CPTSB BOARD NEWS

Contents 1.

Draft of the February 25, 2016 Board meeting notes

2.

Supplements to the policies (effective February 25, 2016) Policy 9 Clarification of modifications list

Draft of the February 25, 2016 Board meeting notes

DRAFT - NOTES COLORADO PASSENGER TRAMWAY SAFETY BOARD

1560 Broadway, Conference Room 1250-C Denver, CO 80202

February 25, 2016

This meeting of the Board was publicly noticed according to the Division of Professions and Occupations' Policy 80-17. I.

CALL TO ORDER Richard Burkley, Board Chair, called the meeting to order at 9:00 a.m.

RECOGNITION OF MEMBERS PRESENT Board Members Present:

Richard Burkley, Chair Ann Sheflin, Vice Chair Bryce Beecher, Member Maria Dominguez, Member Elizabeth Howe, Member (via conference call) Mike Lane, Member

Board Members Absent:

Jon Mauch, Member

Staff Members Present:

John Roberts, First Assistant Attorney General Dennis Rhodes, ESP Staff Joyce Young, CPTSB Staff Larry Smith, CPTSB Staff Nicki Cochrell, CPTSB Staff

Others Present (elected to sign in): Mike Gierach, Crested Butte Mountain Resort Geoff George, Crested Butte Mountain Resort Bob Gregory, Front Range Ski Club Brian Donner, Frisco Adventure Park Tim Finnigan, Arapahoe Basin Jennifer Kelly, Magic Carpet Lifts

II.

REVIEW OF MINUTES It was moved and seconded to approve the October 22, 2015 meeting minutes as written. The motion passed unanimously.

g:\business and technical\tramway\board meetings022516 board meeting\022516 minutes

CPTSB Meeting Minutes February 25, 2016 Page 2

III.

INTRODUCTION OF JOE NEGUSE, DORA EXECUTIVE DIRECTOR Joe Neguse, DORA’s Executive Director, was planning to attend the meeting but could not make it. He will be formally introduced and discussed his goals for DORA during his tenure at a future meeting.

IV.

STAFF UPDATE Ms. Cochrell said the Board will be discussing the RMLA conference and Board members plans to attend the conference at the end of today’s meeting. Ms. Cochrell said the next rule book will have an effective date of May 15, 2016. The rulebook will be available on the Tramway webpage for the industry around May 15. Hard copies will be given to Board members and Staff at a future meeting. Ms. Cochrell stated the next Board meeting would be held on May 4, 2016 in Grand Junction at 10:15 a.m. The location of the meeting will be determined and posted on the Board’s website in the near future. With this, the April 28, 2016 Board meeting will be cancelled. The deadline for agenda items for this meeting is April 7, 2016. Ms. Cochrell said the next Technical Committee is scheduled for April 8, 2016 via conference call at 1560 Broadway, Suite 1550 Small Conference Room at 9:00 a.m. The deadline for the meeting is March 25, 2016. Ms. Cochrell informed the Board that travel mileage went from .52 to .49 as of January 1, 2016. Larry Smith, Supervisory Tramway Engineer, said surveys will start going out with inspection report starting in the Fall 2016 season. The Division is working on collecting data from each of the Board’s industries to get public input on how we are doing. He will discuss this more at RMLA. Mr. Smith said Granite Gorge Ski Area in New Hampshire had a chair slide back due to a grip slippage. Two were injured in the chair behind the chair that rolled back. Mr. Smith showed photos of the recent Breckenridge wind event with winds clocked over 105 mph several times. There was not any tramway damage at the area. Mr. Smith show photos of the electrical fire that occurred on a detachable chairlift terminal in Ski Bromont, Quebec. Mr. Smith showed photos of the sheave failure at Loveland. The sheave fell off due to a hub bolts not being torqued correctly on three towers that were modified during a major modification last summer. The area inspected and torqued tested all the towers and no further indications were found.

