2201

Research auto manufacturers' recommended safety procedures to prevent accidental deployment of supplemental restraint systems.

2202 Identify supplemental restraint systems. 2203 Remove and reinstall seat belt components.

Revised April 2015

7

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200 VEHICLE DESIGN AND CONSTRUCTION. 201 List the differences between various vehicle frame construction. 202 Identify and describe structural and ...

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