CPTSB Meeting Minutes February 25, 2016 Page 3

Mr. Smith showed photos of a bullwheel liner at Loveland where the cable was hit by lightning. The lightning passed through the rubber lining and went to the steel bullwheel through a gap in the edge of the liner. Mr. Smith showed photos of a rope jack failure that occurred at Black Mountain in New Hampshire. The rope jack is used to raise the cable off the sheaves for sheave maintenance. Mr. Smith showed photos and said the Canon Mountain Tram in New Hampshire recently had an evacuation due to an electric motor failing. Approximately 40 people were evacuated when the lift shut down. Mr. Smith showed photos of the Keystone Outpost Gondola that developed grip jaw cracks. He said the area is in the process of replacing the jaws and the remaining cabins that have similar jaws of this design have been removed from service. Mr. Smith showed photos of the Copper Mountain sheave jam that occurred on the Super Bee lift. The flange was worn and the rope position switch damaged as the cable wore down through the liner while the sheave was not turning. Mr. Smith show photos and said that cracks have been recently discovered on Doppelmayr depress tower heads. When it was discovered on three towers at two different areas, he sent out an immediate inspection notice on January 25, 2016 asking areas who have the Doppelmayr depress tower head to inspect their depress towers and report back if cracks were discovered. In total, there were two areas in Colorado with three cracked towers and three areas outside Colorado that discovered cracks. These cracks are showing up not just in Doppelmayr equipment but in other manufacturer equipment. Mr. Smith showed photos of corrosion in tower cracks on a Heron Poma lift located in the eastern US due to acid rain. Mr. Smith showed photos of a Riblet chair that fell of a lift at Heavenly in California and explained the failure of a set screw caused the chair to come off the clip. None of the Riblet chairs in Colorado have that type of modification. Mr. Smith showed photos of a sheave flange crack on the Vail gondola. It is believed that the crack developed due to too much pressure on the flange when the liner was replaced. Mr. Smith said Winter Park had some rope damage from multiple new LE grips. He showed photos showing edges on a grip that caused the damage. The sharp edges of the jaws causing the problems were ground down and the cable inspected for immediate damage. The area will have the wire rope inspected more closely this summer during their maintenance season to verify that further damage was not done. Mr. Smith showed photos of cable corrosion at the tieback for the drive terminal on a surface at Cranor Hill. As a result of the inspection discovery, the area replaced the cable tiebacks prior to operation to the public.

CPTSB Meeting Minutes February 25, 2016 Page 4

Mr. Smith showed photos of the electric motor damage at Keystone. The failure was on the stator, which is very unusual failure point. Keystone is checking further into the failure to find an explanation. Mr. Smith said Timberline Ski Resort in West Virginia had a tower failure. He showed photos where a Brovig tower head failed and fell to the ground. The failure was due to that lack of penetration of the weld. A service bulletin issued in 1987 was not followed to address the potential problem on that lift. Mr. Smith showed photos of the drive shaft failure at Beaver Creek. The failure was in a weldment of the drive shaft. Richard Burkley, Board Chair, said The Rocky Mountain Lifts Association (RMLA) Board is finalizing the syllabus for this year’s annual training seminar in Grand Junction May 25. The classes selected will complement the session from past years to give lift maintenance and operations personnel continued comprehensive knowledge of maintaining and operating lifts. He will circulate the syllabus when it is finalized.

FINAL COMPLETED MINUTES FROM THIS MEETING WILL BE POSTED AFTER THE BOARD APPROVES THEM AT A FUTURE MEETING.

Supplements to the Policies (effective February 25, 2016) · Policy 9 Clarification of modifications list

SUPPLEMENT TO

STATE OF COLORADO DEPARTMENT OF REGULATORY AGENCIES COLORADO PASSENGER TRAMWAY SAFETY BOARD 2015 RULES AND REGULATIONS Effective Date: February 25, 2016 In the CPTSB Rules, the following policy has been revised:

9. Clarification of modifications list. CLARIFICATION OF MAJOR MODIFICATIONS A major modification is defined as a significant change to the tramway's certified design or certified construction and materially affects the tramway's integrity, operation or control (see rule 21.1.2). The following list is intended to provide guidance in determining those changes to the tramway that are properly classified as major modifications, however, this list is not all inclusive and it must be recognized that the circumstances pertaining to a particular modification may justify reclassification to another category. Therefore, it is the responsibility of the area operator to exercise sound judgment and to consult the Board if further clarification is needed. All Major Modifications require an acceptance test (see rule 21.3.7) and shall be completed prior to public operation of the passenger tramway. A CPTSB Inspector shall be present during each acceptance test (see rule 22.5.1). All Major Modifications are required to meet the current CPTSB and ANSI Standards. a) A change in the design speed of the system. 1. Any increase beyond certified design. Note: A decrease is not a major modification. b) A change in design capacity by changing the number of carriers, spacing of carriers, or load capacity of carriers. 1. Carriers may be added or removed to accommodate normal rope stretch or relocation in rope splice area. Note: If this is done within the certified design parameters, it is not a modification. 2. Increasing load capacity is interpreted to mean changing the number of passengers (i.e. double chair to triple chair). Note: A change in carrier spacing which results from normal operation (i.e. grip slippage) is not a modification. Supplement 4 Effective: February, 2016

Page 1 of 6

c) A change in the path of the rope. 1. Adding or removing midway load/unload terminal. 2. Moving a tower. 3. Change in tower height or number of towers. 4. Change in line gauge. 5. Moving a terminal is at a minimum a major modification and may be considered a relocation of the lift upon Board review. d) A change in the type of brakes and/or backstops or components thereof. 1. A change to the application mechanism, defined as the energy used to set brake (i.e. weights to springs, springs to hydraulics, or different types of weights, springs or hydraulics, etc.). Note: If the specifications of the component are equivalent, then it is treated as a one for one replacement and not a major modification. e) A change in structural arrangements. 1. A change to the cross arm (i.e. removing angle brace and making it self supporting). 2. Tower. 3. Terminal support. f) A change in power transmission equipment or type of prime mover or auxiliary engine. 1. An increase or decrease in the horsepower of an electric motor or internal combustion engine. 2. Changing an AC to DC or vice versa, etc. 3. Changing an internal combustion engine to electric or vice versa. 4. A change to the arrangement of the following power transmission equipment - gearbox, fluid coupling, torque converter, V-Belt drive, pulleys, U-joints, shaft couplings (i.e. fluid coupling to torque converter, V-Belt to gear box, etc.). Note: A change in electric motor or internal combustion engine with equivalent specifications is treated as a one for one replacement and not a major modification. g) A change in critical components as outlined in rule 1.4. 1. A change in specifications of the critical components. 2. A change from center pole to bail chairs.

Supplement 4 Effective: February, 2016

Page 2 of 6

3. A change in grip models or manufacturers. 4. Adding chair bubbles, change in type of carrier (i.e. quad chair to gondola). h) Substantive change to the control system logic. Note: For Fixed Grip Tramways: Replacement of the low voltage control system will require the addition of Accel/Decel Monitoring, Overspeed Detection and Functional Redundancy in the new system. 1. Replacement of the control system. 2. Changing from relay logic to digital. 3. Multiple component changes within system controls. i) Any change to the motor controller drive system. Note: For Fixed Grip Tramways: Replacement of the motor controller drive system will require the addition of Accel/Decel Monitoring, Overspeed Detection and Functional Redundancy of the modification. 1. Any change to or upgrade in a motor controller drive system. Note: Replacing a motor controller or drive system for a conveyor or tow shall be considered a Minor Modification and shall require the completion of an acceptance test.

CLARIFICATION OF MINOR MODIFICATIONS A minor modification is defined as a modification, addition or deletion to a tramway that alters the tramway's certified design or certified construction (see rule 21.1.3). The following list is intended to provide guidance in determining those changes to the tramway that are properly classified as minor modifications, however, this list is not all inclusive and it must be recognized that the circumstances pertaining to a particular modification may justify reclassification to another category. Therefore, it is the responsibility of the area operator to exercise sound judgment and to consult the Board if further clarification is needed. All Minor Modifications are required to meet the current CPTSB and ANSI Standards. a) A repair or reinforcement of structural components including structural portions of critical components. This is to exclude wire rope and wire rope repair. Refer to Section 7. 1. Welding or adding reinforcement steel on bullwheels. 2. Adding gussets to carriers. 3. Repair of dented tower tube caused by snowcat. b) A change in configuration of tower machinery. 1. Changing in number of sheaves on sheave assembly.

Supplement 4 Effective: February, 2016

Page 3 of 6

2. Change from support or depression to a combination sheave assembly. c) Substantive change to component systems within the main controls (all system modifications shall utilize an acceptance test by a qualified engineer to verify system changes and performance and the test results shall be documented). 1. Adding test circuitry (i.e. zone masking or brake testing). 2. Upgrades in the low voltage control system. 3. Change to an anti-collision system. 4. Change to the rope position detectors. 5. Change to motor controller run command and feedback. 6. Change to rope speed feedback. 7. Any change in the software logic that would affect a protection or operational circuit. d) Other. 1. Changing type of deropement switches on all towers (i.e. break fork to proximity). 2. Any addition or deletion to carriers after the initial acceptance test, which are not considered one-forone replacements. 3. Changing chair seat type (i.e. plastic to metal). 4. Changing chair guides (i.e. moving guidage contact from stem to bail, lengthening chair bail). 5. Weighting carriers. 6. Increasing size or addition of communication lines. 7. Change in roll back detection devices (i.e. whisker switch to photo eye; mechanical switch to photo eye). 8. A change in the type of brake releasing mechanism (i.e. manual to hydraulic). 9. Change in brake plumbing configuration. 10. Moving pump actuator hand pump (i.e. motor room to lift shack or vice versa). 11. A change to type of brake pump (i.e. manual to electric). 12. An addition or change of a supervisory, safety or automatic emergency shutdown circuit. 13. Adding, moving or changing lifting frames, ladders, platforms and catwalks.

Supplement 4 Effective: February, 2016

Page 4 of 6

CLARIFICATION OF MINOR ALTERATIONS A minor alteration is defined as any other addition or deletion to a passenger tramway that does not meet the criteria of a major or minor modification or one for one replacement, and that does not materially affect the tramway's integrity, operation or control (see rule 21.1.4). The following list is intended to provide guidance in determining those changes to the tramway that are properly classified as minor alterations, however, this list is not all inclusive and it must be recognized that the circumstances pertaining to a particular alteration may justify reclassification to another category. Therefore, it is the responsibility of the area operator to exercise sound judgment and to consult the Board if further clarification is needed. a) An addition of control system logic or circuits which does not affect the integrity of the existing control system logic 1. Timing circuit that will not allow pumps to run beyond rated cycle. 2. Adding manually operated bypass circuits. b) An addition or change of operating circuits (reference x.2.1.7.1) 1. Addition of down loader safety gate or photo eye. 2. Changing safety gate switch from limit switch to photo eye. 3. Addition of normal and emergency switches and speed control. 4. Adding signaling devices or switches. 5. Addition or change to manually operated emergency shutdown switches. c) Adding, moving or changing personnel access and safety equipment. 1. Machinery guards. 2. Rotating machinery retainers. d) Replacement of a component with an equivalent component whose operating parameters are identical to the original equipment. 1. Communication systems (i.e. phone). 2. Hydraulic pump. e) Removal of a component that is not required by code and is not part of the certified design. 1. Safety gate for downloading because lift is not downloaded lift anymore.

CLARIFICATION OF ONE FOR ONE REPLACEMENT A one for one replacement is defined as a replacement of a component with an equivalent component (see rule 21.1.5). The following list is intended to provide guidance in determining those changes to the tramway that are Supplement 4 Effective: February, 2016

Page 5 of 6

properly classified as one for one replacement, however, this list is not all inclusive and it must be recognized that the circumstances pertaining to a particular replacement may justify reclassification to another category. Therefore, it is the responsibility of the area operator to exercise sound judgment and to consult the Board if further clarification is needed. Replacing: 1. batteries and chargers; 2. sheave and bullwheel liners; 3. bearings/bushings; 4. detach mechanism rails; 5. wear strap on top of chair head; 6. heating, venting, lighting; 7. tires; 8. seat pads, footrest bumpers, etc.

Supplement 4 Effective: February, 2016

Page 6 of 6

Tramway 2016-02-25 Board News.pdf

Elizabeth Howe, Member (via conference call). Mike Lane, Member. Board Members Absent: Jon Mauch, Member. Staff Members Present: John Roberts, First ...

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